Heat dissipation type transformer
By adopting a combined structure of magnetic core, wire pack and aluminum plate base in the transformer, heat is transferred to the casing heat dissipation teeth, solving the insulating material failure and burning problems caused by high-frequency transformers due to high temperatures, and achieving effective heat dissipation and cooling effects.
Patent Information
- Application Number
- CN202421515198.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-28
AI Technical Summary
When used, existing high-frequency transformers are used, due to the magnetic material loss of the magnetic core and the copper resistance loss of the winding coil, the transformer will generate high temperatures, affecting the life of the core and insulating materials, and may damage the surrounding electronic components.
A heat dissipation transformer is designed, using a combined structure of magnetic core, wire pack and aluminum plate base. The heat generated by the magnetic core and wire pack is transferred to the heat dissipation teeth of the cabinet through the aluminum plate base, and the heat is transferred to the outside by heat conduction and heat convection.
It effectively reduces the working temperature of the transformer, avoids the failure of insulating material and burning caused by high temperatures, and extends the service life of the transformer.
Smart Images

Figure CN222914523U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformers, and specifically relates to a heat-dissipating transformer. Background Technique
[0002] A transformer is an electromagnetic component that uses the principle of electromagnetic induction to change the AC voltage. It mainly has functions such as voltage transformation, current transformation, impedance transformation, isolation, and voltage stabilization. It is mainly composed of coils, magnetic cores, skeletons, insulating materials, etc. Among them, the winding connected to the power supply is called the primary coil, and the remaining windings are called secondary coils. The working principle of the transformer is that when an alternating current passes through the primary coil, an alternating magnetic flux is generated in the iron core (or magnetic core), causing a current (or voltage) to be induced in the secondary coil.
[0003] When the existing high-frequency transformers are in use, the magnetic material loss of the magnetic core and the copper resistance loss of the winding coil will cause the transformer to generate heat and have a relatively high temperature rise. The relatively high temperature will affect the service life of the magnetic core and insulating materials, and may also damage the surrounding electronic components.
[0004] Therefore, we propose a heat-dissipating transformer. Content of the Utility Model
[0005] The purpose of the utility model is to provide a heat-dissipating transformer to solve the problem of poor heat dissipation of the transformer proposed in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A heat-dissipating transformer, including a magnetic core, a wire package and an aluminum plate base. The wire package is installed in the magnetic core, and the aluminum plate base is installed on the top of the magnetic core. An arc surface is provided in the middle of the aluminum plate base, limiting convex platforms are provided on both sides of the aluminum plate base, and the two sides of the aluminum plate base at the arc surface are set as platforms.
[0007] Preferably, the platform is located between the arc surface and the limiting convex platform.
[0008] Preferably, the limiting convex platforms are provided at the edges on both sides of the aluminum plate base.
[0009] Preferably, threaded holes are provided on the aluminum plate base
[0010] Preferably, the threaded holes are provided on the platform.
[0011] Preferably, the radian of the arc surface is the same as that of the wire package arc.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows: When the transformer is working, the heat generated by the magnetic core and the wire coil is transferred to the heat dissipation teeth of the machine shell through the aluminum plate base. The heat of the aluminum plate base and the machine shell is transferred to the outside through the ways of heat conduction and heat convection, achieving the purpose of heat dissipation and temperature reduction, thereby solving the problem of high working temperature of the transformer and avoiding phenomena such as the failure of insulating materials and burning of the machine caused by the high temperature of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;
[0014] Figure 2 is a schematic installation structure diagram of the wire coil of the present utility model;
[0015] Figure 3 is a schematic structure diagram of the aluminum plate base of the present utility model;
[0016] Figure 4 is a schematic bottom plane structure diagram of the aluminum plate base of the present utility model.
