Sintering furnace structure for electronic component production

By designing an adjustment structure in a sintering furnace for electronic components production, and using support claws that can be moved in a multi-directional manner to achieve automated loading and unloading operations, the problems of low production efficiency and low safety in the prior art are solved, and the production efficiency is significantly improved and the risk of scalding is avoided.

CN222912375UActive Publication Date: 2025-05-27YIBIN SHANGXIAN ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202421955139.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-05-27
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The insulation effect of the sintering furnace in the existing electronic components is good, which leads to long-term cooling after the sintering operation is completed, low production efficiency, and is susceptible to burns from the residual heat of the equipment and products during manual operation.

Method used

A sintering furnace structure for electronic components production is designed. By setting up an adjustment structure, including electric push rod, adjustment frame, moving rod, support claw and servo motor, the pad plate is moved by multi-directional support claws to realize the loading and unloading of electronic components before or after sintering, with high automation and avoiding manual operation.

Benefits of technology

Improve production efficiency, avoid the problem of waste heat burns of equipment and products during manual operation, realize automatic loading and unloading operations, and significantly improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of electronic elements, in particular to a sintering furnace structure for electronic element production. Comprising a furnace body outer frame, a door plate is rotatably connected to one side of the furnace body outer frame, an adjusting structure is arranged on the side, close to the door plate, of the furnace body outer frame and comprises a fixing plate, the fixing plate is fixedly connected with the furnace body outer frame, an electric push rod is fixedly connected to the inner wall of the fixing plate, and an adjusting frame is fixedly connected to the output end of the electric push rod; the inner wall of the adjusting frame is slidably connected with a moving rod, one side of the moving rod is fixedly connected with a limiting rod, and the arc surface of the limiting rod is slidably connected with the adjusting frame. According to the sintering furnace structure for electronic element production, the supporting claws capable of moving in multiple directions are used for moving the base plate, then the electronic elements before sintering or after sintering are subjected to feeding and discharging operation, the automation degree is high, workers are prevented from being scalded by waste heat of equipment and products in the manual feeding and discharging process, and the production efficiency is improved. And the production efficiency can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to the field of electronic components, in particular to a sintering furnace structure for the production of electronic components. Background Art

[0002] Electronic components are the basic elements in electronic circuits. During the production process of electronic components, some electronic components, such as semiconductor materials, resistors, and capacitors, need to be sintered. A sintering furnace is a mechanical device for sintering electronic components. The sintering furnace is composed of a furnace body shell, heat insulation materials, a furnace chamber, heating elements, a controller, and a temperature meter.

[0003] In the prior art, during the production process of electronic components, some electronic components, such as semiconductor materials, resistors, capacitors, etc., can improve the material structure and electronic performance of these components through sintering operations. Place the specified material in a ceramic container, then place the container on a backing plate, put the raw material, container, and backing plate into the sintering furnace together, set the heating temperature and heating duration of the sintering furnace, and wait for the firing to end. However, the following problems will occur in this operation: After the sintering operation is completed, it is necessary to wait for the furnace chamber, electronic components, container, and backing plate to cool completely before the door panel can be opened, and the staff manually takes out the products. Due to the good heat insulation effect of the sintering furnace, waiting for cooling takes a long time and the production efficiency is low. The door panel can be opened below 200 degrees Celsius and the furnace chamber material will not be damaged. Opening the door panel before complete cooling to accelerate cooling can improve production efficiency, but the residual heat in the furnace chamber is likely to damage the staff. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the disadvantages of low production efficiency and low safety in the prior art.

[0005] To solve the above technical problems, the utility model provides a sintering furnace structure for electronic component production, including: an outer furnace frame, one side of the outer furnace frame is rotatably connected with a door panel, a furnace chamber is arranged inside the outer furnace frame, a backing plate is abutted against the inner wall of the furnace chamber, a control interface is arranged on one side of the outer furnace frame, and an adjusting structure is arranged on the side of the outer furnace frame close to the door panel. The adjusting structure includes a fixing plate fixedly connected with the outer furnace frame, an electric push rod is fixedly connected to the inner wall of the fixing plate, the output end of the electric push rod is fixedly connected with an adjusting frame, a moving rod is slidably connected to the inner wall of the adjusting frame, a limiting rod is fixedly connected to one side of the moving rod, the arc surface of the limiting rod is slidably connected with the adjusting frame, a supporting claw is fixedly connected to one end of the moving rod close to the outer furnace frame, a rack is fixedly connected to the side of the moving rod away from the limiting rod, a servo motor is fixedly connected to the lower surface of the adjusting frame, the output end of the servo motor is fixedly connected with a gear, and the tooth surface of the gear is meshed with the rack. A fixing frame is fixedly connected inside the outer furnace frame, two rotating shafts are rotatably connected to the inner wall of the fixing frame, the two rotating shafts are located at both ends of the fixing frame, a conveyor belt is drivingly connected to the arc surface of the rotating shafts, a motor is fixedly connected to one side of the fixing frame, and the output end of the motor is fixedly connected with the rotating shaft.

