Roller way driving device and roller way kiln thereof
By using a roller drive device with multiple short chains in the roller kiln, the problem of the sprocket chain transmission mechanism being prone to teeth jumping is solved, and a more stable transmission process and simplified chain replacement are achieved.
Patent Information
- Application Number
- CN202421733710.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In existing roller kilns, the sprocket chain transmission mechanism is prone to failures such as jumping, resulting in unstable transmission.
A roller drive device including a rotary driving mechanism, a drive flexible belt and a double row transmission wheel is adopted to replace the long chain through multiple short chains to ensure more reliable meshing and smoother transmission.
It effectively avoids tooth jumping failure of the transmission mechanism, realizes a more stable transmission process, and simplifies the chain replacement process.
Smart Images

Figure CN222912308U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of roller kilns, and particularly relates to a roller driving device and a roller kiln thereof. Background Art
[0002] A roller kiln is a widely used ceramic sintering device, which can be used to produce daily-use porcelain, sanitary porcelain, bricks and tiles, electrode materials and other products. Taking an atmosphere-protected roller kiln as an example, its basic working principle is as follows: an electric motor is used to drive multiple rows of roller rods to rotate, and the powder materials contained in graphite crucibles are continuously fed into a closed furnace body dozens of meters long, and after being sintered at a high temperature of about 800 °C, they are taken out of the furnace and enter the next process.
[0003] Some roller kilns adopt a sprocket chain transmission mechanism, in which one electric motor drives multiple roller rods to rotate at the same time. Since the chain is long and the number of teeth meshing with the sprocket is small, faults such as tooth skipping are likely to occur. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is to provide a roller driving device and a roller kiln thereof with a simple structure and stable transmission.
[0005] The utility model provides a roller driving device, which includes a rotary driving mechanism, a driving flexible belt, n double-row driving wheels and n - 1 driving flexible belts;
[0006] The n double-row driving wheels are used to be respectively connected with the driving ends of n roller rods, the driving flexible belts connect two adjacent double-row driving wheels, and the n - 1 driving flexible belts are staggered;
[0007] One end of the driving flexible belt meshes with one of the driving wheels of the double-row driving wheel at the end, and the other end is connected with the rotary driving mechanism.
[0008] Furthermore, the rotary driving mechanism is arranged below the double-row driving wheel at the end, the driving flexible belt is vertically arranged, and the rotary driving mechanism is arranged on a height-adjusting device.
[0009] Furthermore, the height-adjusting device includes a mounting plate, several columns and a nut group. The mounting plate is provided with sliding holes slidably matched with the columns, the nut group includes two nuts screwed on the columns, and the two nuts are respectively located on both sides of the mounting plate.
[0010] Furthermore, the roller driving device of the utility model further includes a sealing box and a connecting rod assembly rotatably arranged on the outer side surface of the sealing box. The sealing box is arranged on the side wall of the furnace body, and the end of the roller rod extends into the sealing box;
[0011] One end of the connecting rod assembly is connected with the roller rod in the sealing box, and the other end extends out of the sealing box and is connected with the double-row driving wheel.
[0012] Furthermore, the connecting rod assembly includes a roller rod connecting rod, a universal joint, and a transmission wheel connecting rod that are connected in sequence;
[0013] One end of the roller rod connecting rod is detachably connected to the roller rod, and the roller rod connecting rod is rotationally and sealingly fitted with the outer side surface of the sealing box;
[0014] This roller path driving device further includes a bearing seat arranged outside the furnace body. The transmission wheel connecting rod is rotationally arranged in the bearing seat through a bearing, and one end is fixed with a double-row transmission wheel.
[0015] Furthermore, a water cooling structure is arranged on the shell of the sealing box.
[0016] Furthermore, the outer side surface of the sealing box is detachably connected to the box body of the sealing box;
[0017] A rotational sealing fitting is arranged on the outer side surface of the sealing box, and the roller rod connecting rod is rotationally and sealingly fitted with the rotational sealing fitting.
