Charging gun structure with insulator fastened and fixed

By using an insulator snap structure to fix the plug housing and the insulator behind the pin in the charging gun, the problems of many parts and complex assembly of the existing charging gun are solved, and the effects of reducing parts, simple structure, simple installation and reduced costs are achieved.

CN222915215UActive Publication Date: 2025-05-27SICHUAN YONGGUI SCI & TECH CO LTD
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Patent Information

Application Number
CN202421833255.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-27
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing charging gun has a large number of parts and complex assembly, resulting in a large number of installation processes and high costs.

Method used

The charging gun structure is adopted to fix the insulator snap-fit, and the plug housing and the insulator behind the pin are fixed through the snap-fit ​​structure, and the functional jack is fixed in the jack installation hole to reduce the use of screws and other fixing parts.

Benefits of technology

Simplifies the number of parts and assembly process, reduces manufacturing costs, and improves the fixing reliability of pins and simplifies installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a charging gun structure with an insulator fastened and fixed, which comprises a shell sealing ring, a plug shell, a functional jack and a plate pin rear insulator. According to the utility model, the fixation between the plug shell and the board pin rear insulator is realized through the buckle structure, and the functional jacks are fixed in the jack mounting holes, and further, the PCB is fixedly mounted on the board pin rear insulator through arranging the fixing buckles matched with the PCB on the board pin rear insulator, so that the function jacks are fixed on the board pin rear insulator. The reliability of pin fixing is improved, the number of parts is reduced, the PCB is integrally installed and fixed, installation is easy and convenient, and meanwhile the manufacturing cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of new energy charging, and more specifically, the utility model relates to a charging gun structure fixed by an insulator buckle. Background Art

[0002] An AC charging gun is a device required for a new energy vehicle to charge. During use, the AC charging gun must ensure its insulation and safe use performance, otherwise safety accidents will occur.

[0003] In the prior art, the front-end assembly of the plug of an AC charging gun generally includes a front plug mounting plate, a rear plug mounting plate, jacks, jack seals, mounting plate seals, a PCB board, PCB board fixing screws, and mounting plate fixing screws. And the installation mainly uses fixing screws for fixation. However, in the prior art, there are too many structural parts for fixing the jacks through the front plug mounting plate and the rear plug mounting plate, which leads to too many installation procedures and too high costs. Summary of the Utility Model

[0004] The utility model overcomes the deficiencies of the existing charging gun with a large number of parts and complex assembly, and provides a charging gun structure fixed by an insulator buckle, hoping to solve the above problems.

[0005] A charging gun structure fixed by an insulator buckle includes a housing seal ring, a plug housing, functional jacks, and a rear insulator for board pins;

[0006] The front part of the plug housing has a seal ring installation position, the plug housing is provided with jack installation holes, and the plug housing has a buckle structure matching the rear insulator for board pins;

[0007] The housing seal ring is installed on the seal ring installation groove of the plug housing;

[0008] The functional jacks are installed in the jack installation holes of the plug housing;

[0009] The rear insulator for board pins is fixed to the plug housing by a buckle, and the rear insulator for board pins fixes the functional jacks in the jack installation holes.

[0010] The utility model realizes the fixation between the plug housing and the rear insulator for board pins through the buckle structure, and fixes the functional jacks in the jack installation holes, avoiding the front-back movement of the functional jacks in the jack installation holes, thereby reducing the use of fixing parts such as screws, making the parts fewer, and the structure and assembly simpler.

[0011] A further technical solution is that the number of the buckle structures is more than 2.

[0012] A further technical solution is that the number of the buckle structures is 3;

[0013] One of the buckle structures is disposed above the plug housing, and the other two buckle structures are disposed on the left and right sides of the plug housing.

[0014] Compared with one buckle structure, using three buckle structures can balance the complexity of parts and the assembly stability effect.

