Pressure-resistant sushi forming device

Abstract

The utility model relates to the technical field of sushi processing devices, and discloses a pressure-resistant sushi forming device which comprises a device table, and four guide rods are fixedly mounted at the upper end of the device table. By arranging the air cylinder, the shaping pressing plate, the tension sensor and the like, the compression molding of sushi is changed from manual pressing to mechanical control, and the pressing force can be monitored in real time and accurately controlled, so that the compression of rice materials is more stable, the molding effect is good, the quality is controllable, the damage to a mold caused by overlarge pressure is also avoided, and the production efficiency is improved. The automatic rice roll forming machine is high in automation degree, good in processing effect and fast in forming, the labor burden of a user is effectively relieved, a motor in the material ejecting mechanism is started to drive a threaded rod to rotate, a lifting plate moves upwards, all ejection plates are ejected out of a forming groove through ejection rods, and therefore pressed rice rolls are pushed out of the forming groove at a time, direct collection is facilitated, and the labor intensity of the user is relieved. The workload of a user is greatly reduced, time and labor are saved, and productivity is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of sushi processing devices, in particular to a pressure-resistant sushi forming device. Background Art

[0002] Sushi is a popular food. Because it is easy to carry and simple to eat, it has become a favorite dining product for busy people. During the production process, cooked rice and other side dishes need to be pressed into rice balls through special pressing molds. Overall, the production method is also relatively simple and convenient.

[0003] According to the search, Chinese patent literature, announcement number: CN216415988U, discloses a stable sushi roll core mold with high pressure resistance, which includes a pressing base, a mold assembly, a shaping assembly, a buffer guide rod and a buffer spring. The mold assembly is arranged above the pressing base, and the mold assembly includes a shaping mold, a shaping groove, a shaping plate and a mold slide. The shaping mold is arranged on the top wall of the pressing base, and the shaping mold is provided with multiple groups. The shaping groove is arranged in the shaping mold, and the shaping groove is arranged in a hollow cavity with an upper opening. The shaping plate is arranged above the pressing base, and the mold slide is arranged in the shaping plate. The utility model belongs to the technical field of sushi processing, and specifically provides a mold assembly to process rice balls into sushi, and the pressing assembly is convenient for compacting rice balls and facilitating the fixed forming of sushi. It is a stable sushi roll core mold with high pressure resistance, which is highly practical, simple to operate, reasonably designed, simple in structure, stable and reliable, easy to use, and highly efficient. However, the device has some shortcomings. The device still uses a manual method to press the handle to work. The pressing force cannot be accurately controlled during the pressing process, which can easily cause the quality of the pressed rice balls to be inconsistent each time. Excessive pressure can also damage the mold and increase the labor burden of the user, which is time-consuming and laborious. Secondly, the device does not have a mechanism for squeezing out the pressed rice balls, which makes the material collection operation complicated, time-consuming, and difficult to handle, increasing the workload. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] The utility model aims to provide a pressure-resistant sushi forming device to solve the problem raised in the above-mentioned background technology that the device still uses a manual method to press down a handle to work, and the pressing force cannot be accurately controlled during the pressing process, which easily causes the quality of the pressed rice balls to be inconsistent each time, and when the pressure is too high, it will also damage the mold, and it will increase the labor burden of the user, which is time-consuming and labor-intensive. Secondly, the device does not have a mechanism for squeezing out the pressed rice balls, which makes the material collection operation complicated, time-consuming, and difficult to handle, increasing the workload.

[0006] (2) Technical solution

[0007] To achieve the above object, the utility model provides the following technical solution: a pressure-resistant sushi forming device, including a device table, four guide rods are fixedly installed at the upper end of the device table, a top plate is fixedly installed at the upper ends of the four guide rods, a cylinder is fixedly installed in the middle of the lower side of the top plate, a lower pressing plate is fixedly installed at the movable end of the cylinder, and the lower pressing plate is movably penetrated by the four guide rods. An inner groove I is opened inside the device table, several forming grooves communicating with the inner groove I are opened at the upper end of the device table, a top plate is arranged at the bottom of each forming groove, and a top material mechanism for ejecting the top plate is arranged in the inner groove I. A corresponding shaping pressing plate is arranged directly above each forming groove.