[0018] Furthermore, this roller path driving device further includes a roller rod support assembly, and the roller rod support assembly includes a height-adjusting support rod and a rotating support;
[0019] One end of the height-adjusting support rod is arranged outside the furnace body, the other end is connected to the rotating support and extends into the sealing box from the bottom plate of the sealing box, and the roller rod is rotationally arranged on the rotating support.
[0020] Furthermore, the height-adjusting support rod is slidably and sealingly fitted with the bottom plate of the sealing box.
[0021] The present utility model also provides a roller hearth kiln, which includes a furnace body and the above-mentioned roller path driving device.
[0022] The beneficial effect of the present utility model is that the roller path driving device provided by the present utility model replaces the single-row chain drive of the transmission roller path conveying mechanism, can replace the long transmission chain with multiple short chains, makes the meshing more reliable, the risk of chain skipping and the like smaller, the transmission more stable, and is convenient for replacing the chain. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Attached Figure 1 is the front view of the present utility model;
[0024] Attached Figure 2 is the top view of the present utility model;
[0025] Attached Figure 3 is the side view of the present utility model;
[0026] Attached Figure 4 is attached Figure 3 under the top view;
[0027] Attached Figure 5 is attached Figure 4Partial enlarged view at position A in [the figure];
[0028] Appendix Figure 6 For the appendix Figure 1 Partial sectional view in [the figure].
[0029] In the figure, 1 - furnace body; 2 - roller rod; 3 - sealing box; 4 - bearing seat; 5 - connecting rod assembly; 51 - roller rod connecting rod; 52 - universal joint; 53 - driving wheel connecting rod; 54 - connecting sleeve; 6 - roller rod supporting assembly; 61 - height-adjusting support rod; 62 - rotating support; 7 - rotating sealing fitting; 8 - height-adjusting device; 81 - mounting plate; 82 - column; 83 - nut group; 9 - bracket; 10 - rotating drive mechanism; 11 - double-row driving wheel; 12 - driving flexible belt; 13 - driving flexible belt. Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0031] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0032] In addition, in the present invention, descriptions such as "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0033] In the present invention, unless otherwise clearly defined and limited, terms such as "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, a physical connection or a wireless communication connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] In addition, the technical solutions between the various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0035] As shown in the Figure 1 - Figure 6 accompanying drawings, the present utility model provides a roller path driving device, which includes a rotary driving mechanism 10, a driving flexible belt 13, n double-row driving wheels 11 and n - 1 driving flexible belts 12, where n is approximately equal to 3. Among them, the rotary driving mechanism 10 preferably uses a motor, and the driving flexible belt 13 and the driving flexible belts 12 can use belts or chains. The double-row driving wheels 11 can use double-row belt wheels or double-row sprockets. Preferably, both the driving flexible belt 13 and the driving flexible belts 12 use chains, and the double-row driving wheels 11 are double-row sprockets, thereby improving the service life and environmental adaptability and being suitable for the harsh environment of a roller hearth kiln. Taking the double-row sprocket as an example, each double-row sprocket is provided with two sprocket teeth parallel to each other, which can be used to connect two chains;
