Workshop dust and noise detection integrated device

By designing the workshop dust and noise detection integrated device, the servo motor and transmission belt system are used to realize the movement of the detection frame, and the workshop dust and noise data are collected in real time, solving the problems of cumbersome operation and inefficiency of traditional equipment, and achieving comprehensive and real-time monitoring of the workshop environment.

CN222912795UActive Publication Date: 2025-05-27JIANGSU TIANYU DETECTION TECH CO LTD
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Patent Information

Application Number
CN202421486068.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-27
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

Traditional dust and noise detection equipment are usually carried out separately, with cumbersome operation, inefficient efficiency, and it is difficult to achieve comprehensive and real-time monitoring of the workshop environment.

Method used

A workshop dust noise detection integrated device is designed, including a detection device main body, a first screw, a second screw and a third screw, a detection frame, a dust detector, a noise detector, a servo motor, a pulley and a transmission belt. The device drives the screw rotation through a servo motor, detects rack movement, and dust and noise detectors collect data in real time and transmits it through the data transceiver.

Benefits of technology

It realizes comprehensive and real-time monitoring of the workshop environment, solves the problems of cumbersome operation and inefficiency of traditional equipment, and makes the movement of the detection rack more convenient and stable through the transmission belt system.

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Abstract

The utility model relates to the technical field of detection devices, and discloses a workshop dust and noise detection integrated device, which comprises detection device main bodies, the detection device main bodies are symmetrically arranged above a workshop, and a first screw rod, a second screw rod and a third screw rod are rotatably connected between the two detection device main bodies at equal intervals. The first screw rod, the second screw rod and the third screw rod are symmetrically arranged at the top of the workshop, the first screw rod, the second screw rod and the third screw rod are arranged between the two detection device main bodies, a detection frame is sleeved on the first screw rod, the second screw rod and the third screw rod in a threaded manner, and a data transceiver is fixed at the top end of the detection frame. According to the dust and noise detection device, the detection frame is in threaded connection with the first screw rod, so that when the servo motor drives the first screw rod to rotate, the detection frame moves on the first screw rod, and the problems that traditional dust and noise detection equipment is usually operated separately, operation is tedious, efficiency is low, and comprehensive and real-time monitoring of the workshop environment is difficult to achieve are solved.
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Description

Technical Field

[0001] The present utility model application relates to the technical field of detection devices, and specifically relates to an integrated device for detecting dust and noise in a workshop. Background Art

[0002] A workshop is the basic unit for organizing production within an enterprise and is also a primary organization for enterprise production administration. It is mainly divided according to the products produced and the different technological processes within the workshop. For example, foundry workshops, forging workshops, machining workshops, assembly workshops, etc. Inside the workshop, in addition to being organized according to products and technological processes, sometimes even for the same product and the same technological process, different workshops can be organized due to different production conditions (such as equipment, production area, technical level of workers, etc.). For example, a foundry workshop can be divided into a sand mold workshop, a molding workshop, a melting workshop, and a cleaning workshop, etc.

[0003] With the rapid development of industrial production, the problems of dust and noise pollution in workshops are becoming increasingly serious, having a serious impact on the physical health of workers and the working environment. Traditional dust and noise detection equipment is usually carried out separately, with cumbersome operations, low efficiency, and it is difficult to achieve comprehensive and real-time monitoring of the workshop environment. Therefore, developing an integrated device that can detect dust and noise simultaneously has important practical value. Summary of the Invention

[0004] In order to solve the problems that traditional dust and noise detection equipment is usually carried out separately, with cumbersome operations, low efficiency, and it is difficult to achieve comprehensive and real-time monitoring of the workshop environment, the present utility model provides an integrated device for detecting dust and noise in a workshop to solve the above problems.

[0005] To achieve the above object, the present utility model provides the following technical solutions:

[0006] An integrated device for detecting dust and noise in a workshop includes a main body of the detection device. The main bodies of the detection device are symmetrically arranged above the workshop. A first screw rod, a second screw rod, and a third screw rod are rotatably connected at equal distances between the two main bodies of the detection device. A detection frame is threadedly sleeved on the first screw rod, the second screw rod, and the third screw rod. A data transceiver is fixed at the top end of the detection frame. A plurality of dust detectors and noise detectors are symmetrically fixed at the bottom end of the detection frame. Each dust detector and noise detector is electrically connected to the data transceiver. A servo motor is fixed at one end of the main body of the detection device away from the detection frame. The output end of the servo motor is fixedly connected to the first screw rod.

[0007] Further, a first pulley is fixed to one end of the first screw rod away from the servo motor, and another first pulley is fixed to one end of the second screw rod away from the servo motor. A first transmission belt is sleeved on the two first pulleys, and the two first pulleys are connected by the first transmission belt. A second pulley is fixed to one end of the second screw rod away from the first pulley, and another second pulley is fixed to one end of the third screw rod close to the second pulley. A second transmission belt is sleeved on the two second pulleys, and the two second pulleys are connected by the second transmission belt.

