Vehicle heat damage and heat radiation test tool
By designing vehicle thermal radiation testing tooling, using components such as sector-shaped test combination boxes, heat source irradiation boxes and translucent laminated glass, the problems of low testing efficiency and long detection time in the existing technology are solved, and efficient thermal radiation testing and rapid detection are achieved.
Patent Information
- Application Number
- CN202421523462.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The current vehicles have low thermal radiation testing efficiency, long detection time, and need to repeatedly adjust the position of the radiation source, which is inconvenient for the testing process.
A vehicle thermal radiation testing tooling is designed, including four sector-shaped test combination boxes, heat source irradiation box, light-emitting resistor ring and light-transmitting laminated glass. Through the mutual cooperation of these components, uniform irradiation and rapid detection of heat sources are achieved.
The efficiency of thermal radiation testing of vehicle interior panels is improved, the time of manual detection is reduced, and the use of wireless infrared thermometers and formaldehyde detectors is achieved, rapid detection and data transmission are achieved.
Smart Images

Figure CN222913538U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicle testing, and particularly relates to a vehicle heat damage and heat radiation testing tooling. Background Technique
[0002] Vehicle heat radiation testing is a method for testing the radiation energy release and conduction ability inside a vehicle in a high-temperature environment. It is mainly used to evaluate and compare the performance and durability of different vehicles under high-temperature conditions. Heat radiation testing can help design and manufacture vehicle interior materials for high-temperature applications to ensure that they can withstand and adapt to the required radiation energy during use. In heat radiation testing, a high-temperature environment simulator or radiation source is usually used to generate high-temperature conditions. These radiation sources usually have the characteristic of high radiation energy and can simulate the emission of radiation energy in a real high-temperature environment. The following problems exist in the prior art:
[0003] Because the existing vehicle heat radiation testing can only irradiate the closed interior of the vehicle through a radiation source, and then rely on manual use of an infrared thermometer and a formaldehyde detector to detect the heat radiation value and formaldehyde generated inside the vehicle respectively. The detection time is too long, the test efficiency is too low, and when it is necessary to conduct heat damage and heat radiation testing on the interiors of different vehicles, the position of the radiation source needs to be adjusted repeatedly, and the overall test process is relatively inconvenient. Content of the Utility Model
[0004] The utility model provides a vehicle heat damage and heat radiation testing tooling to solve the problems raised in the above background technique.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A vehicle heat damage and heat radiation testing tooling includes a test platform. Four platform support legs are fixedly installed at the bottom of the test platform in a rectangular array. Four sector test combination boxes are fixedly installed at the top of the test platform in an annular array. A heat radiation source mechanism is arranged at the center of the top of the test platform. Hinges are fixedly installed on one side of the top of each of the four sector test combination boxes close to the center of the test platform. On the other side of the bottom of two hinges on the top of each of the four sector test combination boxes, sector movable covers are fixedly installed. Sealing rings I are fixedly installed on the side of each of the four sector movable covers in a circle. The four sector movable covers are respectively clamped with the tops of the sector test combination boxes. Fixing blocks are fixedly installed on the top of each of the four sector movable covers. Limiting placement plates are fixedly installed on the upper sides of both inner walls of each of the four sector test combination boxes. Vehicle interior panel positioning mechanisms are arranged at the bottoms of the inner walls of each of the four sector test combination boxes.
[0007] A further improvement of the technical solution of the present utility model lies in that: the vehicle interior panel positioning mechanism includes a U-shaped clamping plate, the U-shaped clamping plate is fixedly installed at the bottom of the fan-shaped test combination box, one side of the U-shaped clamping plate perpendicular to the heat radiation source mechanism is threadedly installed with a threaded rod, one end of the threaded rod away from the perpendicular of the U-shaped clamping plate is fixedly installed with a knob, the other end of the threaded rod threadedly penetrates to the other side of the U-shaped clamping plate perpendicular to the heat radiation source mechanism and is movably installed with a pressing plate, and two sliding rods are fixedly installed on the side of the pressing plate away from the heat radiation source mechanism, and the other ends of the two sliding rods both penetrate to the side of the U-shaped clamping plate perpendicular to the heat radiation source mechanism and are fixedly installed with limiting discs.