[0036] The n double-row driving wheels 11 are used to be connected to the driving ends of the n rollers 2 one by one, that is, the driving end of one roller 2 is connected to one double-row driving wheel 11 to drive the roller 2 to rotate. The driving flexible belts 12 connect adjacent double-row driving wheels 11, and the n - 1 driving flexible belts 12 are staggered. At this time, one driving flexible belt 12 connects the corresponding driving wheels on adjacent double-row driving wheels, and except for the double-row driving wheels 11 at the head and the end, the remaining double-row driving wheels 11 are each engaged with two driving flexible belts 12. For example, the outer driving wheel of the double-row driving wheel 11 at the head is engaged with the driving flexible belt 13, the first driving flexible belt 12 connects the inner driving wheel of the double-row driving wheel 11 at the head and the inner driving wheel of the second double-row driving wheel 11, and the second driving flexible belt 12 connects the outer driving wheel of the second double-row driving wheel 11 and the inner driving wheel of the third double-row driving wheel 11, and so on. At this time, the outer driving wheel of the double-row driving wheel 11 at the end can be connected to a new driving flexible belt 13;
[0037] One end of the driving flexible belt 13 meshes with one of the double-row driving wheels 11 at the end, and the other end is connected to the rotary driving mechanism 10. In this way, the driving flexible belt 13 drives the double-row driving wheel 11 at the head end or the tail end to rotate, and multiple driving flexible belts 13 drive the remaining all driving flexible belts 13 to rotate, thereby realizing that one rotary driving mechanism 10 drives all the roller rods 2 to rotate. The driving flexible belt 13 and the rotary driving mechanism 10 can be set in one group or two groups. When only one group is set, the driving flexible belt 13 and the rotary driving mechanism 10 are correspondingly connected to the double-row driving wheel 11 at the first section or the end. When two groups are set, the driving flexible belt 13 and the rotary driving mechanism 10 are correspondingly connected to the double-row driving wheels 11 at the first section and the end.
[0038] The roller path driving device provided by the utility model replaces the single-row chain drive of the transmission roller path conveying mechanism, can replace the long transmission chain with multiple short chains, makes the meshing more reliable, has less risk of tooth skipping, etc., the transmission is more stable, and it is convenient to replace the chain.
[0039] In one embodiment, the rotary driving mechanism 10 is arranged below the double-row driving wheel 11 at the end, the driving flexible belt 13 is arranged vertically, and the rotary driving mechanism 10 is arranged on the height adjustment device 8. In this embodiment, the driving flexible belt 13 can be tensioned only by adjusting the height of the rotary driving mechanism 10 by the height adjustment device 8, thereby simplifying the tensioning mechanism and the structure of the roller path driving device.
[0040] In one embodiment, the height adjustment device 8 includes a mounting plate 81, several columns 82 and a nut group 83. The mounting plate 81 is provided with sliding holes slidably matched with the columns 82. The nut group 83 includes two nuts screwed on the columns 82, and the two nuts are respectively located on both sides of the mounting plate 81. In this embodiment, the rotary driving mechanism 10 is fixed on the mounting plate 81. The driving flexible belt 13 is tensioned by adjusting the height of the mounting plate 81 on the plurality of columns 82, and finally the position of the mounting plate 81 is locked by the nut group 83. The whole height adjustment step is convenient and fast, and the mechanism of the height adjustment device 8 is simple and reliable.
[0041] In one embodiment, the roller path driving device further includes a sealing box 3 and a connecting rod assembly 5 rotatably arranged on the outer side surface of the sealing box 3. The sealing box 3 is arranged on the side wall of the furnace body 1, and the sealing box 3 communicates with the furnace body 1. The end of the roller rod 2 extends into the sealing box 3; wherein a set of sealing boxes 3 can be arranged at each of the driving end and the non-driving end of the roller rod 2, or only installed on the driving end of the roller rod 2, and the specific selection is made according to needs.
[0042] One end of the connecting rod assembly 5 is connected to the roller rod 2 inside the sealing box 3, and the other end extends out of the sealing box 3 and is connected to the double-row driving wheel 11. In this embodiment, the rotary driving mechanism 10, the driving flexible belt 13, the double-row driving wheel 11 and the driving flexible belt 12 can be arranged outside the furnace body 1, so that they can be away from the harsh environment of high temperature and a lot of dust inside the furnace body 1, and the service life can be prolonged.