[0006] The effects achieved by the above components are as follows: The backing plate is moved by the support claws that can move in multiple directions, and then the feeding and discharging operations of the electronic components before or after sintering are carried out. The degree of automation is high, which can avoid scalding the staff by the heat of the equipment and products during manual feeding and discharging, and can effectively improve the production efficiency.

[0007] Preferably, a sliding rod is fixedly connected to the lower surface of the adjusting frame, and the arc surface of the sliding rod is slidably connected with the fixing plate.

[0008] The effects achieved by the above components are as follows: The adjusting frame is further limited by the sliding rod, making the movement of the adjusting frame more stable.

[0009] Preferably, a plurality of anti-slip lines are formed on the upper surface of the support claw, and the plurality of anti-slip lines are evenly distributed on the support claw.

[0010] The effects achieved by the above components are as follows: The friction on the surface of the support claw is increased through the anti-slip lines, making the movement of the support claw driving the backing plate more stable.

[0011] Preferably, a plurality of pulleys are rotatably connected to the two sides of the adjusting frame corresponding to the position of the moving rod, and the arc surfaces of the plurality of pulleys are slidably connected with the moving rod.

[0012] The effects achieved by the above components are as follows: The friction between the adjusting frame and the moving rod is reduced through the pulleys, making the movement of the moving rod along the adjusting frame smoother.

[0013] Preferably, a plurality of identification grooves are formed on the outer surface of the conveyor belt, and the plurality of identification grooves are equidistantly distributed on the conveyor belt.

[0014] The effect achieved by the above components is that through the identification grooves, it is convenient for users to accurately place the electronic components and pads for the next round of production on the conveyor belt.

[0015] Preferably, a protective cover is fixedly connected to one side of the fixed frame corresponding to the position of the motor.

[0016] The effect achieved by the above components is that the motor is shielded and protected by the protective cover.

[0017] Preferably, the conveyor belt is a structural member with aramid fiber as the skeleton material.

[0018] The effect achieved by the above components is that the conveyor belt made of aramid fiber as the skeleton material has high heat resistance and is suitable for conveying high-temperature items.

[0019] Compared with the related art, the sintering furnace structure for electronic component production provided by the present utility model has the following beneficial effects:

[0020] The utility model provides a sintering furnace structure for electronic component production. During the production process of electronic components, some electronic components, such as semiconductor materials, resistors, capacitors, etc., can improve the material structure and electronic performance of these components through sintering operations. Place the specified material in a ceramic container, then place the container on a backing plate, and put the raw material, container, and backing plate into the sintering furnace together. Set the heating temperature and heating duration of the sintering furnace, and wait for the firing to end. However, the following problems will occur in this operation. After the sintering operation is completed, it is necessary to wait for the furnace chamber, electronic components, container, and backing plate to cool completely before opening the door panel. The staff manually takes out the products. Due to the good heat preservation effect of the sintering furnace, it takes a long time to wait for cooling, and the production efficiency is low. The door panel can be opened below 200 degrees Celsius, and the furnace chamber material will not be damaged. Opening the door panel before complete cooling to accelerate cooling can improve production efficiency, but the residual heat in the furnace chamber is likely to damage the staff. By setting an adjustment structure, after the temperature of the furnace chamber drops below 200 degrees Celsius, open the door panel and start the electric push rod. The electric push rod drives the adjustment frame to move upward. The adjustment frame drives the moving rod and the support claws to rise to the furnace chamber. Start the servo motor. The servo motor drives the gear to rotate. The gear drives the rack to move towards the furnace chamber. The rack drives the moving rod and the support claws to move towards the furnace chamber. During this process, the moving rod and the limit rod always slide along the adjustment frame to drive the support claws into the backing plate. Under the action of the electric push rod, the support claws lift the backing plate upward. Then the servo motor rotates in the reverse direction, so that the support claws drive the backing plate and the electronic component products on the backing plate to be pushed out of the furnace chamber. Then the electric push rod contracts, so that the support claws drive the backing plate to move downward to the square hole of the furnace outer frame. The servo motor rotates, so that the support claws drive the backing plate to extend above the conveyor belt. The electric push rod further contracts, and the support claws lower the backing plate onto the conveyor belt. The servo motor rotates in reverse, and the support claws withdraw from above the conveyor belt. Start the motor. The motor drives the conveyor belt to rotate through the rotating shaft, so that the discharged backing plate and electronic component products move along with the conveyor belt. At this time, the backing plate, container, and raw material pre-placed on the conveyor belt move to the square hole on the furnace outer frame. Similarly, start the servo motor and the electric push rod, so that the support claws lift the backing plate and put the backing plate into the furnace chamber. Then the staff closes the door panel for sintering operation, realizing the movement of the backing plate by using the support claws that can move in multiple directions, and then carrying out the loading and unloading operations of the electronic components before or after sintering. The automation degree is high, avoiding scalding the staff by the residual heat of the equipment and products during manual loading and unloading, and can effectively improve the production efficiency. Brief Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of a sintering furnace structure for electronic component production provided by the utility model;