[0008] A further improvement of the technical solution of the present utility model lies in that: an irradiation hole penetrating through to the inner cavity is opened on one side of the fan-shaped test combination box close to the heat radiation source mechanism, a motor cabin is opened above the inner wall of one side of the fan-shaped test combination box close to the heat radiation source mechanism, a motor is fixedly installed in the inner cavity of the motor cabin, the output shaft of the motor penetrates to the inner cavity of the irradiation hole and is fixedly installed with a light-transmitting laminated glass, sealing rings II are fixedly installed on four sides of the light-transmitting laminated glass, and the light-transmitting laminated glass is clamped with the inner ring of the irradiation hole.
[0009] A further improvement of the technical solution of the present utility model lies in that: the heat radiation source mechanism includes four support rods, the tops of the four support rods are fixedly installed with a heat source irradiation box, a plurality of light-emitting resistance coils are arranged in the inner cavity of the heat source irradiation box, the light-emitting resistance coils are powered by an external power supply, a rotary motor is fixedly installed at the center of the bottom of the heat source irradiation box, the output shaft of the rotary motor is fixedly installed with a turntable, a vertical plate is fixedly installed on the outer wall of the turntable, a wireless infrared thermometer is fixedly installed above one side of the vertical plate away from the turntable, a wireless formaldehyde detector is fixedly installed below one side of the vertical plate away from the turntable, and both the wireless infrared thermometer and the wireless formaldehyde detector transmit the collected data through the built-in wireless signal transmission module.
[0010] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:
[0011] 1. The present utility model provides a vehicle heat damage heat radiation test tooling. Through the mutual cooperation among the four fan-shaped test combination boxes, the heat source irradiation box, the light-emitting resistance coils, and the light-transmitting laminated glass, the radiation source of the light-emitting resistance coils in the heat source irradiation box can pass through the four light-transmitting laminated glasses to uniformly irradiate the interior panels in the four fan-shaped test combination boxes, thereby improving the test efficiency of the vehicle interior panel heat damage heat radiation.
[0012] 2. The present utility model provides a vehicle heat damage heat radiation test tooling. Through the mutual cooperation among a rotating motor, a turntable, a vertical plate, a wireless infrared thermometer, and a wireless formaldehyde detector, the wireless infrared thermometer and the wireless formaldehyde detector can quickly detect the heat radiation amount of the interior trim panel in four sector-shaped test combination boxes and the formaldehyde content generated in the inner cavity, saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is the overall schematic diagram of the structure of the present utility model;
[0014] Figure 2 is the internal schematic diagram of the sector-shaped test combination box of the structure of the present utility model;
[0015] Figure 3 is the schematic diagram of the vehicle interior trim panel positioning mechanism of the structure of the present utility model;
[0016] Figure 4 is the schematic diagram of the flipping of the transparent laminated glass of the structure of the present utility model;
[0017] Figure 5 is the schematic diagram of the heat radiation source mechanism of the structure of the present utility model.
[0018] In the figure: 1. Test platform; 2. Platform support leg; 3. Sector-shaped test combination box; 31. Hinge; 32. Sector-shaped movable cover; 321. Seal ring I; 322. Fixed block; 33. Vehicle interior trim panel positioning mechanism; 331. U-shaped clamping plate; 332. Threaded rod; 333. Knob; 334. Pressing plate; 335. Slide bar; 336. Limit disc; 34. Limit placement plate; 35. Motor compartment; 351. Motor; 36. Irradiation door opening; 37. Transparent laminated glass; 371. Seal ring II; 4. Heat radiation source mechanism; 41. Support rod; 42. Heat source irradiation box; 43. Glowing resistance coil; 44. Rotating motor; 45. Turntable; 46. Vertical plate; 47. Wireless infrared thermometer; 48. Wireless formaldehyde detector. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to make the technical means, creative features, achieved purposes, and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] As Figure 1 、 Figure 2As shown, the utility model provides a vehicle heat damage heat radiation test tool, including a test platform 1, four platform support legs 2 are fixedly installed in a rectangular array at the bottom of the test platform 1, four fan-shaped test combination boxes 3 are fixedly installed in a circular array at the top of the test platform 1, a heat radiation source mechanism 4 is arranged at the center of the top of the test platform 1, hinges 31 are fixedly installed on one side of the top of the four fan-shaped test combination boxes 3 close to the center of the test platform 1, fan-shaped movable covers 32 are fixedly installed on the other side of the bottom of the two hinges 31 at the top of the four fan-shaped test combination boxes 3, sealing rings 321 are fixedly installed on the side of the four fan-shaped movable covers 32, the four fan-shaped movable covers 32 are respectively clamped with the top of the fan-shaped test combination boxes 3, the tops of the four fan-shaped movable covers 32 are fixedly installed with fixed blocks 322, limited placement plates 34 are fixedly installed on the upper sides of the inner walls of the four fan-shaped test combination boxes 3, and vehicle interior panel positioning mechanisms 33 are arranged at the bottom of the inner walls of the four fan-shaped test combination boxes 3;
[0021] When it is necessary to detect the heat radiation of heat damage from the interiors of different vehicles, the four fan-shaped movable covers 32 on the tops of the four fan-shaped test combination boxes 3 are flipped open by hinges 31 and fixed blocks 322 respectively, and then a part of the interior panels on the four different vehicles is fixed by the vehicle interior panel positioning mechanism 33. After fixation, the fan-shaped movable covers 32 can be rotated and merged to stop when they are against the limit placement plate 34 on the side of the inner wall of the fan-shaped test combination box 3, and the sealing ring 321 on the outer wall of the hinge 31 is used to improve the sealing after merging.
