Connecting copper bar structure of large-current testing device

By designing fixed components, fixed codes and connecting components in a high-current test device, the problem of loosening of the copper bar structure during long-term use is solved, and more stable copper bar installation and more accurate experimental results are achieved.

CN222913717UActive Publication Date: 2025-05-27CHINA YANGTZE POWER
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Patent Information

Application Number
CN202421600801.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-05-27
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

The existing copper strip structure is prone to loosening during long-term use, resulting in poor use and affecting the accuracy of experimental results.

Method used

A connecting copper bar structure for a high current test device is designed. The copper bar set is firmly installed on the test box through a fixed member. The fixed code and connecting member are used to keep the copper bar set in a standard arrangement and are stably connected to the battery cell to avoid loosening.

Benefits of technology

The stable installation of copper radiator sets is achieved, and loosening is avoided, thus ensuring the accuracy of experimental results and reducing maintenance difficulty.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heavy current testing, in particular to a connecting copper bar structure of a heavy current testing device, which comprises a support, a testing box, a battery cell and a copper bar assembly, the testing box is arranged above the support, the battery cell is arranged inside the testing box, and the copper bar assembly comprises a fixing component, a copper bar set, a fixing code and a connecting component. The copper bar set is connected with the test box through the fixing component, the fixing component supports the copper bar set, the fixing code is fixedly connected with the copper bar set and located on the outer side of the copper bar set, the connecting component is installed on the copper bar set, and the connecting component is connected with the battery cell and the copper bar set, so that the more stable installation of the copper bar set is achieved, and the loosening condition in the use process is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-current testing, in particular to a connecting copper bar structure of a high-current testing device. Background Art

[0002] When most testing institutions conduct the radiated emission test of universal circuit breakers, it does not fully meet the standard requirements. Since the test sample should be placed on a turntable and obtain low-voltage high-current power supply from a power supply device through a thick and soft connecting wire, and the turntable needs to rotate 360°, the thick and soft wiring will inevitably get entangled, thus easily causing a short circuit. This necessarily brings the problem of how to place the large-sized power supply device when the test sample rotates.

[0003] In the existing patent technology CN103487751A, a low-voltage high-current rotating test device is described. The device includes an anechoic chamber, a turntable is arranged in the anechoic chamber, an insulating test table is arranged on the turntable, the test sample to be tested is arranged on the insulating test table, a turntable center hole is arranged in the center of the turntable, a copper bar is arranged in the turntable center hole, one end of the copper bar is connected to the power supply end of the power supply device, and the other end is connected to the test sample through a soft connecting wire. The power supply device is arranged in a shielding chamber. The present invention places the low-voltage high-current power supply device underground the turntable and connects it to the test sample through the controllable lifting of the copper bar in the hollow shaft area of the turntable. The turntable rotates ±180°, which fully meets the essential requirements of the radiated emission test for examining the maximum radiated interference surface of the test sample. At the same time, the overall cost of the customized center hollow shaft turntable and the copper bar is much lower than that of the double-layer turntable, having great advantages in manufacturing cost, and the maintenance of the power supply device is also extremely convenient.

[0004] However, during the long-term use of the existing copper bar structure, the copper bar will become loose, resulting in a deterioration of the use effect of the copper bar, and further affecting the accuracy of the experimental results. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a connecting copper bar structure of a high-current testing device, which solves the problem that during the long-term use of the existing copper bar structure, the copper bar will become loose, resulting in a deterioration of the use effect of the copper bar, and further affecting the accuracy of the experimental results.

[0006] To achieve the above object, the present utility model provides a connection copper bar structure for a large current test device, including a bracket, a test box and an electric core. The test box is installed above the bracket, and the electric core is installed inside the test box. It further includes a copper bar assembly, and the copper bar assembly includes a fixing member, a copper bar set, a fixing code and a connecting member. The copper bar set is connected to the test box through the fixing member, and the fixing member supports the copper bar set. The fixing code is fixedly connected to the copper bar set and is located outside the copper bar set. The connecting member is installed on the copper bar set, and the connecting member connects the electric core and the copper bar set.

