Quick charging device for valve chamber

By designing a valve chamber fast charging device with parallel rectification module, the problem of failure of the power charging module of the long-transport pipeline valve chamber control cabinet in extreme weather is solved, and the effect of rapid power recovery and improvement of charging efficiency is achieved.

CN222915706UActive Publication Date: 2025-05-27PIPECHINA SOUTH CHINA CO +1
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Patent Information

Application Number
CN202421840861.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-27
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

Under extreme weather conditions, the power charging module of the long-distance pipeline valve chamber control cabinet may fail, resulting in communication interruption and equipment malfunction or inaction, resulting in serious consequences.

Method used

A valve chamber fast charging device is designed, and by connecting two rectifier modules in parallel and integrating and assembling, a stable 24V voltage is output to charge the battery in the valve chamber.

Benefits of technology

It realizes rapid recovery of power supply in valve chambers under extreme weather conditions, improves charging efficiency, avoids the risks of communication interruptions and equipment malfunction, simplifies emergency response, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a quick charging device for a valve chamber, which comprises a first rectifier module, a second rectifier module, a shell, a first direct-current busbar, a second direct-current busbar, a first bus strut and a second bus strut. The first direct-current busbar is electrically connected with the first rectifier module through the first bus strut, the second direct-current busbar is electrically connected with the second rectifier module through the second bus strut, the first direct-current busbar is provided with a first direct-current output binding post, and the second direct-current busbar is provided with a second direct-current output binding post; the first rectification module and the second rectification module are arranged in parallel; the first direct-current busbar, the second direct-current busbar, the first bus strut and the second bus strut are all arranged on the assembling side wall of the shell. According to the quick charging device for the valve chamber, the two rectifier modules are connected in parallel and are integrally assembled, and the positive and negative electrodes output stable voltage through the busbar, so that the storage battery in the valve chamber can be charged.
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Description

Technical Field

[0001] The utility model relates to the technical field of fast charging, and particularly relates to a fast charging device for a valve chamber. Background Art

[0002] For the Gobi hinterland with harsh climate, the winter temperature reaches -30°C. In recent years, with the improvement of the environment, the snowfall has increased year by year. If continuous cloudy, rainy and snowy weather occurs, or even extreme weather occurs, problems such as the failure of the power charging module inside the control cabinet of the long-distance pipeline valve chamber will occur, which will cause serious consequences such as communication interruption and equipment malfunction or even inaction. Given the importance of the power supply of the long-distance pipeline valve chamber control cabinet, temporary charging is required for various reasons to quickly restore the power supply of the valve chamber and improve the charging efficiency. Content of the Utility Model

[0003] The utility model provides a fast charging device for a valve chamber to solve one or several of the technical problems existing in the prior art.

[0004] The technical solution of the utility model to solve the above technical problems is as follows: A fast charging device for a valve chamber includes a first rectification module, a second rectification module, a housing, a first DC busbar, a second DC busbar, a first busbar support, and a second busbar support. The first rectification module and the second rectification module are each independently integrated in the housing. The first DC busbar is electrically connected to the first rectification module through the first busbar support, and the second DC busbar is electrically connected to the second rectification module through the second busbar support. A first DC output terminal is provided on the first DC busbar, and a second DC output terminal is provided on the second DC busbar.

[0005] The first rectification module and the second rectification module are arranged in parallel; the first DC busbar, the second DC busbar, the first busbar support, and the second busbar support are all arranged on the assembly side wall of the housing.

[0006] The beneficial effect of the utility model is that: In the fast charging device for a valve chamber of the utility model, two rectification modules are arranged in parallel and integrally assembled, and stable voltage is output through the busbar for the positive and negative poles, and the battery in the valve chamber can be charged.

[0007] On the basis of the above technical solution, the utility model can be further improved as follows.

[0008] Further, the first busbar support includes a first positive pole support and a first negative pole support. The first positive pole support is connected and conducted with the first DC busbar, and the first negative pole support is connected and conducted with the second DC busbar.

[0009] The beneficial effects of adopting the above further scheme are as follows: The first positive pole pillar and the first negative pole pillar can output voltage through the first DC busbar and the second DC busbar respectively.

[0010] Furthermore, the second busbar pillar includes a second positive pole pillar and a second negative pole pillar. The second positive pole pillar is connected and conducts with the first DC busbar, and the second negative pole pillar is connected and conducts with the second DC busbar.

[0011] The beneficial effects of adopting the above further scheme are as follows: The second positive pole pillar and the second negative pole pillar can output voltage through the first DC busbar and the second DC busbar respectively.

[0012] Furthermore, insulators are provided on the outer sides of both the first busbar pillar and the second busbar pillar.

[0013] Furthermore, the first DC busbar is crimped on the insulator of the first busbar pillar, and a part of the first busbar pillar passes through the first DC busbar and is electrically connected to the first DC busbar.

