Variable frequency generator controller heat dissipation system
By dividing the heat dissipation channel into two areas: high flow rate and low flow rate, and using the heat dissipation ribs and barriers to adjust the air flow rate, the problem of insufficient or excessive heat dissipation of the frequency converter controller in the prior art is solved, and a more balanced and efficient heat dissipation effect is achieved.
Patent Information
- Application Number
- CN202421700071.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing frequency converter generator controllers have insufficient heat dissipation and are unable to effectively dissipate heat in high-heat zones, resulting in insufficient heat dissipation in some areas and excessive heat dissipation in some areas.
By dividing the heat dissipation channel into a first heat dissipation zone with a high flow rate and a second heat dissipation zone with a low flow rate, multiple heat dissipation channels are formed using a plurality of heat dissipation ribs, and a barrier portion is provided in the second heat dissipation zone to adjust the air flow rate, ensuring that the high heat dissipation zone obtains efficient heat dissipation while the low heat dissipation zone avoids excessive heat dissipation.
It realizes efficient heat dissipation in high-heat zones, avoids insufficient heat dissipation or excessive heat dissipation, and has a simple structure and reduces production costs.
Smart Images

Figure CN222916454U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a heat dissipation system, in particular to a heat dissipation system for a variable-frequency generator controller. Background Art
[0002] A general variable-frequency generator refers to a mechanical device that converts mechanical energy into electrical energy. Since the controller of the variable-frequency generator includes a plurality of electrical components, during the power generation process of the variable-frequency generator, a large amount of heat will be generated by the controller, resulting in an increase in the temperature of the electrical components. Once the temperature of the electrical components is too high, it will affect the operation of the electrical components or even cause damage. Therefore, it is necessary to dissipate heat from the controller.
[0003] Chinese Patent Document CN220168028U discloses a generator, which includes an engine and a controller. The engine includes a wind guide cover and an impeller installed in the wind guide cover. Among them: there is also an installation frame, and the controller is fixed on the installation frame; there is a suction cavity between the wind guide cover and the impeller, and the wind guide cover is provided with a suction port communicated with the suction cavity; the controller is provided with a wind guide cover, and part or all of the wind guide cover wraps the controller to form an air intake channel, and the suction port is communicated with the air intake channel. The utility model can forcibly guide the airflow passing through the controller, and then cooperate with the suction method to make the airflow forcibly blow through the controller, taking away most of the heat of the controller, so as to improve the heat dissipation effect of the controller.
[0004] Although the heat dissipation effect can be improved by forcibly guiding the airflow in the prior art, it is impossible to effectively dissipate heat from the high-temperature area during the heat dissipation process, resulting in insufficient heat dissipation in some parts, while there is also an overheat dissipation situation in some areas. Summary of the Utility Model
[0005] In order to solve the technical problem of insufficient pertinence in the heat dissipation of the variable-frequency generator in the prior art, the utility model provides a heat dissipation system for a variable-frequency generator controller, which includes a controller and a wind guide housing. The controller is located inside the wind guide housing. The wind guide housing is provided with an air intake port and an air outlet. The controller includes heat-generating electrical components. One side of the heat-generating electrical components is provided with a heat dissipation plate, and the heat dissipation plate is provided with a plurality of heat dissipation ribs. The heat dissipation ribs extend from the air intake port direction towards the air outlet direction to form a plurality of heat dissipation channels. Among them: the heat dissipation channels are provided with a first heat dissipation area with a high flow rate and a second heat dissipation area with a low flow rate.
[0006] Compared with the prior art, in this solution, the heat dissipation channels are divided into a first heat dissipation area with a high flow rate and a second heat dissipation area with a low flow rate. Therefore, the heat dissipation efficiency of the first heat dissipation area is higher, which can ensure the heat dissipation of the high-temperature area, while the heat dissipation efficiency of the second heat dissipation area is relatively low, which can also avoid overheat dissipation of the low-temperature area. Thus, it can avoid the situation of insufficient heat dissipation or overheat dissipation of some components, has a simple structure, and can also reduce the production cost of the heat dissipation system.
[0007] Preferably, a blocking portion is provided in the heat dissipation channel of the second heat dissipation area. In this solution, the setting of the blocking portion can achieve low-flow heat dissipation, and the structure is simple.
[0008] Preferably, the blocking portion is located on the air outlet side of the heat dissipation channel.
[0009] Preferably, the number of heat dissipation ribs in the first heat dissipation area is set to be greater than that in the second heat dissipation area. In this solution, by adjusting the number of heat dissipation ribs, the heat dissipation effect can be enhanced or weakened, and the structure is simple.