[0017] In the figure: 1, magnetic core; 2, wire coil; 3, aluminum plate base; 4, limiting boss; 5, arc surface; 6, platform; 7, threaded hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0019] Please refer to Figures 1-4 , the present utility model provides a technical solution: A heat dissipation type transformer includes a magnetic core 1, a wire coil 2 and an aluminum plate base 3. The wire coil 2 is installed inside the magnetic core 1, the aluminum plate base 3 is installed on the top of the magnetic core 1. An arc surface 5 is provided in the middle of the aluminum plate base 3, limiting bosses 4 are provided on both sides of the aluminum plate base 3. The parts of the aluminum plate base 3 on both sides of the arc surface 5 are platforms 6. The arc surface 5 of the aluminum plate base 3 is attached to the circular wire coil 2 of the transformer, and the two end planes are attached to the magnetic core 1 of the transformer. The limiting bosses 4 at the two side edges of the aluminum plate base are stuck on both sides of the magnetic core 1 to play a limiting role. A layer of thermal conductive adhesive is applied between the aluminum plate base 3 and the transformer, which can effectively transfer the heat of the transformer wire coil 2 and magnetic core 1 through the aluminum plate base 3. The other plane of the aluminum plate base 3 touches the machine shell and is locked with screws. Through the way of heat conduction, the heat of the transformer is quickly transferred from the aluminum plate base 3 to the heat dissipation teeth of the machine shell, achieving the effect of heat dissipation.
[0020] Among them, the platform 6 is located between the arc surface 5 and the limiting boss 4, and the limiting boss 4 is arranged at the two side edges of the aluminum plate base 3;
[0021] Threaded holes 7 are provided on the aluminum plate base 3, and the threaded holes 7 are arranged on the platform 6. The other plane of the aluminum plate base 3 touches the machine shell, and screws are used to pass through the threaded holes 7 for locking;
[0022] The radian of the arc surface 5 is the same as the arc of the wire coil 2, enabling the aluminum plate base 3 to better contact the wire coil 2 and quickly transfer the heat of the wire coil 2 to achieve a fast heat dissipation effect.
[0023] Working principle: Attach the arc surface 5 of the aluminum material base plate 3 to the circular wire coil 2 of the transformer, and attach the two end planes to the transformer core 1. The limiting bosses 4 at the two side edges of the aluminum plate base are stuck on both sides of the core 1 to play a limiting role. A layer of thermal conductive adhesive is applied between the aluminum plate base 3 and the transformer, which can effectively transfer the heat of the transformer wire coil 2 and the core 1 through the aluminum plate base 3. The other plane of the aluminum plate base 3 touches the machine shell, and screws are used for locking. Through the way of heat conduction, the heat of the transformer is quickly transferred from the aluminum plate base 3 to the heat sink teeth of the machine shell to achieve the heat dissipation effect. When the transformer is working, the heat generated by the core 1 and the wire coil 2 is transferred to the heat sink teeth of the machine shell through the aluminum plate base 3. The heat of the aluminum plate base 3 and the machine shell is transferred to the outside through the ways of heat conduction and heat convection to achieve the purpose of heat dissipation and temperature reduction, thereby solving the problem of high working temperature of the transformer and avoiding phenomena such as the failure of insulating materials and burning of the machine caused by high temperature of the transformer.
[0024] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heat dissipation transformer, comprising a magnetic core (1), a coil (2) and an aluminum plate base (3), characterized in that: The wire package (2) is installed in the magnetic core (1), and the aluminum plate base (3) is installed on the top of the magnetic core (1). A circular arc surface (5) is provided in the middle of the aluminum plate base (3), and limited bosses (4) are provided on both sides of the aluminum plate base (3). Platforms (6) are provided on both sides of the circular arc surface (5) of the aluminum plate base (3).
2. A heat dissipation transformer according to claim 1, characterized in that: The platform (6) is located between the arc surface (5) and the limiting boss (4).
3. A heat dissipation transformer according to claim 1, characterized in that: The limiting bosses (4) are arranged at the edges of both sides of the aluminum plate base (3).
4. The heat dissipation transformer according to claim 1, characterized in that: The aluminum plate base (3) is provided with a threaded hole (7).
5. A heat dissipation transformer according to claim 4, characterized in that: The threaded hole (7) is arranged on the platform (6).
6. The heat dissipation transformer according to claim 1, characterized in that: The arcuate surface (5) has the same arc shape as the wire package (2).