Detection tool for detecting circle deviation of bearing roller

By designing a detachable positioning card including wear-resistant alloy rods, the problem of frequent wear of existing positioning cards is solved, the life of the positioning card is extended, the measurement accuracy and stability are improved, and the production cost is reduced.

CN222912710UActive Publication Date: 2025-05-27LUOYANG LYC BEARING
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Patent Information

Application Number
CN202421789710.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-27
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

Existing positioning cards are prone to wear when detecting circular deviations of bearing rollers, which affects measurement accuracy. Frequent replacement of positioning cards increases production costs and causes waste of resources.

Method used

A detachable positioning card including a main body and an alloy rod is designed. The alloy rod is made of wear-resistant alloy material, and the main body is a "U"-shaped block structure. The alloy rod is penetrated in the installation groove. The installation groove is defined by the combination of fastening holes, fastening screws and cutouts, extending the service life of the positioning card.

Benefits of technology

By replacing the contact part of the traditional positioning card with wear-resistant alloy rods, the service life of the positioning card is significantly extended, measurement accuracy and stability are improved, production costs are reduced, and resource waste is avoided.

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Abstract

The detection tool for detecting the circle deviation of the bearing roller comprises a base, a detection table, a detection meter, an adjusting screw rod and a positioning clamp, the base is provided with a mounting seat A and a mounting seat B, the detection meter is arranged in the mounting seat A in a penetrating mode, the adjusting screw rod is arranged in the mounting seat B in a penetrating mode, and the positioning clamp is arranged at the end of the adjusting screw rod. A detection table is arranged between the positioning card and the detection meter; the positioning clamp comprises a main body and alloy bars, the main body is of a U-shaped blocky structure, C-shaped mounting grooves inclining inwards are symmetrically formed in the two ends of an opening of the main body, the alloy bars are arranged in the mounting grooves in a penetrating mode, and the diameters of the alloy bars are matched with the inner walls of the mounting grooves. And the part in contact with the roller is replaced by the alloy bar which is not easy to wear, so that the service life of the positioning clamp is prolonged, the accuracy and the stability during measurement are ensured, the product quality is improved, and the cost is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of detection tools, and in particular relates to a detection tool for detecting circular deviation of a bearing roller. Background Art

[0002] Circular deviation refers to the deviation in the radial direction on the same cross section. As one of the important technical requirements for cylindrical rollers, tapered rollers and spherical rollers, circular deviation directly determines the product quality. With the continuous improvement of the requirements for bearing accuracy, the technical requirements for rolling elements are becoming more and more stringent. Any slight error may lead to product failure. Therefore, the detection equipment for detecting circular deviation needs to be accurate and stable. At present, the circular deviation of cylindrical rollers, tapered rollers and spherical rollers is measured by placing the product on the measuring base, rotating it evenly for more than one circle, and calculating the difference between the maximum and minimum values ​​displayed on the indicator. The positioning card currently used to measure the circular deviation is an integrated design. The positioning card is used to support the rotation of the roller to measure the circular deviation.

[0003] In the actual production process, the positioning card is very easy to wear. The main reasons are: 1. The specifications of the rollers processed on each production line are similar, and the contact points on the positioning card are very close. For production lines that process rollers of the same model or rollers of similar specifications, it is easy to cause wear at the same position; 2. The contact part between the positioning card and the roller is conical, so that the contact part between the positioning card and the roller is very small; as shown in the attached figure, Figure 5 As shown in the existing integrated positioning card, both sides of the positioning card contact the rollers at the same time, and the wear caused to the positioning card is very similar, but the actual situation is not ideal, and the wear on both sides will not be consistent. The wear will affect the measurement accuracy of the circular deviation, so the positioning card needs to be replaced. However, frequent replacement of the positioning card will increase the production cost and cause waste of resources. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to design a detection tool for detecting the circular deviation of bearing rollers, which is used to address the technical problem that the positioning card mentioned in the background technology is very easy to wear, thereby affecting the measurement accuracy of the circular deviation, and frequent replacement of the positioning card will increase production costs and cause waste of resources.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a detection tool for detecting the circular deviation of a bearing roller, comprising a base, a detection table, a detection gauge, an adjusting screw and a positioning card, wherein the base is provided with a mounting seat A and a mounting seat B, the mounting seat A is provided with a detection gauge, the mounting seat B is provided with an adjusting screw, the end of the adjusting screw is provided with a positioning card, and a detection table is provided between the positioning card and the detection table; the positioning card comprises a main body and an alloy rod, the main body is a "U"-shaped block structure, and inwardly inclined "C"-shaped mounting grooves are symmetrically provided at both ends of the main body opening, and alloy rods are provided in the mounting grooves, and the diameter of the alloy rods matches the inner wall of the mounting groove.