[0008] Further, pressure sensors are symmetrically fixed on both sides of the detection frame, and the pressure sensors are electrically connected to the servo motor.

[0009] Further, the dust detectors and the noise detectors are fixed at equal distances at the bottom of the detection frame, and each dust detector and noise detector is parallel to the first screw rod.

[0010] Further, several warning lights are fixed to the bottom end of the detection device main body close to the servo motor, and the positions of each warning light correspond to the positions of the dust detectors and the noise detectors.

[0011] Further, the warning lights are electrically connected to the data transceiver, and the data transceiver is electrically connected to the control terminal of the staff.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. In the present utility model, by symmetrically arranging the detection device main bodies at the top of the workshop, then arranging the first screw rod, the second screw rod and the third screw rod between the two detection device main bodies, and then threadedly connecting the detection frame to the first screw rod, when the servo motor drives the first screw rod to rotate, the detection frame moves on the first screw rod. At the same time, dust detectors and noise detectors are arranged at the bottom end of the detection frame. After the dust detectors and the noise detectors collect information of the workshop, they are transmitted to the terminal of the staff through the data transceiver. At the same time, warning lights are arranged at the bottom end of one side of the detection device main body for alarming, solving the problems that the traditional dust and noise detection devices are usually carried out separately, the operation is cumbersome, the efficiency is low, and it is difficult to realize the comprehensive and real-time monitoring of the workshop environment.

[0014] 2. In the present utility model, first belt pulleys are respectively fixed on the same ends of the first screw rod and the second screw rod. The two first belt pulleys are connected by a first transmission belt. At the same time, a second belt pulley is fixed on the other end of the second screw rod and the same end of the third screw rod. At the same time, a second transmission belt is sleeved on the two second belt pulleys, so that the two second belt pulleys are connected by the second transmission belt. When the servo motor drives the first screw rod to rotate, the second screw rod and the third screw rod rotate simultaneously, making the movement of the detection frame more convenient and also making the detection frame more stable during movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 is a schematic three-dimensional structure diagram according to an embodiment of the present application;

[0017] Figure 2 is Figure 1 the schematic three-dimensional structure diagram in the shown embodiment;

[0018] Figure 3 is Figure 1 the schematic three-dimensional structure diagram of the detection structure in the shown embodiment.

[0019] The meanings of the reference numerals in the drawings: 1. Main body of the detection device; 2. First screw rod; 3. Second screw rod; 4. Third screw rod; 5. Servo motor; 6. Detection frame; 7. Dust detector; 8. Noise detector; 9. Data transceiver; 10. Pressure sensor; 11. Alarm lamp; 12. First belt pulley; 13. First transmission belt; 14. Second belt pulley; 15. Second transmission belt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] In order to make the application purpose, features, and advantages of the present application more obvious and understandable, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the following described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.

[0021] Refer to Figure 1 , Figure 2 and Figure 3A workshop dust and noise detection integrated device comprises a detection device body 1, which is symmetrically arranged above the workshop, and a first screw 2, a second screw 3 and a third screw 4 are equidistantly connected to each other by rotation between the two detection device bodies 1, and a detection frame 6 is threadedly sleeved on the first screw 2, the second screw 3 and the third screw 4, and a data transceiver 9 is fixed on the top of the detection frame 6, and a plurality of dust detectors 7 and noise detectors 8 are symmetrically fixed on the bottom of the detection frame 6, and each dust detector 7 and noise detector 8 are electrically connected to the data transceiver 9, and a servo motor 5 is fixed on one end of the detection device body 1 away from the detection frame 6, and the output end of the servo motor 5 is fixedly connected to the first screw 2, so that the dust detector 7 and the noise detector 8 can detect the noise and dust concentration at different positions in the workshop.

[0022] Specifically, a first pulley 12 is fixed to the end of the first screw 2 away from the servo motor 5, another first pulley 12 is fixed to the end of the second screw 3 away from the servo motor 5, a first transmission belt 13 is sleeved on the two first pulleys 12, and the two first pulleys 12 are connected by the first transmission belt 13, a second pulley 14 is fixed to the end of the second screw 3 away from the first pulley 12, another second pulley 14 is fixed to the end of the third screw 4 close to the second pulley 14, a second transmission belt 15 is sleeved on the two second pulleys 14, and the two second pulleys 14 are connected by the second transmission belt 15, so that the movement of the detection frame 6 is more convenient and stable, and pressure sensors 10 are symmetrically fixed on both sides of the detection frame 6, and the pressure sensor 10 is electrically connected to the servo motor 5, so that the pressure sensor 10 controls the rotation direction of the servo motor 5, and the dust detector 7 and the noise detector 8 are equidistantly fixed to the bottom end of the detection frame 6, and each dust detector 7 and the noise detector 8 are parallel to the first screw 2, so that the dust detector 7 and the noise detector 8 can detect the inside of the workshop more evenly.