[0014] The beneficial effects of adopting the above further scheme are as follows: It is convenient for wiring connection of the first busbar pillar.

[0015] Furthermore, the second DC busbar is crimped on the insulator of the second busbar pillar, and a part of the second busbar pillar passes through the second DC busbar and is electrically connected to the second DC busbar.

[0016] The beneficial effects of adopting the above further scheme are as follows: It is convenient for wiring connection of the second busbar pillar.

[0017] Furthermore, the first DC busbar, the second DC busbar, the first busbar pillar, and the second busbar pillar are all arranged at the upper end of the assembly side wall of the housing.

[0018] Furthermore, the input interface of the first rectification module is connected to the mains or generator inlet through the first cable, and the input interface of the second rectification module is connected to the first cable through the second cable; a circuit breaker is provided on the first cable upstream of the connection between the second cable and the first cable.

[0019] Furthermore, the circuit breaker is installed on the assembly side wall of the housing and is located at the middle position of the assembly side wall.

[0020] Furthermore, both the first DC output terminal and the second DC output terminal face upward and are arranged above the upper surface of the housing. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a front view structural schematic diagram of the fast charging device for the valve chamber of the present utility model;

[0022] Figure 2 Schematic left view structure diagram of the rapid charging device for the valve chamber of the present utility model;

[0023] Figure 3 Schematic top view structure diagram of the rapid charging device for the valve chamber of the present utility model;

[0024] Figure 4 Schematic principle diagram of the rapid charging device for the valve chamber of the present utility model.

[0025] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0026] 1. First rectification module; 2. Second rectification module; 3. Housing; 4. First DC busbar; 5. Second DC busbar; 6. Circuit breaker; 7. First positive pole support; 8. First negative pole support; 9. Second positive pole support; 10. Second negative pole support; 11. First DC output terminal; 12. Second DC output terminal; 13. Insulator; 14. First cable; 15. Second cable; 16. Battery. Specific implementation mode

[0027] The principles and features of the present utility model will be described below in conjunction with the attached drawings. The examples cited are only used to explain the present utility model and are not intended to limit the scope of the present utility model.

[0028] As Figures 1 to 4 shown, a rapid charging device for a valve chamber in this embodiment includes a first rectification module 1, a second rectification module 2, a housing 3, a first DC busbar 4, a second DC busbar 5, a first busbar support, and a second busbar support. The first rectification module 1 and the second rectification module 2 are each independently integrated in the housing 3. The first DC busbar 4 is electrically connected to the first rectification module 1 through the first busbar support, and the second DC busbar 5 is electrically connected to the second rectification module 2 through the second busbar support. A first DC output terminal 11 is provided on the first DC busbar 4, and a second DC output terminal 12 is provided on the second DC busbar 5; the first rectification module 1 and the second rectification module 2 are arranged in parallel; the first DC busbar 4, the second DC busbar 5, the first busbar support, and the second busbar support are all arranged on the assembly side wall of the housing 3.

[0029] As Figure 2 and Figure 3 shown, the first busbar support in this embodiment includes a first positive pole support 7 and a first negative pole support 8. The first positive pole support 7 is connected and conducted with the first DC busbar 4, and the first negative pole support 8 is connected and conducted with the second DC busbar 5. The first positive pole support and the first negative pole support can output voltage through the first DC busbar and the second DC busbar respectively.

[0030] As Figure 2 andFigure 3 As shown, the second busbar support of this embodiment includes a second positive support 9 and a second negative support 10. The second positive support 9 is connected and electrically conductive to the first DC busbar 4, and the second negative support 10 is connected and electrically conductive to the second DC busbar 5. The second positive support and the second negative support can output voltage through the first DC busbar and the second DC busbar respectively.

[0031] As Figures 1 to 3 shown, insulators 13 are provided on the outer sides of both the first busbar support and the second busbar support of this embodiment.

[0032] As Figure 3 shown, the first DC busbar 4 of this embodiment is crimped on the insulator 13 of the first busbar support. The first busbar support partially passes through the first DC busbar 4 and is electrically connected to the first DC busbar 4, which facilitates the wiring connection of the first busbar support.

[0033] As Figure 3 shown, the second DC busbar 5 of this embodiment is crimped on the insulator 13 of the second busbar support. The second busbar support partially passes through the second DC busbar 5 and is electrically connected to the second DC busbar 5, which facilitates the wiring connection of the second busbar support.

[0034] As Figure 1 and Figure 2 shown, the first DC busbar 4, the second DC busbar 5, the first busbar support, and the second busbar support of this embodiment are all arranged at the upper end of the assembly side wall of the housing 3.

[0035] As Figure 4 shown, the input interface of the first rectification module 1 of this embodiment is connected to the mains or generator inlet through the first cable 14, and the input interface of the second rectification module 2 is connected to the first cable 14 through the second cable 15; a circuit breaker 6 is provided on the first cable 14 upstream of the connection between the second cable 15 and the first cable 14.