[0043] In one embodiment, the connecting rod assembly 5 includes a roller rod connecting rod 51, a universal joint 52 and a driving wheel connecting rod 53 connected in sequence;
[0044] One end of the roller rod connecting rod 51 is detachably connected to the roller rod 2. Preferably, a connecting sleeve 54 is arranged at the end of the roller rod connecting rod 51, and the connecting sleeve 54 is detachably connected to the end of the roller rod 2 through a pin shaft, and the roller rod connecting rod 51 is rotationally and sealingly matched with the outer side surface of the sealing box 3, so that the sealing between the inside of the sealing box 3 and the inside of the furnace body 1 can be realized. On the one hand, it can prevent external air from entering the sealing box 3 and the furnace body 1, and on the other hand, it can prevent the high temperature and a lot of dust inside the furnace body 1 from affecting the use of components such as the rotary driving mechanism 10, the driving flexible belt 13, the double-row driving wheel 11 and the driving flexible belt 12;
[0045] This roller path driving device further includes a bearing seat 4 arranged outside the furnace body 1. The driving wheel connecting rod 53 is rotationally arranged in the bearing seat 4 through a bearing, and one end is fixed with the double-row driving wheel 11, so as to realize the stable support of the driving wheel connecting rod 53.
[0046] In one embodiment, a water cooling structure 31 is arranged on the shell of the sealing box 3, so that the sealing box 3 can be water-cooled, preventing the high temperature inside the furnace body 1 from being transmitted to the connecting rod assembly 5 through the sealing box 3, and reducing the temperatures of the connecting rod assembly 5, the bearing seat 4 and the double-row driving wheel 11.
[0047] In one embodiment, the outer side surface of the sealing box 3 is detachably connected to the box body of the sealing box 3. Preferably, bolt fasteners are used for detachable connection. Preferably, a sealing ring is arranged between the outer side surface of the sealing box 3 and the box body of the sealing box 3 to ensure the sealing effect of the sealing box 3;
[0048] A rotary sealing fitting 7 is arranged on the outer side surface of the sealing box 3. Preferably, the rotary sealing fitting 7 is a lip-shaped sealing ring arranged inside the outer side surface of the sealing box 3, and the roller rod connecting rod 51 is rotationally and sealingly matched with the rotary sealing fitting 7. In this embodiment, the disassembly, installation and maintenance of the connecting rod assembly 5 can be greatly simplified, and at the same time, the sealing effect is ensured.
[0049] In one embodiment, the roller path driving device further includes a roller rod support assembly 6. The roller rod support assembly 6 includes a height-adjusting support rod 61 and a rotating support 62. The height-adjusting support rod 61 can be a telescopic and lockable telescopic rod, or the height adjustment can be achieved by the threaded fit of the rod body and the bracket 9.
[0050] One end of the height-adjusting support rod 61 is arranged outside the furnace body 1, and the other end is connected to the rotating support 62 and extends into the sealing box 3 from the bottom plate of the sealing box 3. The roller rod 2 is rotatably arranged on the rotating support 62. In this embodiment, the weight of the entire roller rod 2 and the materials conveyed by it are borne outside the furnace body 1, which can reduce the bearing burden of the furnace body 1 and thus reduce the size of the furnace body 1. At this time, the bearing and driving of the roller rod 2 are both arranged outside the furnace body 1, which is convenient for detecting and maintaining the roller rod 2. In addition, the bearing and driving parts of the roller rod 2 are both arranged at the position of the sealing box 3, which is convenient for installing, detecting and maintaining the bearing and driving parts of the roller rod 2.
[0051] In one embodiment, the roller path driving device further includes a bracket 9. The bottom of the height-adjusting support rod 61, the bearing seat 4 and the height-adjusting device 8 are all arranged on the bracket 9.
[0052] In one of the embodiments, the height-adjusting support rod 61 is in sliding and sealing fit with the bottom plate of the sealing box 3, so as to ensure the sealing performance of the sealing box 3. On the one hand, it can prevent external air from entering the sealing box 3 and the furnace body 1, and on the other hand, it can prevent the high temperature and dust in the furnace body 1 from affecting the use of the height-adjusting support rod 61.