[0007] Among them, the fixing member includes a fixing base, a lower fixing block, an upper fixing block and a reinforcing element. The fixing base is fixedly connected to the test box and is located on the side of the test box away from the bracket. The lower fixing block is fixedly connected to the fixing base and is located on the side of the fixing base away from the test box and is connected to the copper bar set. The upper fixing block is fixedly connected to the lower fixing block and is located on the side of the lower fixing block close to the copper bar set and is connected to the copper bar set. The reinforcing element is installed at the butt joint of the copper bar set.

[0008] Among them, the reinforcing element includes a first fixing block and a second fixing block. The first fixing block is fixedly connected to the copper bar set, and the second fixing block is fixedly connected to the first fixing block and is located on the side of the first fixing block close to the copper bar set. The first fixing block and the second fixing block are in contact with the copper bar set.

[0009] Among them, the connecting member includes a load-bearing bracket and a connecting copper bar. The load-bearing bracket is fixedly connected to the test box and is located at one end of the test box close to the electric core and is connected to the electric core. The connecting copper bar is fixedly connected to the load-bearing bracket and is located on the side of the load-bearing bracket close to the test box and is connected to the copper bar set.

[0010] Among them, the copper bar assembly further includes a support base, a support frame and a support block. The support block is fixedly connected to the copper bar set and is located at the lower end of the copper bar set. The support frame is fixedly connected to the support block and is located at one end of the support block away from the copper bar set. The support base is fixedly connected to the support frame and is located at one end of the support frame away from the support block.

[0011] The connection copper bar structure of a large current test device of the present utility model firmly installs the copper bar set on the test box through a fixing member. The fixing code has a wooden partition for separating the copper bar set. The fixing code is installed on the copper bar set through bolts. The copper bar set is kept in a standard arrangement through the fixing code, thereby ensuring the use effect of the copper bar set. The connecting member is installed on the test box, and the copper bar set is connected to the battery cell through the connecting member. Through this solution, the copper bar set is installed more stably, avoiding loosening during use. Brief Description of the Drawings

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.

[0013] Figure 1 It is a schematic diagram of the overall structure of the connection copper bar structure of a large current test device according to the first embodiment of the present utility model.

[0014] Figure 2 It is of the first embodiment of the present utility model Figure 1 The enlarged view of part A.

[0015] Figure 3 It is of the first embodiment of the present utility model Figure 1 The enlarged view of part B.

[0016] Figure 4 It is a schematic diagram of the structure of the fixing code according to the first embodiment of the present utility model.

[0017] Figure 5 It is a schematic diagram of the overall structure of the connection copper bar structure of a large current test device according to the second embodiment of the present utility model.

[0018] Figure 6 It is of the second embodiment of the present utility model Figure 5 The enlarged view of part C.

[0019] In the figure: 100 - bracket, 101 - test box, 102 - battery cell, 103 - copper bar set, 104 - fixing code, 105 - fixing base, 106 - lower fixing block, 107 - upper fixing block, 108 - first fixing block, 109 - second fixing block, 110 - load-bearing bracket, 112 - connecting copper bar, 213 - support base, 214 - support frame, 215 - support block. Detailed Embodiment

[0020] The following will describe in detail the embodiments of the present utility model. The examples of the embodiments are shown in the drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as a limitation to the present utility model.

[0021] The first embodiment of the present application is as follows:

[0022] Please refer to Figures 1 to 4 , Figure 1 which is a schematic diagram of the overall structure of the connection copper bar structure of a large current test device according to the first embodiment of the present utility model, Figure 2 and is the Figure 1 enlarged view of part A in Figure 3 and is the Figure 1 enlarged view of part B in Figure 4 and is the schematic diagram of the structure of the fixed code according to the first embodiment of the present utility model.

[0023] The present utility model provides a connection copper bar structure for a large current test device, which includes a bracket 100, a test box 101, a battery cell 102, and a copper bar assembly. The copper bar assembly includes a fixing member, a copper bar set 103, a fixed code 104, and a connecting member.

[0024] The fixing member includes a fixed base 105, a lower fixing block 106, an upper fixing block 107, and a reinforcement element. The reinforcement element includes a first fixing block 108 and a second fixing block 109. The connecting member includes a load-bearing bracket 110 and a connecting copper bar 112. By this solution, the problem that in the long-term use process of the existing copper bar structure, the copper bar will become loose, resulting in a poor use effect of the copper bar and further affecting the accuracy of the experimental results is solved, and the copper bar can also be supported to prevent the copper bar from falling.