[0010] Preferably, the heating electrical element includes a main heating electrical element and a secondary heating electrical element. The main heating electrical element is located in the first heat dissipation area, and the secondary heating electrical element is located in the second heat dissipation area. In this solution, the main heating electrical element is arranged in the first heat dissipation area to dissipate heat with high flow rate, and the secondary heating element is arranged in the second heat dissipation area to dissipate heat with low flow rate, which can avoid the situation of insufficient heat dissipation of the main heating electrical element and excessive heat dissipation of the secondary heating electrical element, and the structure is simple.
[0011] Preferably, the heating electrical element includes a first temperature-resistant interval electrical element and a second heat-resistant interval electrical element. In this solution, temperature-resistant management is carried out on the heating electrical element to avoid overheating damage or excessive heat dissipation.
[0012] Preferably, the first temperature-resistant interval electrical element is located on the air inlet side of the second temperature-resistant interval electrical element. With the setting in this solution, the temperature at the air inlet is relatively low, which can reduce the thermal influence of other heating electrical elements.
[0013] Preferably, it further includes mounting brackets located on both the upper and lower sides of the controller. The mounting brackets are provided with longitudinally adjustable mounting strip holes or mounting grooves. The mounting strip holes or mounting grooves provided in this solution can adjust the position of the controller to a certain extent, so that the supporting force of the controller is on the lower side, ensuring a stable support for the controller.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the heat dissipation channel is divided into a first heat dissipation area with high flow rate and a second heat dissipation area with low flow rate. Therefore, the heat dissipation efficiency of the first heat dissipation area is higher, which can ensure the heat dissipation of the high-temperature area, while the heat dissipation efficiency of the second heat dissipation area is relatively low, and it can also avoid the situation of excessive heat dissipation of the low-temperature area. Thus, it can avoid the situation of insufficient heat dissipation or excessive heat dissipation of some components, the structure is simple, and the production cost of the heat dissipation system can also be reduced.
[0016] 2. The utility model adjusts the number of heat dissipation ribs to enhance or weaken the heat dissipation effect, and the structure is simple.
[0017] 3. The utility model can ensure a stable support for the controller. Description of the Drawings
[0018] Figure 1 Schematic diagram ① of the heat dissipation system of a variable - frequency generator controller according to the present utility model;
[0019] Figure 2 Schematic diagram ② of the heat dissipation system of a variable - frequency generator controller;
[0020] Figure 3 Schematic diagram ③ of the heat dissipation system of a variable - frequency generator controller;
[0021] Figure 4 Schematic diagram ④ of the heat dissipation system of a variable - frequency generator controller;
[0022] Figure 5 Schematic diagram of the mounting bracket. Detailed implementation manners
[0023] The following is a further detailed description through specific implementation manners:
[0024] 1. Definition
[0025] Temperature resistance: refers to the temperature that an electrical component can withstand.
[0026] 2. The reference signs in the drawings of the specification include: air - guiding housing 1, heat - dissipating ribs 2, blocking part 3, first heat - dissipation area 4, second heat - dissipation area 5, air inlet 6, heating electrical component 7, heat - dissipating plate 8, air outlet 9, upper mounting bracket 10, lower mounting bracket 11, mounting slot 12.
[0027] The embodiment is basically as shown in the attached... Figures 1 - 5 A variable - frequency generator controller heat - dissipation system includes a controller, an air - guiding housing 1, and mounting brackets located on the upper and lower sides of the controller, including an upper mounting bracket 10 and a lower mounting bracket 11. The controller is located inside the air - guiding housing 1. The air - guiding housing 1 is provided with an air inlet 6 and an air outlet 9. The controller includes a heating electrical component 7. One side of the heating electrical component 7 is provided with a heat - dissipating plate 8. A plurality of heat - dissipating ribs 2 are provided on the heat - dissipating plate 8. The heat - dissipating ribs 2 extend along the air - inlet direction towards the air - outlet direction to form a plurality of heat - dissipation channels. The mounting bracket is provided with longitudinally adjustable mounting slot holes or mounting slots 12. The lower mounting bracket 11 is as shown in... Figure 5 The lower mounting bracket 11 is provided with a mounting slot 12.
[0028] The heat - dissipation channels are provided with a first heat - dissipation area 4 with a high flow rate and a second heat - dissipation area 5 with a low flow rate. The heating electrical component 7 includes a main heating electrical component 7 and a secondary heating electrical component 7. The main heating electrical component 7 is located in the first heat - dissipation area 4, and the secondary heating electrical component 7 is located in the second heat - dissipation area 5.
