Sucking and hoisting equipment operation circuit with remote control
By designing a lifting equipment operation circuit with remote control function, and using relays and remote control switches to achieve dual control local and remote control control, the problem of insufficient control safety and convenience in the existing technology is solved, and the degree of automation control is improved.
Patent Information
- Application Number
- CN202422569278.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing suction suction equipment mainly adopts localized control, and lacks effective remote control control solutions, resulting in insufficient safety and convenience of control.
A suspension equipment operation circuit with remote control is designed, including battery power supply, air circuit receiver, vacuum vent valve, vacuum pump, vacuum pressure abnormality sensor, button lamp, relay and other components. Through the cooperation of relays and remote control switches, dual control control of local and remote control is achieved.
It realizes dual control of local and remote control of the suction suction equipment, improves the safety and convenience of control, and has a high degree of automation control.
Smart Images

Figure CN222914089U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of suction and lifting, in particular to an operating circuit of a suction and lifting device with remote control. Background Art
[0002] Suction lifting equipment usually includes a hanger assembly, a suction cup assembly and an electrical control assembly. When the suction cup is placed on the surface of the workpiece, the vacuum pump extracts the air in the suction cup to form a certain vacuum degree, thereby causing a pressure difference between the inside and outside of the suction cup and then sucking the surface of the workpiece to carry the workpiece horizontally or vertically. The vacuum principle can be used to carry materials such as steel plates, aluminum plates, composite plates, and wood, which can replace manual handling, so it is in great demand in the market.
[0003] Most of the existing suction lifting equipment are locally controlled, and few are remotely controlled. How to better perform local control and remote control at the same time and ensure the safety and convenience of control is the hot spot and pain point of current industry research. Utility Model Content
[0004] The purpose of the utility model is to provide a suction and lifting equipment operating circuit with remote control to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A remote controlled suction and lifting equipment operation circuit, comprising: a battery power supply, a gas circuit receiver, a vacuum deflation valve, a vacuum pump, a vacuum pressure abnormality sensor, a local deflation valve button light, a local suction valve button light, a two-color indicator light, a local deflation button, a local suction button, a first relay, a second relay, a third relay and a fourth relay;
[0007] The two-color indicator light includes a red indicator light and a green indicator light;
[0008] The gas path receiver includes a suction remote control switch and a discharge remote control switch.
[0009] The vacuum pressure abnormality sensor comprises a vacuum pressure abnormality sensor input terminal 1 and a vacuum pressure abnormality sensor input terminal 2. When the vacuum pressure is abnormal, the vacuum pressure abnormality sensor input terminal 2 is connected to the vacuum pressure abnormality sensor output terminal, otherwise, they are not connected.
[0010] The first relay includes a first relay coil, a first relay normally closed contact, and a first relay switching contact.
[0011] The second relay includes a second relay coil and a second relay break contact.
[0012] The third relay includes a third relay coil and a third relay normally closed contact.
[0013] The fourth relay includes a fourth relay coil, a fourth relay normally closed contact 1, a fourth relay normally closed contact 2 and a fourth relay switching contact.
