Automatic double-magnetic-ring winding machine

Abstract

The utility model relates to the technical field of winding machines, in particular to an automatic double-magnetic-ring winding machine. The device comprises a second rotating frame, a magnetic ring positioning device, a second copper wire feeding device, a magnetic ring copper wire clamp, a magnetic ring station seat, a magnetic ring vibration disc, a magnetic ring suction pen and a driving lever motor, the second rotating frame, the magnetic ring positioning device and the second copper wire feeding device are arranged side by side, and a movable clamp is movably arranged between the second rotating frame and the magnetic ring positioning device; the second rotating frame is driven by a second rotating frame motor, and a magnetic ring suction pen is movably arranged between the magnetic ring vibration disc and the magnetic ring station base. The magnetic ring copper wire clip is movably positioned above the magnetic ring positioning device and the magnetic ring station seat; the magnetic ring station seat is positioned at the rear end of the magnetic ring positioning device; the crochet hook hooks the copper wire to penetrate through the magnetic ring downwards, and the driving lever motor drives the driving lever to drive the copper wire to the position above the crochet hook; therefore, the copper wire is wound by the magnetic rings, the copper wire is wound by double magnetic rings, the whole action realizes full-automatic production, and the production efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to an automatic double-magnetic winding machine. Background Art

[0002] The existing magnetic ring winding machine winds the copper wire on a single magnetic ring. After the magnetic ring wraps the copper wire, the two ends of the copper wire are led out of the magnetic ring. Figure 4 As shown, some occasions require the use of double magnetic rings (the number of turns of the copper wire is set according to needs). It is necessary to merge a copper wire with one copper wire end of the first magnetic ring that has been wound with the copper wire, and then wind it around the second magnetic ring. At present, there is no such automated production equipment, which cannot meet market demand.

[0003] Therefore, based on the above-mentioned defects of the existing magnetic winding machine, it is necessary to improve the existing magnetic winding machine. Utility Model Content

[0004] The utility model aims to provide an automatic double magnetic winding machine for the existing technology, which solves the defect of the existing magnetic winding machine: the automatic winding of copper wire with double magnetic rings cannot be realized.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions.

[0006] An automated double-magnetic ring winding machine comprises a second rotating frame, a magnetic ring positioning device, a second copper wire feeding device, a magnetic ring copper wire clamp, a magnetic ring workstation, a magnetic ring vibrating disk, a magnetic ring suction pen, and a lever motor; the second rotating frame, the magnetic ring positioning device, and the second copper wire feeding device are arranged side by side, and a movable clamp is movably arranged between the second rotating frame and the magnetic ring positioning device; the second rotating frame is driven by the second rotating frame motor, and a magnetic ring suction pen is movably arranged between the magnetic ring vibrating disk and the magnetic ring workstation; the magnetic ring copper wire clamp is movably located above the magnetic ring positioning device and the magnetic ring workstation; the magnetic ring workstation is located at the rear end of the magnetic ring positioning device; the lever motor drives a lever, and the lever rotates around the magnetic ring workstation; the magnetic ring workstation is provided with a hook needle that can be lifted and lowered vertically.

[0007] Furthermore, the magnetic ring station seat comprises a fixed part and a movable part, and when the fixed part and the movable part are closed, a magnetic ring station for placing the magnetic ring is formed. When the fixed part and the movable part are closed, the magnetic ring is clamped.

[0008] Furthermore, a movable arc bracket is arranged beside the magnetic ring station seat, the arc bracket is arranged vertically and driven by a cylinder, and the arc bracket is movably located above the magnetic ring station. The arc bracket is used to assist the lever to move the copper wire to the top of the hook.

[0009] Furthermore, a gap is formed on the side of the magnetic ring station for the copper wire to pass through, so that the copper wire can be wound around the magnetic ring.