[0022] Figure 2 is Figure 1 a schematic structural diagram of the adjustment structure shown;

[0023] Figure 3 As Figure 2 a partial structural schematic diagram of the adjusting structure shown;

[0024] Figure 4 As Figure 3 a side structural schematic diagram of the adjusting frame shown;

[0025] Figure 5 As Figure 2 a partial structural schematic diagram of the adjusting structure shown;

[0026] Figure 6 As Figure 2 a structural schematic diagram of the fixed frame shown.

[0027] Reference numerals in the figure: 1, outer frame of the furnace body; 2, door panel; 3, furnace chamber; 4, backing plate; 5, adjusting structure; 501, fixing plate; 502, electric push rod; 503, adjusting frame; 504, sliding rod; 505, moving rod; 506, limiting rod; 507, supporting claw; 508, anti-slip pattern; 509, rack; 510, servo motor; 511, gear; 512, pulley; 513, fixed frame; 514, rotating shaft; 515, conveyor belt; 516, motor; 517, identification groove; 518, protective cover; 6, control interface. Specific embodiments

[0028] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0029] The following describes the specific implementation of the present utility model in detail in conjunction with specific embodiments.

[0030] Please refer to Figures 1 to 6 , a sintering furnace structure for electronic component production provided by an embodiment of the present utility model includes: an outer frame 1 of the furnace body, a door panel 2 is rotatably connected to one side of the outer frame 1 of the furnace body, a furnace chamber 3 is arranged inside the outer frame 1 of the furnace body, a backing plate 4 is abutted against the inner wall of the furnace chamber 3, a control interface 6 is arranged on one side of the outer frame 1 of the furnace body, and an adjusting structure 5 is arranged on one side of the outer frame 1 of the furnace body close to the door panel 2.

[0031] In an embodiment of the present utility model, please refer to Figure 2 and Figure 6, the adjustment structure 5 includes a fixed plate 501, the fixed plate 501 is fixedly connected to the outer frame 1 of the furnace body, the inner wall of the fixed plate 501 is fixedly connected with an electric push rod 502, the output end of the electric push rod 502 is fixedly connected with an adjustment frame 503, a moving rod 505 is slidably connected to the inner wall of the adjustment frame 503, a limiting rod 506 is fixedly connected to one side of the moving rod 505, the arc surface of the limiting rod 506 is slidably connected to the adjustment frame 503, a support claw 507 is fixedly connected to the end of the moving rod 505 close to the outer frame 1 of the furnace body, a rack 509 is fixedly connected to the side of the moving rod 505 away from the limiting rod 506, a servo motor 510 is fixedly connected to the lower surface of the adjustment frame 503, the output end of the servo motor 510 is fixedly connected with a gear 511, the tooth surface of the gear 511 meshes with the rack 509, a fixed frame 513 is fixedly connected to the inside of the outer frame 1 of the furnace body, two rotating shafts 514 are rotatably connected to the inner wall of the fixed frame 513, the two rotating shafts 514 are located at both ends of the fixed frame 513, a conveyor belt 515 is drivingly connected to the arc surface of the rotating shafts 514, a motor 516 is fixedly connected to one side of the fixed frame 513, the output end of the motor 516 is fixedly connected to the rotating shaft 514. The support claw 507 that can move in multiple directions is used to move the spacer 4, and then the electronic components before or after sintering are loaded and unloaded. The automation degree is high, which avoids scalding the staff by the heat of the equipment and products during manual loading and unloading, and can effectively improve the production efficiency. A sliding rod 504 is fixedly connected to the lower surface of the adjustment frame 503, and the arc surface of the sliding rod 504 is slidably connected to the fixed plate 501. The adjustment frame 503 is further limited by the sliding rod 504 to make the movement of the adjustment frame 503 more stable. A plurality of anti-slip lines 508 are opened on the upper surface of the support claw 507, and the plurality of anti-slip lines 508 are evenly distributed on the support claw 507. The friction on the surface of the support claw 507 is increased through the anti-slip lines 508 to make the movement of the support claw 507 driving the spacer 4 more stable. A plurality of pulleys 512 are rotatably connected to the two sides of the adjustment frame 503 corresponding to the position of the moving rod 505, and the arc surfaces of the plurality of pulleys 512 are slidably connected to the moving rod 505. The friction between the adjustment frame 503 and the moving rod 505 is reduced through the pulleys 512 to make the movement of the moving rod 505 along the adjustment frame 503 smoother. A plurality of identification grooves 517 are opened on the outer surface of the conveyor belt 515, and the plurality of identification grooves 517 are equidistantly distributed on the conveyor belt 515. Through the identification grooves 517, it is convenient for the user to accurately place the electronic components and the spacer 4 for the next round of production on the conveyor belt 515. A protective cover 518 is fixedly connected to one side of the fixed frame 513 corresponding to the position of the motor 516, and the motor 516 is shielded and protected by the protective cover 518. The conveyor belt 515 is made of aramid fiber as the skeleton material component. The conveyor belt 515 made of aramid fiber as the skeleton material has high heat resistance and is suitable for conveying high-temperature items.