[0014] When the first relay coil is not energized, the static contact 1 of the first relay changeover contact is connected to the moving contact, and vice versa, the static contact 2 is connected to the moving contact;
[0015] When the fourth relay coil is not energized, the static contact 1 of the fourth relay changeover contact is connected to the moving contact, otherwise, the static contact 2 is connected to the moving contact;
[0016] The power input end of the gas circuit connector, the input ends of the suction remote control switch and the discharge remote control switch, the moving contact of the fourth relay conversion contact, the input end 1 of the vacuum pressure abnormality sensor, the input end of the first relay coil, the input end of the local suction button, the input end of the local discharge button, the input end of the fourth relay dynamic contact 2 and the input end of the third relay dynamic contact are respectively connected to the output end of the battery power supply;
[0017] The power supply output end of the gas circuit connector, the output end of the first normally closed contact of the fourth relay, the output end of the local air release valve button light, the output end of the local air intake valve button light, the output end of the normally closed contact of the first relay, the output end of the two-color indicator light, the output end of the vacuum pressure abnormality sensor, the output end of the second relay coil, the output end of the third relay coil and the output end of the fourth relay coil are respectively connected to the input end of the battery power supply;
[0018] The static contact 1 of the fourth relay conversion contact is connected to the moving contact of the first relay conversion contact and the input end of the local air intake valve button lamp respectively;
[0019] The second static contact of the fourth relay conversion contact is connected to the input end of the local deflation valve button light and the input end of the vacuum deflation valve respectively, and the output end of the vacuum deflation valve is connected to the input end of the first dynamic contact of the fourth relay;
[0020] The static contact 1 of the first relay conversion contact is connected to the green indicator light input terminal;
[0021] The second static contact of the first relay conversion contact is connected to the input end of the red indicator light and the input end of the vacuum pump respectively, and the output end of the vacuum pump is connected to the input end of the first relay dynamic contact;
[0022] The output end of the first relay coil is connected to the second input end of the vacuum pressure abnormality sensor;
[0023] The output end of the local air suction button and the output end of the air suction remote control switch are respectively connected to the input end of the second relay coil;
[0024] The output end of the remote control switch is connected to the input end of the third relay coil;
[0025] The output end of the local deflation button, the output end of the second relay break contact and the input end of the fourth relay coil are connected;
[0026] The output end of the normally closed contact 2 of the fourth relay and the output end of the normally closed contact of the third relay are respectively connected to the input end of the normally closed contact of the second relay.
[0027] Preferably, it is characterized in that the battery power supply is 12V.
[0028] Preferably, the battery power output terminal is provided with a power button.
[0029] Preferably, the power button is provided with a power button indicator light.
[0030] Preferably, the battery power supply is connected in parallel with a battery capacity display.
[0031] Compared with the prior art, the beneficial effects achieved by the utility model are: the utility model has both local control and remote control, and ensures the safety and convenience of control, and has a high degree of automated control. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0033] Figure 1 This is the working principle diagram of the working circuit of the utility model vacuum pump;
[0034] Figure 2 This is the working principle diagram of the system control circuit of the utility model;
[0035] In the figure, power button + B-S001, battery charge display + B-D101, vacuum vent valve - Y100, local vent button - S313, local vent valve button light (yellow) + B-S313, local intake button - S311, local intake valve button light (green) + B-S311, vacuum pump - M101, two-color indicator light (red and green) + B-H310, vacuum pressure abnormality sensor + B-B320, first relay - KA1, second relay - KA2, third relay - KA3, fourth relay - KA4. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0037] See also Figure 1-Figure 2 The utility model provides a technical solution: a suction and lifting equipment operating circuit with remote control, specifically including: a battery power supply (DC 12V), a 1# gas circuit receiver, a power button, a battery power display, a vacuum deflation valve, a local deflation button, a local deflation valve button light (yellow), a local suction button, a local suction valve button light (green), a vacuum pump, a two-color indicator light (red and green), a vacuum pressure abnormality sensor, a first relay, a second relay, a third relay, and a fourth relay.
[0038] A remote-controlled suction and lifting equipment operation circuit comprises a battery power supply (DC 12V), a 1# gas circuit receiver connected in parallel therewith, a battery power indicator, a vacuum pump working circuit and a system control circuit; a power button is arranged between the battery power indicator, the vacuum pump working circuit and the system control circuit and the battery power supply (DC 12V); a power button indicator light is connected in series between the power button output terminal and the battery power input terminal, and lights up when the power button is connected to the power supply, and goes out when the power button is disconnected.
[0039] The 1# gas circuit receiver includes a 1# suction remote control switch and a 1# discharge remote control switch, and the input ends of the 1# suction remote control switch and the 1# discharge remote control switch are connected to the output end of the battery power supply;
[0040] The first relay includes a first relay coil, a first relay normally closed contact, and a first relay switching contact.
