Anti-interference magnetic core sintering supporting plate
By setting up support protrusions and airflow through holes on the anti-interference core sintering pallet, the problem of uneven heating during the core sintering process is solved, more uniform hot air circulation is achieved, and the quality of the product is improved.
Patent Information
- Application Number
- CN202421954060.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-13
AI Technical Summary
During the sintering of the magnetic core, temperature differences are easily generated between the contact surfaces between the tray and the magnetic core, resulting in uneven heating, which in turn affects the mass of the magnetic core.
An anti-interference magnetic core sintered pallet is designed, with support protrusions and airflow through holes on the pallet. The airflow through holes are connected to the airflow cavity, and the support protrusions are evenly distributed. The airflow through holes and support protrusions are maintained at a certain distance to form an airflow passage to ensure uniform circulation of hot air.
Through this design, direct contact between the tray and the magnetic core is avoided, temperature difference is reduced, uniform heating of the magnetic core during the sintering process is ensured, and product yield is improved.
Smart Images

Figure CN222912374U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of anti-interference magnetic cores, and in particular relates to a sintering support plate for anti-interference magnetic cores. Background Art
[0002] Anti-interference magnetic core is a new type of interference suppression device developed in recent years. Its function is equivalent to that of a low-pass filter. It can effectively solve the problem of radio frequency interference suppression of power lines, signal lines and connectors. It has a series of advantages such as simple, convenient and effective use, small space occupation and low price, and has been widely used.
[0003] The soft ferrite core fragment cleaning device in the sintering furnace disclosed in the patent CN220624878U relates to the field of core sintering technology, including a kiln body, a tray is provided inside the kiln body, a support frame is fixedly installed on the tray, rollers and universal wheels are fixedly installed on the bottom of the support frame, a cleaning component is installed in the middle of the support frame, the cleaning component includes a frame body, the frame body is fixedly installed in the middle of the support frame, two magnetic rollers are rotatably installed in the middle of the frame body, and the magnetic rollers are made of permanent magnetic materials, and the two magnetic rollers are driven by a stainless steel transmission belt, a bracket is fixedly installed on the lower surface of the frame body, a collection bucket is slidably pulled in the middle of the bracket, a transmission component is connected between the roller and the magnetic roller, and the roller is driven by the transmission component to drive the magnetic roller to rotate. The utility model can effectively avoid the situation that the tray shakes due to pressing the magnetic core fragments when leaving the kiln, thereby causing the magnetic core to collide and produce more waste, the protection function is greatly improved, and the product yield is effectively guaranteed.
[0004] In the above scheme, the magnetic core fragments at the bottom of the kiln body in front of the tray are attracted and then collected in the collecting bucket, which effectively avoids the situation where the tray shakes due to pressing the magnetic core fragments when leaving the kiln, thereby causing the magnetic core to collide and produce more waste and problems with cleaning the kiln. However, during the heating process of the magnetic core, the magnetic core needs to be heated evenly, and the temperature difference is very easy to occur at the contact surface between the tray and the magnetic core. Utility Model Content
[0005] The purpose of the utility model is to provide an anti-interference magnetic core sintering support plate which can solve the above technical problems.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An anti-interference magnetic core sintering support plate includes a support plate body, a plurality of supporting protrusions are arranged on the plate surface of the support plate body, a plurality of air flow holes penetrating the support plate body are opened between the supporting protrusions, and an air flow cavity is opened on the plate surface of the support plate body on one side relative to the supporting protrusions, and the air flow cavity is connected to the air flow holes.
[0008] In the anti-interference magnetic core sintering support plate, the support protrusions are evenly distributed on the plate surface of the support plate body, and each of the air flow holes maintains the same distance from each adjacent support protrusion.
[0009] In the anti-interference magnetic core sintering support plate, the support protrusion is in a truncated cone shape, the larger bottom surface is connected to the plate surface of the support plate body, and the circular edge of the smaller bottom surface of the support protrusion is provided with a rounded corner.
[0010] In the anti-interference magnetic core sintering support plate, an air flow passage separated by a plurality of the supporting protrusions is arranged on the plate surface of the support plate body, and the air flow passage is connected with the air flow hole.
[0011] In the anti-interference magnetic core sintering support plate, a support member is provided on one side of the airflow cavity of the support plate body, and the airflow cavity is divided by the support member.
[0012] In the anti-interference magnetic core sintering support plate, the support member includes a peripheral support leg and a central support leg, the central support leg is arranged away from the air flow hole, and the peripheral support leg is arranged along the edge of the support plate body.
[0013] In the anti-interference magnetic core sintering support plate, the airflow cavity is surrounded by the surrounding support legs, and ventilation gaps are opened on the surrounding support legs to allow the airflow cavity to circulate laterally with the outside.