[0053] The present utility model also provides a roller hearth kiln, which includes a furnace body 1 and the above-mentioned roller path driving device.
[0054] The above is only this embodiment, and it does not impose any limitations on the present utility model. Any person skilled in the art can make many possible changes, modifications or equivalents to the technical solution of the present utility model by using the disclosed technical content without departing from the scope of the technical solution of the present utility model. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model without departing from the content of the technical solution of the present utility model shall fall within the scope of protection of the technical solution of the present utility model.
Claims
1. A roller drive device, characterized in that: It comprises a rotary drive mechanism (10), a driving flexible belt (13), n double-row transmission wheels (11) and n-1 driving flexible belts (12); The n double-row transmission wheels (11) are used to be connected one by one with the driving ends of the n rollers (2); the transmission flexible belt (12) connects two adjacent double-row transmission wheels (11), and n-1 transmission flexible belts (12) are staggeredly distributed; One end of the driving flexible belt (13) is meshed with one of the double-row driving wheels (11) at the end, and the other end is connected to the rotating driving mechanism (10).
2. The roller drive device according to claim 1, characterized in that: The rotary drive mechanism (10) is arranged below the double-row transmission wheel (11) at the end, the driving flexible belt (13) is arranged vertically, and the rotary drive mechanism (10) is arranged on the height adjustment device (8).
3. The roller drive device according to claim 2, characterized in that: The height-adjusting device (8) comprises a mounting plate (81), a plurality of columns (82) and a nut group (83); the mounting plate (81) is provided with a sliding hole slidably matched with the columns (82); the nut group (83) comprises two nuts screwed on the columns (82), and the two nuts are respectively located on two sides of the mounting plate (81).
4. The roller drive device according to any one of claims 1 to 3, characterized in that: It also includes a sealing box (3) and a connecting rod assembly (5) rotatably arranged on the outer side of the sealing box (3); The sealing box (3) is arranged on the side wall of the furnace body (1), and the end of the roller (2) extends into the sealing box (3); One end of the connecting rod assembly (5) is connected to the roller rod (2) in the sealing box (3), and the other end extends out of the sealing box (3) and is connected to the double-row transmission wheel (11).
5. The roller drive device according to claim 4, characterized in that: The connecting rod assembly (5) comprises a roller rod connecting rod (51), a universal joint (52) and a transmission wheel connecting rod (53) which are connected in sequence; One end of the roller connecting rod (51) is detachably connected to the roller (2), and the roller connecting rod (51) is rotatably sealed with the outer side surface of the sealing box (3); It also includes a bearing seat (4) arranged outside the furnace body (1); the transmission wheel connecting rod (53) is rotatably arranged in the bearing seat (4) through a bearing, and the double-row transmission wheel (11) is fixed at one end.
6. The roller drive device according to claim 4, characterized in that: A water cooling structure (31) is provided on the shell of the sealing box (3).
7. The roller drive device according to claim 4, characterized in that: The outer side surface of the sealing box (3) is detachably connected to the box body of the sealing box (3); A rotating sealing fitting (7) is provided on the outer side surface of the sealing box (3), and the roller connecting rod (51) is rotatingly sealingly fitted with the rotating sealing fitting (7).
8. The roller drive device according to claim 4, characterized in that: It also includes a roller support assembly (6), wherein the roller support assembly (6) includes a height-adjusting support rod (61) and a rotating support member (62); One end of the height-adjusting support rod (61) is arranged outside the furnace body (1), and the other end is connected to the rotating support member (62) and extends from the bottom plate of the sealing box (3) into the sealing box (3), and the roller rod (2) is rotatably arranged on the rotating support member (62).
9. The roller drive device according to claim 8, characterized in that: The height-adjusting support rod (61) is in sliding and sealing cooperation with the bottom plate of the sealing box (3).
10. A roller kiln, characterized in that: It comprises a furnace body (1) and a roller drive device as claimed in any one of claims 1 to 9.