[0010] Furthermore, the rear end of the magnetic winding machine is equipped with a wire splitting device, and the magnetic winding machine is also provided with a transfer robot, which is movably located above the magnetic ring station seat and the wire splitting device. The mobile robot moves the component product wound with the magnetic ring to the wire splitting device for wire splitting and then discharges the product.

[0011] Further, the hook needle passes through the center of the magnetic ring station. The copper wire is pulled downward by the hook needle and passes through the magnetic ring of the magnetic ring station.

[0012] Furthermore, a plurality of rotating wheels are arranged beside the magnetic ring station, and the rotating wheels are used to drive the magnetic ring to rotate.

[0013] Furthermore, the magnetic ring positioning device includes a clamp and a block, the second copper wire passes through the clamp and the block, the clamp is used to clamp the copper wire, and the block is used to block the first magnetic ring.

[0014] The beneficial effects of the utility model are as follows: the first copper wire is wound around the first magnetic ring by the first magnetic winding machine, and then transferred to the magnetic winding machine, the movable clamp of the magnetic winding machine pulls the second copper wire and the first copper wire at one end to the second rotating frame, the second rotating frame twists the second copper wire and the first copper wire into a strand, and then the first magnetic ring is placed on the magnetic ring work seat by the magnetic ring copper wire clamp; the hook passes through the magnetic ring placed on the magnetic ring work seat and hooks the copper wire downward to pass the copper wire through the magnetic ring, and then the lever rotates around the magnetic ring work seat to pull the copper wire upward, the hook repeatedly pulls the copper wire, and the lever repeatedly pulls the copper wire, thereby completing the magnetic winding of the copper wire, realizing double magnetic winding of the copper wire, and the entire action realizes fully automated production with high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] Figure 2 It is a comprehensive application schematic diagram of the utility model.

[0017] Figure 3 It is a three-dimensional structural schematic diagram of the magnetic ring workstation and the lever motor of the utility model.

[0018] Figure 4 This is a schematic diagram of the structure of the double magnetic ring produced by the utility model.

[0019] Label and description:

[0020] Magnetic ring positioning device 29, second copper wire feeding device 30, second rotating frame 31, second rotating frame motor 32, magnetic ring copper wire clamp 33, magnetic ring work station seat 34, magnetic ring vibration plate 35, magnetic ring suction pen 36, hook needle 37, arc bracket 38, lever motor 39, transfer manipulator 40, mobile clamp 41, wire dividing device 42, transfer manipulator 43, first magnetic ring winding machine 100, magnetic ring winding machine 200. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings.

[0022] See Figure 1 —— Figure 3 The utility model is an automated double magnetic winding machine, comprising: a first magnetic winding machine 100 and a magnetic winding machine 200. The magnetic winding machine 200 of the utility model is arranged side by side with the first magnetic winding machine 100, and a transfer manipulator 40 is arranged at the front end of the magnetic winding machine 200, and the transfer manipulator 40 moves and feeds between the first magnetic winding machine 100 and the magnetic winding machine 200. The transfer manipulator 40 transfers the first magnetic ring wound by the first magnetic winding machine 100 to the magnetic winding machine 200 for processing.

[0023] The magnetic ring winding machine 200 of the utility model is provided with a magnetic ring positioning device 29, a second copper wire feeding device 30, a second rotating frame 31, a second rotating frame motor 32, a magnetic ring copper wire clamp 33, a magnetic ring work station seat 34, a magnetic ring vibration plate 35, a magnetic ring suction pen 36, an arc bracket 38, and a lever motor 39. The second copper wire feeding device 30 is used for horizontal conduction feeding of the second copper wire.

[0024] The magnetic ring positioning device 29 and the second copper wire feeding device 30 of the utility model are arranged adjacent to each other, the second rotating frame 31 is opposite to the magnetic ring positioning device 29, and a movable clamp 41 is arranged between the second rotating frame 31 and the magnetic ring positioning device 29. The second copper wire passes horizontally through the magnetic ring positioning device 29 and the second copper wire feeding device 30 through the wire passing wheel. The second copper wire feeding device 30 is equipped with a cutter for cutting the second copper wire according to the length.