[0014] In the anti-interference magnetic core sintering support plate, the support member includes a plurality of support protrusions, which are arranged on a side of the support plate body containing the airflow cavity and are distributed correspondingly to the support protrusions arranged on the opposite side of the support plate body.
[0015] In the anti-interference magnetic core sintering support plate, an expanded ring groove is provided at the opening of the air flow hole.
[0016] The advantages of the utility model are:
[0017] A plurality of supporting protrusions are arranged on the placing surface at the upper end of the pallet body, which are used to lift up the material tray of the magnetic core and the pallet body in the air, so that there is space for air flow between the material tray and the pallet body, so that the hot air flow can evenly pass through the bottom of the material tray to ensure a balanced heating environment for the magnetic core.
[0018] At the same time, an air flow cavity is opened at the lower end of the support plate body, so that the air can be evenly heated in the cavity before being introduced into the material tray on the upper side through the air flow holes, so that the heat flow temperature contacted by the material tray is more constant, avoiding temperature differences among the magnetic cores when heated. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1It is a schematic diagram of the upper end surface structure of the utility model.
[0020] Figure 2 It is a schematic diagram of the lower end surface structure of the utility model.
[0021] In the figure, there are a support plate body 1, an airflow cavity 11, a support protrusion 2, an air flow hole 3, an expanded annular groove 31, a peripheral support leg 41, a central support leg 42, and a ventilation gap 43. DETAILED DESCRIPTION
[0022] The following are specific embodiments of the utility model and the accompanying drawings to further describe the technical solution of the utility model, but the utility model is not limited to these embodiments.
[0023] Example 1
[0024] like Figure 1-Figure 2 As shown, the anti-interference magnetic core sintering support plate includes a support plate body 1, characterized in that a plurality of supporting protrusions 2 are arranged on the plate surface of the support plate body 1, a plurality of air flow holes 3 penetrating the support plate body 1 are opened between the supporting protrusions 2, and an air flow cavity 11 is opened on the plate surface of the support plate body 1 on one side relative to the supporting protrusions 2, and the air flow cavity 11 is connected to the air flow holes 3.
[0025] That is, a plurality of supporting protrusions 2 are arranged on the placing surface at the upper end of the pallet body 1, which are used to lift up the material tray of the magnetic core and the pallet body 1 in the air, so that there is space for air flow between the material tray and the pallet body 1, so that the hot air flow can evenly pass through the bottom of the material tray to ensure that the magnetic core has a balanced heating environment, and reduce the contact area between the pallet body 1 and the material tray, thereby reducing the temperature change caused by the contact.
[0026] In this embodiment, the supporting protrusions 2 are evenly distributed on the plate surface of the support plate body 1 , and each air flow hole 3 maintains the same distance from each adjacent supporting protrusion 2 .
[0027] The evenly distributed support protrusions 2 can stably support the material and reduce the contact area between the material and the support plate body 1, thereby reducing the temperature effect of the support plate body 1 on the material. The air flow holes 3 are arranged at equal intervals around the adjacent support protrusions 2, so that the hot air flow can fully transfer the heat to the surface of the material instead of being blocked by the support protrusions 2.
[0028] In this embodiment, the support protrusion 2 is in a truncated cone shape, the larger bottom surface of which is connected to the plate surface of the support plate body 1, and the circular edges of the smaller bottom surface of the support protrusion 2 are provided with rounded corners.
[0029] The area of the contact end of the support protrusion 2 is reduced to reduce the contact between the support plate and the material, thereby reducing the temperature change difference. The circular edges of the contact end are rounded to prevent the edges from scratching the material and reducing the quality of the finished product.
[0030] In this embodiment, an air flow passage separated by a plurality of supporting protrusions 2 is provided on the plate surface of the support plate body 1 , and the air flow passage is connected with the air flow holes 3 .
[0031] After the supporting protrusion 2 lifts up the material, a space for air flow is formed between the two, so that the hot air flowing out of the air flow hole 3 fills the air flow path and heats the lower end of the material.
[0032] In this embodiment, a support member is provided on one side of the airflow cavity 11 of the support plate body 1 , and the airflow cavity 11 is divided by the support member.
[0033] Due to the opening of the airflow cavity 11, the plate surface area of the pallet body 1 is suspended in the air and lacks supporting strength. Especially after loading materials, the plate surface area corresponding to the airflow cavity 11 is prone to concave deformation. Therefore, support members are arranged at the position lacking support to strengthen the plate surface's supporting ability to heavy objects.
[0034] Preferably, the support member includes a peripheral support leg 41 and a central support leg 42 . The central support leg 42 is arranged away from the air flow hole 3 , and the peripheral support leg 41 is arranged along the edge of the support plate body 1 .