[0029] A blocking portion 3 is provided in the heat dissipation channel of the second heat dissipation area 5, and the number of heat dissipation ribs 2 in the first heat dissipation area 4 is set to be greater than the number of heat dissipation ribs 2 in the second heat dissipation area 5. In this embodiment, the blocking portion 3 is located on the air outlet side of the heat dissipation channel. In other embodiments, the blocking portion can also be provided at other positions.
[0030] The heating electrical element 7 includes a first temperature-resistant interval electrical element and a second heat-resistant interval electrical element, and the first temperature-resistant interval electrical element is located on the air inlet side of the second heat-resistant interval electrical element.
[0031] Note: In the present utility model, the air inlet and air outlet are based on the flow direction of the air flow.
[0032] The specific implementation process is as follows: During operation, the external cold air enters the heat dissipation channel from the air inlet 6, flows along the heat dissipation channel, and then blows out from the air outlet 9. During the flow, it drives the heat of the heating electrical element 7 in the controller, achieving the effect of heat dissipation and temperature reduction. When the air flows in the second heat dissipation area 5, since the blocking portion 3 is provided in the heat dissipation channel of the second heat dissipation area 5, the flow of the air in the second heat dissipation area 5 is blocked by the blocking portion 3, so the air flow rate decreases, thereby avoiding the situation of excessive heat dissipation of the secondary heating electrical element 7 at the second heat dissipation area 5.
[0033] The above are only embodiments of the present utility model. Well-known specific structures and characteristics and other common knowledge are not described in detail here. Those of ordinary skill in the art know all the common technical knowledge in the technical field of the utility model before the application date or the priority date, can know all the existing technologies in this field, and have the ability to apply the conventional experimental means before this date. Those of ordinary skill in the art can, under the inspiration given in this application, combine their own abilities to improve and implement this solution. Some typical well-known structures or well-known methods should not become an obstacle for those of ordinary skill in the art to implement this application. It should be noted that for those skilled in the art, without departing from the structure of the present utility model, several deformations and improvements can still be made, and these should also be regarded as the protection scope of the present utility model, and these will not affect the implementation effect of the present utility model and the practicality of the patent. The protection scope required by this application should be subject to the content of its claims, and the specific implementation manners and other records in the specification can be used to interpret the content of the claims.
Claims
1. A variable frequency generator controller heat dissipation system, comprising a controller and an air guide housing, wherein the controller is located in the air guide housing, the air guide housing is provided with an air inlet and an air outlet, the controller comprises a heating element, a heat dissipation plate is provided on one side of the heating element, a plurality of heat dissipation ribs are provided on the heat dissipation plate, the heat dissipation ribs extend from the air inlet direction toward the air outlet direction to form a plurality of heat dissipation channels, characterized in that: The heat dissipation channel is provided with a first heat dissipation area with a high flow rate and a second heat dissipation area with a low flow rate.
2. The variable frequency generator controller heat dissipation system according to claim 1, characterized in that: A blocking portion is provided in the heat dissipation channel of the second heat dissipation zone.
3. The variable frequency generator controller heat dissipation system according to claim 2, characterized in that: The blocking portion is located at the air outlet side of the heat dissipation channel.
4. The variable frequency generator controller heat dissipation system according to any one of claims 1 to 3, characterized in that: The number of heat dissipation ribs in the first heat dissipation zone is greater than the number of heat dissipation ribs in the second heat dissipation zone.
5. The variable frequency generator controller heat dissipation system according to claim 4, characterized in that: The heat-generating electric element comprises a primary heat-generating electric element and a secondary heat-generating electric element. The primary heat-generating electric element is located in the first heat-dissipating area, and the secondary heat-generating electric element is located in the second heat-dissipating area.
6. The variable frequency generator controller heat dissipation system according to claim 5, characterized in that: The heating electric element includes a first temperature-resistant range electric element and a second temperature-resistant range electric element.
7. The variable frequency generator controller heat dissipation system according to claim 6, characterized in that: The first temperature-resistant range electrical component is located at the air inlet side of the second temperature-resistant range electrical component.
8. The variable frequency generator controller heat dissipation system according to claim 7, characterized in that: It also includes mounting brackets located at the upper and lower sides of the controller, and the mounting brackets are provided with longitudinally adjustable mounting bar holes or mounting grooves.
Citation Information
Patent Citations
Generator
CN220168028U