[0041] The second relay includes a second relay coil and a second relay break contact.
[0042] The third relay includes a third relay coil and a third relay normally closed contact.
[0043] The fourth relay includes a fourth relay coil, a fourth relay normally closed contact 1, a fourth relay normally closed contact 2 and a fourth relay switching contact.
[0044] When the first relay coil is not energized, the static contact 1 of the first relay changeover contact is connected to the moving contact, and vice versa, the static contact 2 is connected to the moving contact;
[0045] When the fourth relay coil is not energized, the static contact 1 of the fourth relay changeover contact is connected to the moving contact, otherwise, the static contact 2 is connected to the moving contact.
[0046] This application is divided into two major circuits, one is the vacuum pump working circuit and the other is the system control circuit. The circuit connection relationship of each circuit is as follows:
[0047] The vacuum pump working circuit includes: a fourth relay conversion contact, a first relay conversion contact, a two-color indicator light (red and green), a vacuum pump, a first relay dynamic contact, a local air release valve button light (yellow), a local air suction valve button light (green), a vacuum air release valve, and a fourth relay dynamic contact one.
[0048] The moving contact of the fourth relay conversion contact is connected to the output end of the battery power supply, the static contact 1 of the fourth relay conversion contact is respectively connected to the moving contact of the first relay conversion contact and the input end of the local air intake valve button light, and the output end of the local air intake valve button light is connected to the input end of the battery power supply;
[0049] The static contact 1 of the first relay conversion contact is connected to the green indicator light input terminal of the two-color indicator light, the static contact 2 of the first relay conversion contact is respectively connected to the red indicator light input terminal of the two-color indicator light and the vacuum pump input terminal, the vacuum pump output terminal is connected to the first relay dynamic contact input terminal, the first relay dynamic contact output terminal is connected to the battery power input terminal, and the green indicator light output terminal and the red indicator light output terminal of the two-color indicator light are connected to the battery power input terminal;
[0050] The static contact 2 of the fourth relay conversion contact is respectively connected to the local vent valve button light input terminal and the vacuum vent valve input terminal, the vacuum vent valve output terminal is connected to the fourth relay dynamic contact 1 input terminal, the fourth relay dynamic contact 1 output terminal and the local vent valve button light output terminal are respectively connected to the battery power input terminal.
[0051] The system control circuit includes: a first relay coil, a second relay coil, a third relay coil, a fourth relay coil, a vacuum pressure abnormality sensor, a local air intake button, a local air release button, a third relay normally closed contact, a fourth relay normally closed contact 2, and a second relay normally open contact.
[0052] The first input terminal of the vacuum pressure abnormality sensor, the first relay coil input terminal, the local air intake button input terminal, the local air release button input terminal, the fourth relay dynamic contact second input terminal and the third relay dynamic contact input terminal are connected to the battery power output terminal;
[0053] The output end of the first relay coil is connected to the second input end of the vacuum pressure abnormality sensor; the output end of the local suction button and the output end of the 1# suction remote control switch are respectively connected to the input end of the second relay coil, and the output end of the 1# release remote control switch is connected to the input end of the third relay coil.
[0054] The fourth relay normally closed contact second output terminal and the third relay normally closed contact output terminal are respectively connected to the second relay normally broken contact input terminal, and the second relay normally broken contact output terminal and the local deflation button output terminal are respectively connected to the fourth relay coil input terminal;
[0055] The second relay coil output end, the third relay coil output end, the fourth relay coil output end and the vacuum pressure abnormality sensor output end are respectively connected to the battery power input end.
[0056] Specific working principle:
[0057] This application realizes both manual and remote control of the suction and lifting equipment through the connection relationship between the 1# suction remote control switch, the 1# release remote control switch, the local suction button, the local release button, the vacuum pressure abnormality sensor, and the coils of the first relay to the fourth relay and different contacts. It is easy to operate and safe to use.