[0032] The working principle of a sintering furnace structure for electronic component production provided by the present utility model is as follows: During the production of electronic components, some electronic components, such as semiconductor materials, resistors, capacitors, etc., can improve the material structure and electronic performance of these components through sintering operations. Place the specified material in a ceramic container, then place the container on the backing plate 4, and put the raw material, container, and backing plate 4 into the sintering furnace together. Set the heating temperature and heating duration of the sintering furnace, and wait for the firing to end. However, the following problems will occur in this operation. After the sintering operation is completed, it is necessary to wait for the furnace chamber 3, electronic components, container, and backing plate 4 to cool completely before opening the door panel 2, and the staff manually takes out the products. Due to the good heat preservation effect of the sintering furnace, it takes a long time to wait for cooling, resulting in low production efficiency. The door panel 2 can be opened below 200 degrees Celsius, and the material of the furnace chamber 3 will not be damaged. Opening the door panel 2 before complete cooling to accelerate cooling can improve production efficiency, but the residual heat in the furnace chamber 3 is likely to damage the staff. By setting the adjustment structure 5, after the temperature of the furnace chamber 3 drops below 200 degrees Celsius, open the door panel 2, start the electric push rod 502, and the electric push rod 502 drives the adjustment frame 503 to move upward. The adjustment frame 503 drives the moving rod 505 and the support claw 507 to rise to the furnace chamber 3. Start the servo motor 510, and the servo motor 510 drives the gear 511 to rotate. The gear 511 drives the rack 509 to move in the direction close to the furnace chamber 3. The rack 509 drives the moving rod 505 and the support claw 507 to move in the direction close to the furnace chamber 3. During this process, the moving rod 505 and the limiting rod 506 always slide along the adjustment frame 503 to drive the support claw 507 into the backing plate 4. Under the action of the electric push rod 502, the support claw 507 lifts the backing plate 4 upward. Then the servo motor 510 rotates in the reverse direction, so that the support claw 507 drives the backing plate 4 and the electronic component products on the backing plate 4 out of the furnace chamber 3. Then the electric push rod 502 contracts, so that the support claw 507 drives the backing plate 4 to move downward to the square hole of the furnace outer frame 1. The servo motor 510 rotates, so that the support claw 507 drives the backing plate 4 to extend above the conveyor belt 515. The electric push rod 502 further contracts, and the support claw 507 lowers the backing plate 4 onto the conveyor belt 515. The servo motor 510 rotates in reverse, and the support claw 507 withdraws above the conveyor belt 515. Start the motor 516, and the motor 516 drives the conveyor belt 515 to rotate through the rotating shaft 514, so that the out-of-furnace backing plate 4 and electronic component products move along with the conveyor belt. At this time, the backing plate 4, container, and raw material pre-placed on the conveyor belt 515 move to the square hole on the furnace outer frame 1. Similarly, start the servo motor 510 and the electric push rod 502, so that the support claw 507 lifts the backing plate 4 and puts the backing plate 4 into the furnace chamber 3. Then the staff closes the door panel 2 for sintering operations. Among them, the adjustment frame 503 is further limited by the sliding rod 504 to make the movement of the adjustment frame 503 more stable. The friction on the surface of the support claw 507 is increased through the anti-slip pattern 508 to make the movement of the support claw 507 driving the backing plate 4 more stable.The friction between the adjustment frame 503 and the moving rod 505 is reduced by the pulley 512, making the moving rod 505 move more smoothly along the adjustment frame 503. Through the identification groove 517, it is convenient for the user to accurately place the electronic components and the backing plate 4 for the next round of production on the conveyor belt 515. The motor 516 is shielded and protected by the protective cover 518. The conveyor belt 515 made of aramid fiber as the skeleton material has high heat resistance and is suitable for conveying high-temperature items. It realizes moving the backing plate 4 by the support claws 507 that can move in multiple directions, and then loading and unloading the electronic components before or after sintering. The degree of automation is high, avoiding scalding the staff by the equipment and the residual heat of the product during manual loading and unloading, and can effectively improve the production efficiency.