[0025] For this specific embodiment, the test box 101 is installed above the bracket 100, and the battery cell 102 is installed inside the test box 101. The test box 101 is installed above the bracket 100 through bolts, and the battery cell 102 is installed inside the test box 101. The battery cell 102 is fixed by the test box 101. By this solution, a more stable installation of the copper bar set is realized, and the situation of loosening during use is avoided.

[0026] Among them, the copper busbar set 103 is connected to the test box 101 through a fixing member. The fixing member supports the copper busbar set 103. The fixing code 104 is fixedly connected to the copper busbar set 103 and is located outside the copper busbar set 103. The connecting member is installed on the copper busbar set 103. The connecting member connects the battery cell 102 and the copper busbar set 103. The copper busbar set 103 uses copper-clad aluminum, making the electrical performance of its copper busbars close to that of 2A series aluminum alloys, and the surface contact performance is close to that of copper. The copper busbar set 103 is firmly installed on the test box 101 through the fixing member. The fixing code 104 has a wooden partition that separates the copper busbar set 103. During installation, a set of two fixing codes 104 are connected by bolts and clamped on the copper busbar set 103. The copper busbar set 103 is kept in a standard arrangement through the fixing code 104, thus ensuring the use effect of the copper busbar set 103. The connecting member is installed on the test box 101. The copper busbar set 103 is connected to the battery cell 102 through the connecting member. Through this solution, the copper busbar set is installed more stably, avoiding loosening during use.

[0027] See Figure 1 、 2 , the fixed base 105 is installed on the side of the test box 101 away from the bracket 100 through bolts. The lower fixing block 106 is fixedly connected to the fixed base 105, and the copper busbar set 103 is installed on the side of the lower fixing block 106 away from the fixed base 105. The upper fixing block 107 is connected to the lower fixing block 106 through bolts. The copper busbar set 103 is firmly installed on the fixed base 105 through the cooperation of the upper fixing block 107 and the lower fixing block 106. The reinforcing element is installed on the copper busbar set 103, and the copper busbar set 103 is connected more tightly through the reinforcing element.

[0028] See Figure 3 , the reinforcing element includes a first fixing block 108 and a second fixing block 109. The first fixing block 108 is installed on the copper busbar set 103. The second fixing block 109 is installed on the first fixing block 108 through bolts. The butt joint of the copper busbar set 103 is connected more tightly and stably through the cooperation of the first fixing block 108 and the second fixing block 109.

[0029] See Figure 1 、 2, the connecting member includes a load-bearing bracket 110 and a connecting copper bar 112. The load-bearing bracket 110 is fixedly connected to the test box 101, located at one end of the test box 101 close to the battery cell 102, and is connected to the battery cell 102; the connecting copper bar 112 is fixedly connected to the load-bearing bracket 110, located on one side of the load-bearing bracket 110 close to the test box 101, and is connected to the copper bar set 103. The load-bearing bracket 110 has a flexible connecting wire connected to the battery cell 102. The weight of the copper bar set 103 installed inside the test box 101 is supported by the load-bearing bracket 110. The connecting copper bar 112 is installed on the load-bearing bracket 110, and the other side of the connecting copper bar 112 is connected to the copper bar set 103, so that the battery cell 102 can be connected to the copper bar.

[0030] Using the connecting copper bar structure of the high-current test device in this embodiment, the copper bar set 103 is firmly installed on the fixed base 105 through the cooperation of the upper fixing block 107 and the lower fixing block 106. At the same time, the copper bar set 103 is regularly arranged through the fixing code 104, and the copper bar set 103 is connected to the battery cell 102 through the cooperation of the support bracket 100 and the connecting copper bar 112. The copper bar set 103 is more stably installed on the test box 101 through the first fixing block 108 and the second fixing block 109, thus realizing a more stable installation of the copper bar set and avoiding loosening during use.

[0031] The second embodiment of this application is:

[0032] Based on the first embodiment, please refer to Figures 5 to 6 , Figure 5 is the overall structure schematic diagram of the connecting copper bar structure of the high-current test device in the second embodiment of the present utility model, Figure 6 is the Figure 5 enlarged view at C in the second embodiment of the present utility model.