[0058] 1. The power button is set behind the 1# gas circuit receiver to ensure that the 1# gas circuit receiver is always powered. Other circuits are controlled by the power button. When the power button is turned on, the power button indicator light is on. When the power button is turned off, the power button indicator light is off. The battery power display connected in parallel can display the battery power in real time when the power button is turned on.
[0059] 2. In the present application, when the static contact 2 of the fourth relay conversion contact is connected with the moving contact, the circuit connected in series between the vacuum venting valve and the fourth relay dynamic contact 1 is connected in parallel with the local venting valve button light, so as to display that the suction and lifting equipment is in a working state of venting to relieve negative pressure or relieve vacuum, and the outside gas enters the suction cup through the vacuum venting valve, the negative pressure is relieved, and the object sucked by the suction cup finally leaves the suction cup; when the static contact 1 of the fourth relay conversion contact is connected with the moving contact, the circuit containing the vacuum pump is connected in parallel with the local suction valve button light, so as to indicate that the suction and lifting equipment is in a suction and vacuum working state, which either maintains a certain negative pressure or is vacuuming and the negative pressure has reached a certain threshold, and the suction cup of the suction and lifting equipment adsorbs the object.
[0060] 3. When the vacuum pressure is normal, the second input terminal of the vacuum pressure abnormality sensor is in a power-off state, the first relay coil is power-off, the first relay moving contact remains disconnected, and the vacuum pump does not work. At the same time, the static contact 1 of the first relay conversion contact is connected to the moving contact, the static contact 1 of the first relay conversion contact is connected to the green indicator input terminal of the two-color indicator light, the static contact 1 of the fourth relay conversion contact is connected to the moving contact, and the green indicator light is on, indicating that the pressure is normal;
[0061] When the vacuum pressure is abnormal, the opposite is true. At this time, the input terminal 2 of the vacuum pressure abnormality sensor is energized, the first relay coil is energized, the static contact 2 of the first relay conversion contact is connected to the moving contact, and the static contact 2 of the first relay conversion contact is connected to the red indicator light input terminal of the two-color indicator light. The red indicator light is on, indicating that the pressure is abnormal and vacuum is being drawn. At the same time, the moving contact of the first relay remains in the energized state, and the vacuum pump works until the pressure returns to normal.
[0062] Fourth, whether it is the local suction button or the 1# suction remote control switch, they are all connected to the second relay coil. When the button or switch is triggered, the second relay coil is energized, and the second relay break contact is disconnected, destroying the self-locking connection circuit composed of the fourth relay coil and the fourth relay close contact 2. The fourth relay coil is de-energized, and the fourth relay close contact 1 remains disconnected. The vacuum deflation valve does not work, and the valve remains closed. Through the working principle described above of the vacuum pressure abnormality sensor, the vacuum is automatically pumped to reach the normal vacuum pressure state;
[0063] When the local deflation button or the 1# deflation remote control switch is pressed to trigger the deflation operation, the local deflation button is pressed and turned on, the fourth relay coil is energized, the fourth relay normally closed contact 1 is turned on, the vacuum deflation valve works, the valve opens, the outside gas enters the system, the negative pressure or vacuum is destroyed, and the deflation effect is achieved. At the same time, because the local deflation button or the 1# deflation remote control switch is an electric switch, after being triggered, the fourth relay coil, the second relay normally closed contact and the fourth relay normally closed contact 2 form a self-locking structure, keeping the fourth relay coil energized until the deflation is completed;
[0064] The self-locking structure composed of the fourth relay coil, the second relay break contact and the fourth relay make contact can release the self-locking and immediately stop deflation as long as the local suction button or the 1# suction remote control switch is pressed. In addition, it can also ensure that when the suction and deflation actions occur at the same time, the self-locking is released, the suction action is executed, and the deflation action is stopped, ensuring the safety of the suction and lifting equipment. Because deflation means putting down the adsorbed object, more attention should be paid to the safety of operation.