[0036] As Figure 2 and Figure 3 shown, the circuit breaker 6 of this embodiment is installed on the assembly side wall of the housing 3 and is located at the middle position of the assembly side wall.

[0037] As Figure 2 shown, the first DC output terminal 11 and the second DC output terminal 12 of this embodiment both face upward and are arranged above the upper surface of the housing 3.

[0038] The fast charging device for the valve chamber in this embodiment rectifies the alternating current of a single-phase generator into direct current with a rated voltage of 24V to charge the 24V battery pack in the valve chamber. It is the most basic component of this device, and the AC input voltage range is (175V - 275Vac). Constant power output characteristic: when the strong charge output is 30V, the current is 50A. When the battery voltage is relatively low, a relatively large power can still be output. When the battery voltage is 24V, the current is 60A.

[0039] A fast charging device for the valve chamber in this embodiment integrates and assembles two rectification modules in parallel, and the positive and negative poles output a stable 24V voltage through a busbar, which can charge the battery 16 in the valve chamber.

[0040] When the battery voltage in the valve chamber drops to the warning value, the charging device of the present utility model is used to charge the battery pack in time, ensuring that there is no risk of communication interruption in the valve chamber.

[0041] The fast charging device for the valve chamber of the present utility model has a simple structure, is convenient to carry and install, and provides a fast processing means for emergency handling. It is very conducive to promotion and can also reduce the emergency handling time. Through the research, development and use of this device, the on-site operation can effectively save labor costs, improve the operation efficiency, shorten the emergency repair time, reduce the risk of communication interruption, and avoid the operation risk of misoperation of the valve chamber caused by such failures. The National Pipeline Network Corporation has many valve chambers under its jurisdiction, which are distributed across oil and gas pipeline stations across the country. The power supply batteries are all 24V power supplies, and the application prospect is wide.

[0042] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0043] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0044] In the present utility model, unless otherwise clearly defined or limited, terms such as "installation", "connection", "attachment", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the internal communication between two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0045] In the present utility model, unless otherwise clearly defined or limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher horizontal level than the second feature. The first feature being "under", "beneath" and "underneath" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower horizontal level than the second feature.

[0046] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0047] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present utility model.

Claims

1. A valve chamber fast charging device, characterized in that: The invention comprises a first rectifier module, a second rectifier module, a housing, a first DC busbar, a second DC busbar, a first busbar support, and a second busbar support, wherein the first rectifier module and the second rectifier module are independently integrated in the housing, the first DC busbar is electrically connected to the first rectifier module through the first busbar support, the second DC busbar is electrically connected to the second rectifier module through the second busbar support, the first DC busbar is provided with a first DC output terminal, and the second DC busbar is provided with a second DC output terminal; The first rectifier module and the second rectifier module are arranged in parallel; the first DC busbar, the second DC busbar, the first busbar support and the second busbar support are all arranged on the assembly side wall of the shell.

2. A valve chamber fast charging device according to claim 1, characterized in that: The first busbar support includes a first positive pole support and a first negative pole support, the first positive pole support is connected to and conducted with the first DC busbar, and the first negative pole support is connected to and conducted with the second DC busbar.

3. A valve chamber fast charging device according to claim 1, characterized in that: The second busbar support includes a second positive pole support and a second negative pole support, the second positive pole support is connected to and conducted with the first DC busbar, and the second negative pole support is connected to and conducted with the second DC busbar.

4. A valve chamber fast charging device according to claim 1, characterized in that: Insulators are disposed on the outer sides of the first busbar support and the second busbar support.

5. A valve chamber fast charging device according to claim 4, characterized in that: The first DC busbar is crimped onto the insulator of the first busbar support, and the first busbar support partially passes through the first DC busbar and is electrically connected to the first DC busbar.

6. A valve chamber fast charging device according to claim 4, characterized in that: The second DC busbar is crimped onto the insulator of the second busbar support, and the second busbar support partially passes through the second DC busbar and is electrically connected to the second DC busbar.

7. A valve chamber fast charging device according to claim 1, characterized in that: The first DC busbar, the second DC busbar, the first busbar support and the second busbar support are all arranged on the upper end of the assembly side wall of the shell.

8. A valve chamber fast charging device according to claim 1, characterized in that: The input interface of the first rectifier module is connected to the mains or oil engine access port through a first cable, and the input interface of the second rectifier module is connected to the first cable through a second cable; a circuit breaker is provided on the first cable upstream of the connection between the second cable and the first cable.

9. A valve chamber fast charging device according to claim 8, characterized in that: The circuit breaker is mounted on the assembly side wall of the housing and is located at the middle position of the assembly side wall.

10. A valve chamber fast charging device according to claim 1, characterized in that: The first DC output binding post and the second DC output binding post are both arranged upward and beyond the upper surface of the housing.