[0035] The edge support legs 41 are arranged along the edge of the lower end surface of the support plate. When the annular edge is placed on the transport track, an internal airflow cavity 11 is formed. The suspended board surface bearing area is then strengthened by the arrangement of the central support legs 42.
[0036] The central support leg 42 is not connected to the peripheral support leg 41 , so as to prevent the airflow cavity 11 from forming a plurality of independent spaces that hinder the blending of airflow.
[0037] Preferably, the airflow cavity 11 is surrounded by the peripheral support legs 41 , and a ventilation gap 43 is provided on the peripheral support legs 41 to allow the airflow cavity 11 to circumferentially circulate with the outside.
[0038] The placement surface of the transport track may not have gaps for airflow to pass through, so a plurality of ventilation gaps 43 are provided on the surrounding support legs 41 for lateral circulation.
[0039] Usually, the support plate body 1 is rectangular, the edge legs 41 are set along the length and width, and the ventilation gap 43 is opened in the middle of each length and width to avoid opening the ventilation gap 43 at the corner to avoid damaging the supporting stability of the edge legs 41.
[0040] In this embodiment, an expanded annular groove 31 is provided at the opening of the air flow hole 3 .
[0041] That is, the aperture of the air flow hole 3 is enlarged so that the air flow can enter the air flow passage more slowly and conduct heat evenly. In particular, when preventing the temperature difference between the air flow cavity 11 and the air flow passage, the air flow enters the air flow passage from the air flow hole 3 more quickly, and the air flow will more concentratedly dissipate heat to the material position facing the air flow hole 3, thereby causing the problem of increasing temperature difference.
[0042] Example 2
[0043] On the basis of Example 1, the support member setting mode on one side of the airflow cavity 11 is changed, and the support member includes a plurality of support protrusions 2, and the support protrusions 2 are arranged on the side of the support plate body 1 containing the airflow cavity 11, and are distributed correspondingly to the support protrusions 2 arranged on the opposite side of the support plate body 1.
[0044] That is, the support protrusion 2 which is the same as the loading surface of the pallet body 1 is used as the support structure of the lower end. The upper and lower ends of the plate surface can both have space for air flow to move for heat conduction, and the setting position is also the same as the upper end surface, which can avoid the concave and convex deformation of the plate surface to the greatest extent.
[0045] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. An anti-interference magnetic core sintering support plate, comprising a support plate body (1), characterized in that: A plurality of supporting protrusions (2) are arranged on the plate surface of the support plate body (1), a plurality of air flow holes (3) penetrating the support plate body (1) are arranged between the supporting protrusions (2), and an air flow cavity (11) is arranged on the plate surface of the support plate body (1) on one side opposite to the supporting protrusions (2), and the air flow cavity (11) is connected to the air flow holes (3).
2. The anti-interference magnetic core sintering support plate according to claim 1, characterized in that: The supporting protrusions (2) are evenly distributed on the plate surface of the support plate body (1), and each of the air flow holes (3) maintains the same distance from each adjacent supporting protrusion (2).
3. The anti-interference magnetic core sintering support plate according to claim 1, characterized in that: The supporting protrusion (2) is in the shape of a truncated cone, the larger bottom surface of which is connected to the plate surface of the supporting plate body (1), and the circular edge of the smaller bottom surface of the supporting protrusion (2) is provided with a rounded corner.
4. The anti-interference magnetic core sintering support plate according to claim 1, characterized in that: An air flow passage separated by a plurality of the supporting protrusions (2) is provided on the plate surface of the support plate body (1), and the air flow passage is connected to the air flow hole (3).
5. The anti-interference magnetic core sintering support plate according to claim 1, characterized in that: A support member is provided on one side of the airflow cavity (11) of the support plate body (1), and the airflow cavity (11) is divided by the support member.
6. The anti-interference magnetic core sintering support plate according to claim 5, characterized in that: The support member comprises a peripheral support leg (41) and a central support leg (42); the central support leg (42) is arranged away from the air flow hole (3); and the peripheral support leg (41) is arranged along the edge of the support plate body (1).
7. The anti-interference magnetic core sintering support plate according to claim 6, characterized in that: The airflow cavity (11) is surrounded by the surrounding support legs (41), and a ventilation gap (43) is provided on the surrounding support legs (41) to allow the airflow cavity (11) to ventilate laterally with the outside.
8. The anti-interference magnetic core sintering support plate according to claim 5, characterized in that: The support member comprises a plurality of support protrusions (2), wherein the support protrusions (2) are arranged on a side of the support plate body (1) containing the airflow cavity (11), and are distributed correspondingly to the support protrusions (2) arranged on the opposite side of the support plate body (1).
9. The anti-interference magnetic core sintering support plate according to claim 1, characterized in that: An expanded annular groove (31) is provided at the opening of the air flow hole (3).