[0022] like Figure 3 As shown, the vehicle interior trim panel positioning mechanism 33 includes a U-shaped clamping plate 331, which is fixedly installed on the bottom of the fan-shaped test combination box 3, and a threaded rod 332 is threadedly installed on one side of the U-shaped clamping plate 331 away from the heat radiation source mechanism 4, and a knob 333 is fixedly installed on one end of the threaded rod 332 away from the vertical part of the U-shaped clamping plate 331, and the other end of the threaded rod 332 is threadedly penetrated to the other side of the vertical part of the U-shaped clamping plate 331 away from the heat radiation source mechanism 4 and a pressing plate 334 is movably installed, and two sliding rods 335 are fixedly installed on one side of the pressing plate 334 away from the heat radiation source mechanism 4, and the other ends of the two sliding rods 335 are penetrated to the side of the vertical part of the U-shaped clamping plate 331 away from the heat radiation source mechanism 4 and a limiting disk 336 is fixedly installed;
[0023] After the interior panel is clamped on the U-shaped clamp 331, the knob 333 is rotated to drive the threaded rod 332 to rotate and move toward the interior panel clamped in the U-shaped clamp 331, so that the pressure plate 334 movably connected to one end of the threaded rod 332 uses two sliding rods 335 to slide stably with the U-shaped clamp 331 at right angles to the interior panel until the interior panel is squeezed and fixed so that it remains in a vertical state and can evenly receive the irradiation of the heat radiation source.
[0024] As Figure 4 、 Figure 5 shown, on one side of the sector test combination box 3 close to the heat radiation source mechanism 4, an irradiation door opening 36 penetrating through to the inner cavity is provided. Above the inner wall of one side of the sector test combination box 3 close to the heat radiation source mechanism 4, a motor cabin 35 is provided. Inside the inner cavity of the motor cabin 35, a motor 351 is fixedly installed. The output shaft of the motor 351 penetrates through to the inner cavity of the irradiation door opening 36 and is fixedly installed with a light-transmitting laminated glass 37. The four light-transmitting laminated glasses 37 have the same structure and are used to simulate automotive glass. Sealing rings II 371 are fixedly installed on the four side surfaces of the light-transmitting laminated glass 37. The light-transmitting laminated glass 37 is snap-fitted with the inner ring of the irradiation door opening 36. The heat radiation source mechanism 4 includes four support rods 41. At the top ends of the four support rods 41, a heat source irradiation box 42 is fixedly installed. Inside the inner cavity of the heat source irradiation box 42, a number of light-emitting resistance coils 43 are provided. The light-emitting resistance coils 43 are powered by an external power supply. At the center of the bottom of the heat source irradiation box 42, a rotary motor 44 is fixedly installed. The rotary motor 44 is powered by an external power supply through a wire. The output shaft of the rotary motor 44 is fixedly installed with a turntable 45. On the outer wall of the turntable 45, a vertical plate 46 is fixedly installed. Above one side of the vertical plate 46 away from the turntable 45, a wireless infrared thermometer 47 is fixedly installed. Below one side of the vertical plate 46 away from the turntable 45, a wireless formaldehyde detector 48 is fixedly installed. Both the wireless infrared thermometer 47 and the wireless formaldehyde detector 48 transmit the collected data through the built-in wireless signal transmission module;
[0025] Use a wire to pass through the top of the test platform 1 and connect to the heat source irradiation box 42 to supply power to and start the light-emitting resistance coils 43 inside it, making it emit light and heat, generating heat radiation, and using the light-transmitting laminated glasses 37 in the irradiation door openings 36 around the heat source irradiation box 42 to evenly irradiate the heat radiation on the inner cavities of the four sector test combination boxes 3, irradiating the erected interior trim panels, and synchronously increasing the temperature in the four sector test combination boxes 3. When detection is required, the motors 351 in the motor cabins 35 included in the four sector test combination boxes 3 can be respectively started, thereby driving the sealing