[0033] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated here too much.

[0034] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. All equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, are similarly included in the patent protection scope of the present utility model.

Claims

1. A sintering furnace structure for electronic component production, characterized in that: include: A furnace outer frame (1), one side of the furnace outer frame (1) is rotatably connected to a door panel (2), a furnace chamber (3) is arranged inside the furnace outer frame (1), an inner wall of the furnace chamber (3) is abutted against a backing plate (4), a control interface (6) is arranged on one side of the furnace outer frame (1), and an adjustment structure (5) is arranged on a side of the furnace outer frame (1) close to the door panel (2), the adjustment structure (5) comprises a fixing plate (501), and the fixing plate (501) The fixing plate (501) is fixedly connected to the outer frame (1) of the furnace body, the inner wall of the fixing plate (501) is fixedly connected to an electric push rod (502), the output end of the electric push rod (502) is fixedly connected to an adjustment frame (503), the inner wall of the adjustment frame (503) is slidably connected to a moving rod (505), one side of the moving rod (505) is fixedly connected to a limiting rod (506), the arc surface of the limiting rod (506) is slidably connected to the adjustment frame (503), and the moving rod (505) is fixedly connected to a limiting rod (506). One end of the rod (505) close to the furnace body outer frame (1) is fixedly connected to a support claw (507); the side of the movable rod (505) away from the limit rod (506) is fixedly connected to a rack (509); the lower surface of the adjustment frame (503) is fixedly connected to a servo motor (510); the output end of the servo motor (510) is fixedly connected to a gear (511); the tooth surface of the gear (511) is meshed with the rack (509); the interior of the furnace body outer frame (1) is fixedly connected to a fixed frame (513); the inner wall of the fixed frame (513) is rotatably connected to two rotating shafts (514); the two rotating shafts (514) are located at two ends of the fixed frame (513); the circular arc surface of the rotating shaft (514) is transmission-connected to a conveyor belt (515); one side of the fixed frame (513) is fixedly connected to a motor (516); the output end of the motor (516) is fixedly connected to the rotating shaft (514).

2. A sintering furnace structure for producing electronic components according to claim 1, characterized in that: A sliding rod (504) is fixedly connected to the lower surface of the adjustment frame (503), and the arc surface of the sliding rod (504) is slidably connected to the fixed plate (501).

3. The sintering furnace structure for producing electronic components according to claim 1, characterized in that: The upper surface of the supporting claw (507) is provided with a plurality of anti-skid grooves (508), and the plurality of anti-skid grooves (508) are evenly distributed on the supporting claw (507).

4. A sintering furnace structure for producing electronic components according to claim 1, characterized in that: A plurality of pulleys (512) are rotatably connected to the positions of the moving rod (505) on both sides of the adjustment frame (503), and the arc surfaces of the plurality of pulleys (512) are slidably connected to the moving rod (505).

5. The sintering furnace structure for producing electronic components according to claim 1, characterized in that: The outer surface of the conveyor belt (515) is provided with a plurality of identification grooves (517), and the plurality of identification grooves (517) are evenly distributed on the conveyor belt (515).

6. The sintering furnace structure for producing electronic components according to claim 1, characterized in that: A protective cover (518) is fixedly connected to a position on one side of the fixing frame (513) corresponding to the motor (516).

7. The sintering furnace structure for producing electronic components according to claim 1, characterized in that: The conveyor belt (515) uses aramid fiber as a skeleton material component.