[0015] A further technical solution is that the buckle structure includes an elastic buckle and a through hole;

[0016] The elastic buckle is disposed on the rear insulator of the board pin;

[0017] The through hole is disposed on the plug housing and corresponds to the position of the elastic buckle.

[0018] The elastic buckle has a good disassembly and fixing effect. If disassembly is required, the elastic buckle can be toggled through the through hole, so that the buckle structure is unlocked and the disassembly is completed.

[0019] A further technical solution is that the charging gun structure further includes a PCB board;

[0020] Fixing buckles and / or limiting slots for cooperating with the PCB board are disposed on the rear insulator of the board pin;

[0021] The PCB board is fixedly installed on the rear insulator of the board pin.

[0022] In the prior art, the PCB board is also fixed using fixing parts such as screws. Fixing the PCB board to the rear insulator of the board pin using fixing buckles that cooperate with the PCB board can reduce the number of installation parts and steps, and the rear insulator of the board pin abuts against the functional jack, further stabilizing the PCB board.

[0023] A further technical solution is that the PCB board includes a temperature sensing PCB board and a resistance PCB board.

[0024] A further technical solution is that the functional jacks include a ground jack, a power jack, and a signal jack.

[0025] Compared with the prior art, the present utility model has at least the following beneficial effects: The present utility model realizes the fixation between the plug housing and the rear insulator of the board pin through the buckle structure, and fixes the functional jacks in the jack mounting holes. Further, the present utility model fixes the PCB board to the rear insulator of the board pin by providing fixing buckles on the rear insulator of the board pin that cooperate with the PCB board, improving the reliability of the pin fixation, reducing the number of parts, integrally installing and fixing the PCB board, with simple installation, and at the same time reducing the manufacturing cost. Description of the Drawings

[0026] Figure 1Schematic diagram of the completed charging gun structure installation

[0027] Figure 2 Schematic diagram of the exploded charging gun structure

[0028] Figure 3 Schematic diagram of the structure of the rear insulator of the board pin

[0029] In the figure, 1 - housing seal ring, 2 - plug housing, 21 - through hole, 3 - functional jack, 31 - ground jack, 32 - power jack, 33 - signal jack, 4 - rear insulator of the board pin, 41 - elastic buckle, 42 - limit groove for the resistance PCB board, 43 - fixing buckle for the temperature sensing PCB board, 51 - temperature sensing PCB board, 52 - resistance PCB board. Detailed implementation manners

[0030] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0031] A charging gun structure fixed by an insulator buckle, see Figures 1-3 , including a housing seal ring 1, a plug housing 2, a functional jack 3, a rear insulator 4 of the board pin, and a PCB board;

[0032] The front part of the plug housing 2 has a seal ring installation position, the plug housing 2 is provided with jack installation holes, and the plug housing 2 has a buckle structure matching the rear insulator 4 of the board pin;

[0033] The number of the buckle structures is more than 2. It should be noted that, under the condition of dimension and structure matching, actually one buckle can also achieve fixation. However, for better fixation effect, in this embodiment, the number of the buckle structures is 3;

[0034] One of the buckle structures is arranged above the plug housing 2, and the other two buckle structures are arranged on the left and right sides of the plug housing 2.

[0035] The buckle structure includes an elastic buckle 41 and a through hole 21;

[0036] The elastic buckle 41 is arranged on the rear insulator 4 of the board pin;

[0037] The through hole 21 is arranged on the plug housing 2 and corresponds to the position of the elastic buckle 41.

[0038] When the elastic buckle 41 is embedded in the through hole 21, it can rely on elasticity to abut against the through hole 21 to achieve a sealing effect.

[0039] The housing sealing ring 1 is installed on the sealing ring installation groove of the plug housing 2;

[0040] The functional jack 3 includes a ground jack 31, a power jack 32, and a signal jack 33, and the functional jack 3 is installed in the jack installation hole of the plug housing 2;

[0041] The rear insulator of the board pin is fixed to the plug housing 2 by a buckle, and the rear insulator of the board pin fixes the functional jack 3 in the jack installation hole.