rings II 371 to flip towards the inner cavity of the sector test combination box 3, exposing its interior through the irradiation door opening 36. Then, set a rotation amount of 90 degrees for the rotary motor 44 at the bottom of the heat source irradiation box 42, so that the wireless infrared thermometer 47 and the wireless formaldehyde detector 48 on the outer wall of the vertical plate 46 on one side of the turntable 45 detect the temperature on the interior trim panel in the inner cavity of the sector test combination box 3 and the formaldehyde content in the inner cavity of the sector test combination box 3. The detection results are then sent to the tester for observation through its built-in wireless transmission module, so that the heat damage heat radiation test can be quickly carried out on different interior trim panels in different sector test combination boxes 3. After the detection is completed, reverse the output shaft of the motor 351 by 90 degrees to reset the light-transmitting laminated glass 37 to seal the irradiation door opening 36, and the sealing ring II 371 can also improve the sealing performance.
[0026] The working principle of the vehicle heat damage and heat radiation test tooling will be specifically described below.
[0027] As Figures 1-5 shown, when it is necessary to detect the heat damage and heat radiation of different vehicle interiors, the four sector-shaped movable covers 32 on the top of the four sector-shaped test combination boxes 3 are respectively flipped and opened by using hinges 31 and fixed blocks 322. Then, a part of the interior trim panels of four different vehicles are respectively clamped onto the U-shaped clamping plates 331 in the inner cavities of the four sector-shaped test combination boxes 3. Then, the knob 333 is rotated to drive the threaded rod 332 to rotate and move towards the interior trim panel clamped in the U-shaped clamping plate 331, so that the pressing plate 334 movably connected to one end of the threaded rod 332 moves towards the interior trim panel stably along the vertical direction of the U-shaped clamping plate 331 by means of two sliding rods 335 until the interior trim panel is squeezed and fixed to keep it in a vertical state. Then, the sector-shaped movable cover 32 can be rotated and combined until it abuts against the limit placement plate 34 on the inner wall side of the sector-shaped test combination box 3 and stops. The sealing performance after combination is improved by using the sealing ring one 321 around the outer wall of the hinge 31. Then, the luminous resistance coil 43 in the heat source irradiation box 42 can be powered on and started by using a wire, so that it emits light and heat to generate heat radiation, and the heat radiation is evenly irradiated on the inner cavities of the four sector-shaped test combination boxes 3 through the light-transmitting laminated glass 37 in the irradiation door openings 36 around the heat source irradiation box 42, irradiating the erected interior trim panels, and synchronously increasing the temperature in the four sector-shaped test combination boxes 3. When detection is required, the motors 351 in the engine compartments 35 included in the four sector-shaped test combination boxes 3 can be respectively started, so as to drive the sealing ring two 371 to flip towards the inner cavity of the sector-shaped test combination box 3, so that its interior is exposed by using the irradiation door opening 36. Then, the rotation amount of 90 degrees is set for the rotary motor 44 at the bottom of the heat source irradiation box 42, so that the wireless infrared thermometer 47 and the wireless formaldehyde detector 48 on the outer wall of the vertical plate 46 on one side of the turntable 45 detect the temperature on the interior trim panel in the inner cavity of the sector-shaped test combination box 3 and the formaldehyde content in the inner cavity of the sector-shaped test combination box 3. The detection results are then sent to the tester for observation by using the built-in wireless transmission module, so that the heat damage and heat radiation tests can be quickly carried out on different interior trim panels in different sector-shaped test combination boxes 3. After the detection, the output shaft of the motor 351 is reversed by 90 degrees, so that the light-transmitting laminated glass 37 is reset to seal the irradiation door opening 36, and the sealing performance can also be improved by using the sealing ring two 371.