[0006] The midpoint of the opening end of the main body is in the same plane as the top of the detection table. A mounting hole is provided at the bottom center of the main body, and the mounting hole matches the end of the adjusting screw. A threaded hole perpendicular to the mounting hole is provided at the lower center of the main body.

[0007] The main body is provided with a cutout along the center line of the side wall at its upper part, and the cutout runs through the upper part of the main body; the upper surface of the main body is also provided with fastening holes, and there are two fastening holes, which are respectively arranged on the sides of the two mounting grooves, and the mounting grooves are limited by the cooperation of the fastening holes, fastening screws and the cutouts.

[0008] The angle between the two installation grooves is 90°, the angle between the axes of the two alloy rods is also 90°, and the alloy rods are made of wear-resistant alloy material.

[0009] The mounting base A and the mounting base B are respectively provided with an adjusting knob A and an adjusting knob B, which are used to fix the position of the detection table and the adjusting screw respectively.

[0010] The testing platform is a circular tray-shaped structure, and has a lifting and lowering adjustment function.

[0011] The beneficial effects of the utility model are as follows: the part in contact with the roller is replaced with an alloy rod that is not easy to wear, the service life of the positioning card is increased, the accuracy and stability during measurement are guaranteed, the quality of the product is improved, and the integrated positioning card is replaced with a detachable positioning card, which avoids unnecessary waste of resources and saves costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic top view of the utility model as a whole.

[0013] Figure 2 This is a schematic diagram of a positioning card of the utility model.

[0014] Figure 3 This is a top sectional view of a positioning card of the utility model.

[0015] Figure 4 This is a schematic diagram of the positioning card of the utility model detecting a cylindrical roller.

[0016] Figure 5 It is a schematic diagram of an existing integrated positioning card.

[0017] In the figure: 1. base, 2. test table, 3. adjusting screw, 4. positioning card, 401. main body, 402. mounting groove, 403. mounting hole, 404. threaded hole, 405. fastening hole, 406. cutout, 5. alloy rod, 6. mounting seat A, 7. mounting seat B, 8. adjusting knob A, 9. adjusting knob B, 10. test table, 11. cylindrical roller to be tested. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings of this specification to clearly and completely describe the technical solution of the utility model. It should be noted that the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-Figure 4A detection tool for detecting circular deviation of bearing rollers, comprising a base 1, a detection table 10, a detection table 2, an adjusting screw 3 and a positioning card 4, wherein the base 1 is provided with a mounting seat A6 and a mounting seat B7, wherein the mounting seat A6 is provided with a detection table 2, wherein the mounting seat B7 is provided with an adjusting screw 3, wherein the end of the adjusting screw 3 is provided with a positioning card 4, wherein a detection table 10 is provided between the positioning card 4 and the detection table 2; wherein the positioning card 4 comprises a main body 401 and an alloy rod 5, wherein the main body 401 is a "U"-shaped block structure, wherein inwardly inclined "C"-shaped mounting grooves 402 are symmetrically provided at both ends of an opening of the main body 401, wherein alloy rods 5 are provided in each of the mounting grooves 402, wherein the diameter of the alloy rods 5 matches the inner wall of the mounting groove 402. The midpoint of the open end of the main body 401 is in the same plane as the top of the test table 2. The bottom center of the main body 401 is provided with a mounting hole 403, which matches the end of the adjusting screw 3. The lower center of the main body 401 is provided with a threaded hole 404 perpendicular to the mounting hole 403. The main body 401 is provided with a cutout 406 along the center line of the side wall at its upper part, and the cutout 406 runs through the upper part of the main body 401; the upper surface of the main body 401 is also provided with a fastening hole 405, and there are two fastening holes 405, which are respectively arranged on the sides of the two mounting grooves 402. The mounting groove 402 is limited by the cooperation of the fastening holes 405, the fastening screws and the cutout 406. The angle between the two mounting grooves 402 is 90°, and the angle between the axes of the two alloy rods 5 is also 90°. The alloy rod 5 is made of wear-resistant alloy material. The mounting base A6 and the mounting base B7 are provided with adjusting knobs A8 and B9, respectively, for fixing the positions of the detection table 2 and the adjusting screw 3. The detection table 10 is a circular tray-shaped structure, and the detection table 10 has a lifting and lowering adjustment function.