[0025] The transfer manipulator 40 of the utility model transfers the first magnetic ring wound with copper wire to the magnetic ring positioning device 29. The magnetic ring positioning device 29 includes a clamp and a block, and the clamp is used to clamp the first copper wire at the right end of the first magnetic ring and the second copper wire at this position. The mobile clamp 41 moves closer to the magnetic ring positioning device 29, and clamps the first copper wire at the left end of the first magnetic ring passing through the block and the second copper wire at this end, and then pulls it outward to the second rotating frame 31, is clamped by the clamp of the second rotating frame 31, and then the second rotating frame 31 is driven to rotate by the second rotating frame motor 32, so that the first copper wire and the second copper wire at the left end of the first magnetic ring are twisted together to form a strand of copper wire, so as to facilitate the subsequent threading of the magnetic ring.

[0026] When the movable clamp 41 of the utility model pulls the first copper wire and the second copper wire at the left end of the first magnetic ring, the clamp of the magnetic ring positioning device 29 opens to allow the copper wire to move smoothly until the first magnetic ring is stopped and positioned by the block. When the second rotating frame 31 rotates the twisted copper wire, the clamp of the magnetic ring positioning device 29 resumes clamping the copper wire.

[0027] A magnetic ring suction pen 36 is movably arranged between the magnetic ring vibration disk 35 and the magnetic ring workstation seat 34 of the utility model. The magnetic ring suction pen 36 is used to suck the magnetic ring sent from the magnetic ring vibration disk 35 and then move it to the magnetic ring workstation seat 34.

[0028] The magnetic ring copper wire clamp 33 of the utility model is movably located above the magnetic ring positioning device 29 and the magnetic ring workstation seat 34. There are two magnetic ring copper wire clamps 33, which are respectively used to clamp the copper wire at the left end and the right end of the first magnetic ring, and then move the first magnetic ring to the magnetic ring workstation seat 34.

[0029] The rear end of the magnetic winding machine 200 of the present invention is equipped with a wire splitting device 42, which is used to split the copper wire according to length. The specific structure is not described here, and can be referred to the applicant's previous patent application. The magnetic winding machine 200 is also provided with a transfer robot 43, which is used to transfer the magnetic ring assembly processed by the magnetic winding machine 200 to the wire splitting device 42.

[0030] See Figure 3 The lever motor 39 of the utility model drives a lever (not shown in the figure), and the lever can rotate around the magnetic ring station seat 34.

[0031] The magnetic ring station seat 34 of the utility model includes a fixed part and a movable part. When the fixed part and the movable part are closed, a magnetic ring station is formed for placing the magnetic ring. A hook 37 that can be lifted vertically is arranged at the center of the magnetic ring station. A gap is formed on the side of the magnetic ring station for the copper wire to pass through. A plurality of rotating wheels are also arranged next to the magnetic ring station for driving the magnetic ring to rotate so that the copper wire can be wound around the magnetic ring.

[0032] Combination Figure 2 A movable arc bracket 38 is arranged beside the magnetic ring station seat 34 of the utility model. The arc bracket 38 is arranged vertically and driven by a cylinder to realize horizontal movement. The arc bracket 38 is movably located above the magnetic ring station.

[0033] The winding principle of the magnetic ring is as follows:

[0034] A. First, the magnetic ring sent out by the magnetic ring vibrating disk 35 is sucked by the magnetic ring suction pen 36 and placed on the magnetic ring station of the magnetic ring station seat 34.

[0035] B. Then, the first magnetic ring wound with copper wire is clamped by the magnetic ring copper wire clamp 33 from the magnetic ring positioning device 29, and the first magnetic ring is moved and placed on the magnetic ring station seat 34.

[0036] C. Figure 2 In the embodiment, the magnetic ring copper wire clamp 33 on the right side still holds the copper wire at one end, while the magnetic ring copper wire clamp 33 on the left side releases the copper wire and retracts to avoid the lever.