[0033] The copper bar assembly of this embodiment further includes a support base 213, a support frame 214 and a support block 215.

[0034] Among them, the support block 215 is fixedly connected to the copper bar set 103 and is located at one end of the copper bar set 103 away from the connecting copper bar 112; the support frame 214 is fixedly connected to the support block 215 and is located on one side of the support block 215 away from the copper bar set 103; the support base 213 is fixedly connected to the support frame 214 and is located on one side of the support frame 214 away from the support block 215. The support block 215 has a wooden partition for separating the copper bar set 103. The support block 215 is installed on the side of the copper bar set 103 close to the ground. The support frame 214 is connected to the support block 215 on the side away from the copper bar set 103 by bolts. The support base 213 is installed on the support frame 214 on the side away from the support block 215 by bolts, and the support base 213 is installed on the ground by bolts.

[0035] Using the connection copper bar structure of a large current test device according to this embodiment, the support frame 214 is stably installed on the ground through the support base 213, and the support block 215 is supported by the support frame 214, so that the support block 215 can stably support the copper bar set 103.

[0036] The above-disclosed are only one or more preferred embodiments of the present application, and the scope of rights of the present application cannot be limited thereby. Those of ordinary skill in the art can understand all or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.

Claims

1. A connecting copper busbar structure of a high current test device, comprising a bracket (100), a test box (101) and a battery cell (102), wherein the test box (101) is installed above the bracket (100), and the battery cell (102) is installed inside the test box (101), characterized in that: The invention also comprises a copper busbar assembly, the copper busbar assembly comprising a fixing member, a copper busbar assembly (103), a fixing code (104) and a connecting member, the copper busbar assembly (103) being connected to the test box (101) via the fixing member, the fixing member supporting the copper busbar assembly (103), the fixing code (104) being fixedly connected to the copper busbar assembly (103) and being located outside the copper busbar assembly (103), the connecting member being mounted on the copper busbar assembly (103), and the connecting member connecting the battery cell (102) and the copper busbar assembly (103).

2. The connecting copper busbar structure of the high current test device according to claim 1, characterized in that: The fixing component comprises a fixing base (105), a lower fixing block (106), an upper fixing block (107) and a reinforcing element. The fixing base (105) is fixedly connected to the test box (101) and is located on a side of the test box (101) away from the bracket (100); the lower fixing block (106) is fixedly connected to the fixing base (105) and is located on a side of the fixing base (105) away from the test box (101) and is connected to the copper busbar assembly (103); the upper fixing block (107) is fixedly connected to the lower fixing block (106) and is located on a side of the lower fixing block (106) close to the copper busbar assembly (103) and is connected to the copper busbar assembly (103); and the reinforcing element is installed at a butt joint of the copper busbar assembly (103).

3. The connecting copper busbar structure of the high current test device according to claim 2, characterized in that: The reinforcing element comprises a first fixing block (108) and a second fixing block (109); the first fixing block (108) is fixedly connected to the copper busbar assembly (103); the second fixing block (109) is fixedly connected to the first fixing block (108) and is located on a side of the first fixing block (108) close to the copper busbar assembly; the first fixing block (108) and the second fixing block (109) are in abutment with the copper busbar assembly (103).

4. The connecting copper busbar structure of the high current test device according to claim 1, characterized in that: The connecting component comprises a load-bearing bracket (110) and a connecting copper busbar (112); the load-bearing bracket (110) is fixedly connected to the test box (101), is located at one end of the test box (101) close to the battery cell (102), and is connected to the battery cell (102); the connecting copper busbar (112) is fixedly connected to the load-bearing bracket (110), is located at one side of the load-bearing bracket (110) close to the test box (101), and is connected to the copper busbar assembly (103).

5. The connecting copper busbar structure of the high current test device according to claim 1, characterized in that: The copper busbar assembly further comprises a support base (213), a support frame (214) and a support block (215); the support block (215) is fixedly connected to the copper busbar assembly (103) and is located at the lower end of the copper busbar assembly (103); the support frame (214) is fixedly connected to the support block (215) and is located at an end of the support block (215) away from the copper busbar assembly (103); the support base (213) is fixedly connected to the support frame (214) and is located at an end of the support frame (214) away from the support block (215).

Citation Information

Patent Citations

  • Low-voltage and high-current rotating test rig

    CN103487751A