[0008] Preferably, an inner groove II is opened at the left end inside the device table, a control panel and a power supply are installed in the inner groove II, and the power supply and the cylinder are both electrically connected to the control panel.

[0009] Through the above technical solution, the control panel controls the start-up of the cylinder, replacing manual pressing force.

[0010] Preferably, a tension sensor is installed at the bottom of the top plate, a tension spring is fixedly installed at the connecting end of the tension sensor away from the top plate, the other end of the tension spring away from the tension sensor is fixedly installed on the lower pressing plate, and the tension sensor is electrically connected to the control panel.

[0011] Through the above technical solution, during the process of the cylinder pushing the lower pressing plate downward, the tension sensor and the tension spring cooperate to monitor the tension in real time and transmit the data to the control panel for processing. Thus, the control panel can judge the height position of the lower pressing plate. That is, judge the approximate depth of the shaping pressing plate pressed into the forming groove.

[0012] Preferably, a telescopic rod is fixedly connected between each shaping pressing plate and the lower pressing plate, and a buffer spring is sleeved outside each telescopic rod.

[0013] Through the above technical solution, during the process of the shaping pressing plate being pressed into the forming groove, the shaping pressing plate presses the stored material into a ball, and at the same time, the buffer spring is compressed to play a certain buffering role.

[0014] Preferably, the top material mechanism includes a lifting plate and ejecting rods. A lifting plate is arranged in the inner groove I, multiple ejecting rods are fixedly installed on the lifting plate, and the upper end of each ejecting rod is fixedly installed at the bottom of the corresponding top plate.

[0015] Through the above technical solution, when the lifting plate moves upward, it pushes each ejecting rod to eject the top plate out of the forming groove, thus completing the discharging and facilitating the direct collection of the rice balls.

[0016] Preferably, the ejecting mechanism further includes a threaded rod and a smooth rod. A threaded rod is rotatably installed on the left inner wall of the first inner groove, and a smooth rod is fixedly connected to the right inner wall of the first inner groove. The threaded rod threadedly penetrates and connects the left end of the lifting plate, and the smooth rod movably penetrates the right end of the lifting plate.

[0017] Through the above technical solution, the rotation of the threaded rod drives the lifting plate to move up and down, and the smooth rod maintains the stability of the lifting of the lifting plate.

[0018] Preferably, the ejecting mechanism further includes a groove and a motor. A groove is formed at the bottom of the device table, and a motor is installed in the groove. The output shaft of the motor passes through the bottom wall of the device table and is fixedly connected to the threaded rod. The motor is electrically connected to the control panel.

[0019] Through the above technical solution, the control panel controls the start of the motor to drive the threaded rod to rotate, thereby controlling the discharging step.

[0020] Preferably, a display is installed at the front end of the device table. The display is provided with a screen and adjustment buttons, and the display is electrically connected to the control panel.

[0021] Through the above technical solution, the display shows the results such as the pressure data. At the same time, the maximum pressure value of the brake can be adjusted through the adjustment buttons. When the tensile force data monitored by the tensile force sensor reaches the set maximum value, the air cylinder will immediately stop running, ensuring the control force of the stable pressure on the rice ball.