[0020] During use, the utility model:

[0021] like Figure 4 As shown, after placing the cylindrical roller 11 to be tested on the testing platform 10, adjust the testing platform 10 to a suitable height, then rotate the adjusting screw 3 to drive the positioning card 4, so that the angle between the two alloy rods 5 contacts the outer wall of the cylindrical roller 11 to be tested, then rotate the adjusting knob B9 to make the mounting seat B7 fix the adjusting screw 3 at a suitable position, then make the top of the testing table 2 contact the outer wall of the cylindrical roller 11 to be tested, rotate the adjusting knob A8 to make the mounting seat A6 fix the testing table 2 at a suitable position, then rotate the cylindrical roller 11 to be tested for more than one circle, and the circular deviation of the cylindrical roller 11 to be tested can be calculated according to the data of the testing table 2;

[0022] When the diameter of the roller to be tested is large, the position of the alloy rod 5 in the mounting groove 402 can be adjusted;

[0023] When the alloy rod 5 is worn, only the alloy rod 5 needs to be replaced, which greatly increases the life of the positioning card 4, ensures the accuracy and stability during measurement, and improves the quality of the product.

[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

[0025] The parts not described in detail in this utility model are prior art.

Claims

1. A detection tool for detecting circular deviation of a bearing roller, comprising a base (1), a detection table (10), a detection gauge (2), an adjustment screw (3) and a positioning card (4), wherein: The base (1) is provided with a mounting seat A (6) and a mounting seat B (7); a detection table (2) is inserted into the mounting seat A (6); an adjusting screw (3) is inserted into the mounting seat B (7); a positioning card (4) is provided at the end of the adjusting screw (3); a detection table (10) is provided between the positioning card (4) and the detection table (2); the positioning card (4) comprises a main body (401) and an alloy rod (5); the main body (401) is a "U"-shaped block structure; inwardly inclined "C"-shaped mounting grooves (402) are symmetrically provided at both ends of the opening of the main body (401); the alloy rods (5) are inserted into the mounting grooves (402); the diameter of the alloy rods (5) matches the inner wall of the mounting groove (402).

2. A detection tool for detecting circular deviation of bearing rollers according to claim 1, characterized in that: The midpoint of the open end of the main body (401) is in the same plane as the top of the detection table (2); a mounting hole (403) is provided at the bottom center of the main body (401); the mounting hole (403) matches the end of the adjusting screw (3); and a threaded hole (404) perpendicular to the mounting hole (403) is provided at the lower center of the main body (401).

3. A detection tool for detecting circular deviation of bearing rollers according to claim 1, characterized in that: The main body (401) is provided with a cutout (406) on its upper portion along the midline of the side wall, and the cutout (406) passes through the upper portion of the main body (401); the upper surface of the main body (401) is also provided with fastening holes (405), and there are two fastening holes (405), which are respectively arranged on the sides of the two mounting grooves (402), and the mounting grooves (402) are limited by the cooperation of the fastening holes (405), the fastening screws and the cutout (406).

4. A detection tool for detecting circular deviation of bearing rollers according to claim 1, characterized in that: The angle between the two installation grooves (402) is 90°, and the angle between the axes of the two alloy rods (5) is also 90°. The alloy rods (5) are made of wear-resistant alloy material.

5. A detection tool for detecting circular deviation of bearing rollers according to claim 1, characterized in that: The mounting seat A (6) and the mounting seat B (7) are respectively provided with an adjusting knob A (8) and an adjusting knob B (9), which are used to fix the position of the detection table (2) and the adjusting screw (3), respectively.

6. A detection tool for detecting circular deviation of bearing rollers according to claim 1, characterized in that: The testing platform (10) is a circular tray-shaped structure, and the testing platform (10) has a lifting and lowering adjustment function.