[0023] As an optimization solution, Figure 1 , Figure 2 and Figure 3 As shown, a plurality of alarm lights 11 are fixed to the bottom of the detection device body 1 near the servo motor 5, and the position of each alarm light 11 corresponds to the position of the dust detector 7 and the noise detector 8, so that the staff can easily find the corresponding position according to the alarm of the alarm light 11.

[0024] Specifically, the alarm light 11 is electrically connected to the data transceiver 9, and the data transceiver 9 is electrically connected to the control terminal of the staff, so that the staff can more conveniently detect the noise and dust concentration inside the workshop.

[0025] Working principle: When working inside the workshop, the servo motor 5 is started, causing the servo motor 5 to drive the first screw 2 to rotate. At the same time, the first screw 2 drives the first pulley 12 to rotate. The two first pulleys 12 are connected by a first transmission belt 13, so that one first pulley 12 drives the other first pulley 12 to rotate. When the other first pulley 12 rotates, it drives the second screw 3 to rotate simultaneously. At the same time, the second screw 3 drives the second pulley 14 to rotate. The two second pulleys 14 are connected by a second transmission belt 15, so that one second pulley 14 drives the other second pulley 14 to rotate. When the other second pulley 14 rotates, it drives the third screw 4 to rotate simultaneously, causing the first screw 2, the second screw 3 and the third screw 4 to rotate simultaneously, and causing the detection frame 6 to move on the first screw 2, the second screw 3 and the third screw 4. When the detection frame 6 moves, the dust detector 7 and the noise detector 8 simultaneously detect the dust concentration and noise at different positions in the workshop. The data detected simultaneously is transmitted to the control terminal of the staff through the data transceiver 9. When the dust concentration approaches the threshold value, the data transceiver 9 controls the alarm lamp 11 to give an alarm. At the same time, the data transceiver 9 gives an alarm to the control terminal of the staff. When the detection frame 6 moves to one side of the detection device main body 1, the pressure sensor 10 is touched on one side of the detection device main body 1, causing the pressure sensor 10 to control the servo motor 5 to rotate in the reverse direction, causing the detection frame 6 to move in the reverse direction.

[0026] For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present application is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the same essential elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claimed claim.

[0027] As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A workshop dust and noise detection integrated device, comprising a detection device body (1), wherein the detection device body (1) is symmetrically arranged above the workshop, and is characterized in that: A first screw (2), a second screw (3) and a third screw (4) are equidistantly connected to each other in rotation between the two detection device bodies (1); a detection frame (6) is threadedly sleeved on the first screw (2), the second screw (3) and the third screw (4); a data transceiver (9) is fixed to the top of the detection frame (6); a plurality of dust detectors (7) and noise detectors (8) are symmetrically fixed to the bottom of the detection frame (6); each of the dust detectors (7) and the noise detector (8) is electrically connected to the data transceiver (9); a servo motor (5) is fixed to one end of the detection device body (1) away from the detection frame (6); and an output end of the servo motor (5) is fixedly connected to the first screw (2).

2. The integrated workshop dust and noise detection device according to claim 1, characterized in that: A first pulley (12) is fixed to one end of the first screw rod (2) away from the servo motor (5), another first pulley (12) is fixed to one end of the second screw rod (3) away from the servo motor (5), a first transmission belt (13) is sleeved on the two first pulleys (12), and the two first pulleys (12) are connected in transmission via the first transmission belt (13), a second pulley (14) is fixed to one end of the second screw rod (3) away from the first pulley (12), another second pulley (14) is fixed to one end of the third screw rod (4) close to the second pulley (14), a second transmission belt (15) is sleeved on the two second pulleys (14), and the two second pulleys (14) are connected in transmission via the second transmission belt (15).

3. The integrated workshop dust and noise detection device according to claim 1 is characterized in that: Pressure sensors (10) are symmetrically fixed on both sides of the detection frame (6), and the pressure sensors (10) are electrically connected to the servo motor (5).

4. The integrated workshop dust and noise detection device according to claim 1, characterized in that: The dust detector (7) and the noise detector (8) are fixed at an equal distance to the bottom end of the detection frame (6), and each of the dust detector (7) and the noise detector (8) is parallel to the first screw (2).

5. The integrated workshop dust and noise detection device according to claim 1 is characterized in that: A plurality of warning lights (11) are fixed to the bottom of the detection device body (1) near the servo motor (5), and the position of each of the warning lights (11) corresponds to the position of the dust detector (7) and the noise detector (8).

6. The integrated workshop dust and noise detection device according to claim 5, characterized in that: The warning light (11) is electrically connected to the data transceiver (9), and the data transceiver (9) is electrically connected to a control terminal of a staff member.