[0028] The above has generally described the present invention in detail. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, the modifications or improvements made without departing from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A vehicle heat damage thermal radiation test tool, comprising a test platform (1), characterized in that: The bottom rectangular array of the test platform (1) is fixedly mounted with four platform support legs (2); the top circular array of the test platform (1) is fixedly mounted with four fan-shaped test combination boxes (3); a heat radiation source mechanism (4) is arranged at the center of the top circle of the test platform (1); hinges (31) are fixedly mounted on one side of the top of the four fan-shaped test combination boxes (3) close to the center of the circle of the test platform (1); and fan-shaped movable hinges (31) are fixedly mounted on the other side of the bottom of the two hinges (31) at the top of the four fan-shaped test combination boxes (3). The four fan-shaped movable covers (32) are fixedly mounted with a sealing ring (321) on the side of each of the four fan-shaped movable covers (32), the four fan-shaped movable covers (32) are respectively clamped with the top of the fan-shaped test combination box (3), the top of each of the four fan-shaped movable covers (32) is fixedly mounted with a fixing block (322), the upper sides of the inner walls of the four fan-shaped test combination boxes (3) are fixedly mounted with a limited placement plate (34), and the bottom of the inner walls of the four fan-shaped test combination boxes (3) are provided with a vehicle interior panel positioning mechanism (33).
2. A vehicle heat damage thermal radiation test tool according to claim 1, characterized in that: The vehicle interior panel positioning mechanism (33) comprises a U-shaped clamping plate (331), the U-shaped clamping plate (331) is fixedly installed on the bottom of the fan-shaped test combination box (3), a threaded rod (332) is threadedly installed on one side of the U-shaped clamping plate (331) away from the heat radiation source mechanism (4), one end of the threaded rod (332) away from the U-shaped clamping plate (331) is fixedly installed with a knob (333), the other end of the threaded rod (332) is threadedly penetrated to the other side of the U-shaped clamping plate (331) away from the heat radiation source mechanism (4) and is movably installed with a pressure plate (334), two sliding rods (335) are fixedly installed on one side of the pressure plate (334) away from the heat radiation source mechanism (4), and the other ends of the two sliding rods (335) are penetrated to the side of the U-shaped clamping plate (331) away from the heat radiation source mechanism (4) and are fixedly installed with a limit plate (336).
3. The vehicle heat damage thermal radiation test tool according to claim 1, characterized in that: The fan-shaped test combination box (3) is provided with an irradiation door opening (36) penetrating to the inner cavity on one side close to the heat radiation source mechanism (4); a motor compartment (35) is provided on the upper part of the inner part of an outer wall of the fan-shaped test combination box (3) close to the heat radiation source mechanism (4); a motor (351) is fixedly installed in the inner cavity of the motor compartment (35); an output shaft of the motor (351) penetrates into the inner cavity of the irradiation door opening (36) and is fixedly installed with a light-transmitting laminated glass (37); sealing rings (371) are fixedly installed on the four sides of the light-transmitting laminated glass (37); the light-transmitting laminated glass (37) is clamped with the inner ring of the irradiation door opening (36).
4. The vehicle heat damage thermal radiation test tool according to claim 1, characterized in that: The heat radiation source mechanism (4) comprises four support rods (41), the top ends of the four support rods (41) are fixedly mounted with a heat source irradiation box (42), the inner cavity of the heat source irradiation box (42) is provided with a plurality of light-emitting resistor coils (43), the light-emitting resistor coils (43) are powered by an external power supply, a rotating motor (44) is fixedly mounted at the center of the bottom circle of the heat source irradiation box (42), a rotating disk (45) is fixedly mounted on the output shaft of the rotating motor (44), a vertical plate (46) is fixedly mounted on the outer wall of the rotating disk (45), a wireless infrared thermometer (47) is fixedly mounted on the upper side of the vertical plate (46) away from the rotating disk (45), and a wireless formaldehyde detector (48) is fixedly mounted on the lower side of the vertical plate (46) away from the rotating disk (45), and the wireless infrared thermometer (47) and the wireless formaldehyde detector (48) both transmit and send collected data via a built-in wireless signal transmission module.