[0037] D. The arc bracket 38 is driven by the cylinder to move to the top of the magnetic ring station.

[0038] E. The lever motor 39 drives the lever to rotate, and the lever lifts the unclamped copper wire upwards. The copper wire bypasses the gap on the side of the magnetic ring station and is limited by the obstruction of the arc bracket 38.

[0039] F. When the copper wire moves to the top of the magnetic ring station, the hook needle 37 passes through the magnetic ring and the magnetic ring station upward to hook the copper wire.

[0040] G, hook 37 pulls the copper wire downward through the magnetic ring station and magnetic ring,

[0041] H, hook 37 is loosened,

[0042] I. The lever moves the copper wire upward from the bottom of the magnetic ring. The copper wire bypasses the gap on the side of the magnetic ring station and moves to the top of the magnetic ring station under the blocking limit of the arc bracket 38.

[0043] J, hook 37 repeats the above action,

[0044] K. When the lever stops after repeated multiple times, the copper wire has been wound around the magnetic ring for a predetermined number of times.

[0045] L. The arc bracket 38 is reset so that the next first magnetic ring can be smoothly placed on the magnetic ring station seat 34.

[0046] M. Loosen the copper wire from the magnetic ring copper wire clip 33 on the right side.

[0047] N. The transfer robot 43 takes over the clamping of the copper wire and transfers it to the wire splitting device 42 for wire splitting and unloading.

[0048] Of course, the embodiments described above are only preferred examples of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structures, features and principles described in the patent application scope of the present invention should be included in the patent application scope of the present invention.

Claims

1. An automatic double magnetic winding machine, characterized in that: It includes a second rotating frame, a magnetic ring positioning device, a second copper wire feeding device, a magnetic ring copper wire clamp, a magnetic ring workstation, a magnetic ring vibrating disk, a magnetic ring suction pen, and a lever motor; the second rotating frame, the magnetic ring positioning device, and the second copper wire feeding device are arranged side by side, and a movable clamp is movably arranged between the second rotating frame and the magnetic ring positioning device; the second rotating frame is driven by the second rotating frame motor, and a magnetic ring suction pen is movably arranged between the magnetic ring vibrating disk and the magnetic ring workstation; the magnetic ring copper wire clamp is movably located above the magnetic ring positioning device and the magnetic ring workstation; the magnetic ring workstation is located at the rear end of the magnetic ring positioning device; the lever motor drives a lever, and the lever rotates around the magnetic ring workstation; the magnetic ring workstation is provided with a hook needle that can be lifted and lowered vertically.

2. The automatic double magnetic winding machine according to claim 1, characterized in that: The magnetic ring workstation seat comprises a fixed part and a movable part, and when the fixed part and the movable part are closed, a magnetic ring workstation for placing the magnetic ring is formed.

3. The automatic double magnetic winding machine according to claim 1, characterized in that: A movable arc bracket is arranged beside the magnetic ring station seat. The arc bracket is arranged vertically and driven by a cylinder. The arc bracket is movably located above the magnetic ring station.

4. The automatic double magnetic winding machine according to claim 2, characterized in that: A gap is formed on the side of the magnetic ring station for the copper wire to pass through.

5. The automatic double magnetic winding machine according to claim 1, characterized in that: The rear end of the magnetic ring winding machine is equipped with a wire dividing device, and the magnetic ring winding machine is also provided with a transfer robot, which is movably located above the magnetic ring workstation and the wire dividing device.

6. The automatic double magnetic winding machine according to claim 2, characterized in that: The hook needle passes through the center of the magnetic ring station.

7. The automatic double magnetic winding machine according to claim 6, characterized in that: A plurality of rotating wheels are also arranged beside the magnetic ring station.

8. The automatic double magnetic winding machine according to claim 6, characterized in that: The magnetic ring positioning device comprises a clamp and a stopper.

Images