[0065] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A remote controlled suction and lifting equipment operation circuit, characterized in that: include: Battery power supply, gas line receiver, vacuum vent valve, vacuum pump, vacuum pressure abnormality sensor, local vent valve button light, local intake valve button light, two-color indicator light, local vent button, local intake button, first relay, second relay, third relay and fourth relay; The two-color indicator light includes a red indicator light and a green indicator light; The gas path receiver includes a suction remote control switch and a discharge remote control switch. The vacuum pressure abnormality sensor comprises a vacuum pressure abnormality sensor input terminal 1 and a vacuum pressure abnormality sensor input terminal 2. When the vacuum pressure is abnormal, the vacuum pressure abnormality sensor input terminal 2 is connected to the vacuum pressure abnormality sensor output terminal, otherwise, they are not connected. The first relay includes a first relay coil, a first relay normally closed contact, and a first relay switching contact. The second relay includes a second relay coil and a second relay break contact. The third relay includes a third relay coil and a third relay normally closed contact. The fourth relay includes a fourth relay coil, a fourth relay normally closed contact 1, a fourth relay normally closed contact 2 and a fourth relay switching contact. When the first relay coil is not energized, the static contact 1 of the first relay changeover contact is connected to the moving contact, and vice versa, the static contact 2 is connected to the moving contact; When the fourth relay coil is not energized, the static contact 1 of the fourth relay changeover contact is connected to the moving contact, otherwise, the static contact 2 is connected to the moving contact; The power input end of the gas circuit connector, the input ends of the suction remote control switch and the discharge remote control switch, the moving contact of the fourth relay conversion contact, the input end 1 of the vacuum pressure abnormality sensor, the input end of the first relay coil, the input end of the local suction button, the input end of the local discharge button, the input end of the fourth relay dynamic contact 2 and the input end of the third relay dynamic contact are respectively connected to the output end of the battery power supply; The power supply output end of the gas circuit connector, the output end of the first normally closed contact of the fourth relay, the output end of the local air release valve button light, the output end of the local air intake valve button light, the output end of the normally closed contact of the first relay, the output end of the two-color indicator light, the output end of the vacuum pressure abnormality sensor, the output end of the second relay coil, the output end of the third relay coil and the output end of the fourth relay coil are respectively connected to the input end of the battery power supply; The static contact 1 of the fourth relay conversion contact is connected to the moving contact of the first relay conversion contact and the input end of the local air intake valve button lamp respectively; The second static contact of the fourth relay conversion contact is connected to the input end of the local deflation valve button light and the input end of the vacuum deflation valve respectively, and the output end of the vacuum deflation valve is connected to the input end of the first dynamic contact of the fourth relay; The static contact 1 of the first relay conversion contact is connected to the green indicator light input terminal; The second static contact of the first relay conversion contact is connected to the input end of the red indicator light and the input end of the vacuum pump respectively, and the output end of the vacuum pump is connected to the input end of the first relay dynamic contact; The output end of the first relay coil is connected to the second input end of the vacuum pressure abnormality sensor; The output end of the local air suction button and the output end of the air suction remote control switch are respectively connected to the input end of the second relay coil; The output end of the remote control switch is connected to the input end of the third relay coil; The output end of the local deflation button, the output end of the second relay break contact and the input end of the fourth relay coil are connected; The output end of the normally closed contact 2 of the fourth relay and the output end of the normally closed contact of the third relay are respectively connected to the input end of the normally closed contact of the second relay.
2. According to claim 1, a remote-controlled suction and lifting equipment operating circuit is characterized in that: The battery power supply is 12V.
3. According to the operating circuit of a remote-controlled suction and lifting device according to claim 1, it is characterized in that: The battery power output end is provided with a power button.
4. According to claim 3, a remote-controlled suction and lifting equipment operating circuit is characterized in that: The power button is provided with a power button indicator light.
5. According to the operating circuit of a remote-controlled suction and lifting device according to claim 1, it is characterized in that: The battery power supply is connected in parallel with the battery capacity display.