[0042] The PCB board includes a temperature sensing PCB board 51 and a resistance PCB board 52, and the rear insulator of the board pin is provided with fixing buckles and / or limiting card slots that cooperate with the temperature sensing PCB board 51 and the resistance PCB board 52;

[0043] Specifically in this embodiment, refer to Figure 3 , a limiting slot 42 for the resistance PCB board 52 is provided at the upper part of the rear insulator of the board pin, and three fixing buckles 43 for the temperature sensing PCB board 51 are provided at the lower part of the rear insulator of the board pin;

[0044] The temperature sensing PCB board 51 and the resistance PCB board 52 are fixedly installed on the rear insulator of the board pin.

[0045] During use, first install the housing sealing ring 1 into the plug housing 2. At the front end of the housing buckle position, ensure that the front end is sealed, and there is no need to install the mounting plate seal at the rear end.

[0046] The rear insulator of the pin has a mounting surface in the radial direction, and the temperature sensing PCB board 51 is fixed by the fixing buckle 43 of the temperature sensing PCB board 51 of the rear insulator of the pin;

[0047] The resistance PCB board 52 is fixed by the limiting slot 42 of the resistance PCB board 52 of the rear insulator of the pin;

[0048] The ground jack 31, the power jack 32, and the signal jack 33 are respectively installed on the rear insulator of the pin, and then are installed on the mounting surface of the plug housing 2 and fixed by a buckle structure to prevent front-back movement.

[0049] Although the present invention has been described herein with reference to illustrative embodiments of the present invention, it should be understood that those skilled in the art can design many other modifications and embodiments that will fall within the scope of the principles and spirit of the present application. More specifically, within the scope of the present application, various variations and improvements can be made to the components and / or layout of the subject combination layout. In addition to the variations and improvements made to the components and / or layout, other uses will also be apparent to those skilled in the art.

Claims

1. A charging gun structure with an insulator snap-on fixation, characterized in that: Including housing sealing ring, plug housing, functional jack, and insulator behind the pin; The front part of the plug housing has a sealing ring installation position, the plug housing is provided with a jack installation hole, and the plug housing has a snap-fit ​​structure that matches the insulator behind the pin; The housing sealing ring is installed on the plug housing sealing ring installation groove; The functional jack is installed in the jack installation hole of the plug housing; The board pin rear insulator is fixed on the plug housing through a buckle, and the board pin rear insulator fixes the functional jack in the jack mounting hole.

2. A charging gun structure with an insulator snap-on fixation as claimed in claim 1, characterized in that: The number of the buckle structures is more than 2.

3. The charging gun structure with an insulator snap-on fixation as claimed in claim 1, characterized in that: The number of the buckle structures is 3; One of the buckle structures is arranged above the plug housing, and the other two buckle structures are arranged on the left and right sides of the plug housing.

4. A charging gun structure with an insulator snap-on fixation as described in any one of claims 1 to 3, characterized in that: The buckle structure includes an elastic buckle and a through hole; The elastic buckle is arranged on the insulator behind the plate needle; The through hole is arranged on the plug housing and corresponds to the position of the elastic buckle.

5. The charging gun structure with an insulator snap-on fixation as claimed in claim 1, characterized in that: Also includes PCB board; The board pin rear insulator is provided with a fixing buckle and / or a limiting slot that cooperates with the PCB board; The PCB board is fixedly mounted on the insulator behind the board pins.

6. A charging gun structure with an insulator snap-on fixation as claimed in claim 5, characterized in that: The PCB board includes a temperature sensor PCB board and a resistor PCB board.

7. The charging gun structure with an insulator snap-on fixation as claimed in claim 1, characterized in that: The functional jacks include a grounding jack, a power jack, and a signal jack.