[0022] Compared with the prior art, the present utility model provides a sushi forming device with pressure resistance, having the following beneficial effects:

[0023] 1. Through the device table, guide rod, top plate, lower pressing plate, air cylinder, shaping pressing plate, tensile force sensor, tensile spring, telescopic rod, buffer spring, control panel, power supply, display, screen, adjustment buttons, etc. provided by the present utility model, the manual pressing for the sushi forming is changed to mechanical control, and the downward pressure can be monitored and precisely controlled in real time, making the pressing of the rice material more stable, with good forming effect, controllable quality, avoiding damage to the mold caused by excessive pressure, high automation degree, good processing effect, fast forming, and effectively reducing the labor burden of the user;

[0024] 2. Through the ejection plate and the ejecting mechanism provided by the present utility model, the motor in the ejecting mechanism can be started to drive the threaded rod to rotate, the lifting plate moves upward and the ejection rods eject the respective ejection plates out of the forming groove through the ejection rods, so as to push the pressed rice balls out of the forming groove at one time, which is convenient for direct collection, greatly reducing the workload of the user, saving time and effort, and improving productivity BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 Schematic diagram of the three-dimensional structure of the present utility model;

[0026] Figure 2 Schematic diagram of the sectional structure of the present utility model;

[0027] Figure 3 For the present utility model Figure 2 Enlarged schematic diagram of the structure at position A in;

[0028] Figure 4 For the present utility model Figure 2 Enlarged schematic diagram of the structure at position B in.

[0029] In the figure: 1, device table; 2, guide rod; 3, top plate; 4, first inner groove; 5, forming groove; 6, ejector plate; 7, ejecting mechanism; 701, lifting plate; 702, ejecting rod; 703, threaded rod; 704, smooth rod; 705, groove; 706, motor; 8, lower pressing plate; 9, cylinder; 10, shaping pressing plate; 11, tension sensor; 12, tension spring; 13, telescopic rod; 14, buffer spring; 15, second inner groove; 16, control panel; 17, power supply; 18, display; 19, screen; 20, adjustment button. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] Embodiment 1:

[0032] As Figures 1-4 shown, a sushi forming device with pressure resistance provided by the present utility model includes a device table 1. Four guide rods 2 are fixedly installed at the upper end of the device table 1. Four guide rods 2 are fixedly installed at the upper ends. A top plate 3 is fixedly installed at the middle part of the lower side of the top plate 3. A cylinder 9 is fixedly installed at the movable end of the cylinder 9. A lower pressing plate 8 is fixedly installed on the movable end of the cylinder 9, and the lower pressing plate 8 is movably penetrated by the four guide rods 2. A first inner groove 4 is opened inside the device table 1. A plurality of forming grooves 5 communicating with the first inner groove 4 are opened at the upper end of the device table 1. An ejector plate 6 is arranged at the bottom of each forming groove 5. An ejecting mechanism 7 for ejecting the ejector plate 6 is arranged in the first inner groove 4. A corresponding shaping pressing plate 10 is arranged directly above each forming groove 5.

[0033] Specifically, an inner groove two 15 is provided at the left end inside the device table 1. A control panel 16 and a power supply 17 are installed in the inner groove two 15, and both the power supply 17 and the air cylinder 9 are electrically connected to the control panel 16. The advantage is that the control panel 16 controls the startup of the air cylinder 9, replacing manual pressing for force application.

[0034] Specifically, a tension sensor 11 is installed at the bottom of the top plate 3. A tension spring 12 is fixedly installed at the connecting end of the tension sensor 11 away from the top plate 3. One end of the tension spring 12 away from the tension sensor 11 is fixedly installed on the lower pressing plate 8, and the tension sensor 11 is electrically connected to the control panel 16. The advantage is that during the process of the air cylinder 9 pushing the lower pressing plate 8 downward, the tension sensor 11 and the tension spring 12 cooperate to monitor the tension in real time and transmit the data to the control panel 16 for processing. Thus, the control panel 16 can judge the height position of the lower pressing plate 8. That is, judge the approximate depth of the shaping pressing plate 10 pressed into the shaping groove 5.

[0035] Specifically, a telescopic rod 13 is fixedly connected between each shaping pressing plate 10 and the lower pressing plate 8. A buffer spring 14 is sleeved outside each telescopic rod 13. The advantage is that during the process of the shaping pressing plate 10 being pressed into the shaping groove 5, the shaping pressing plate 10 presses the stored material into a mass, and at the same time, the buffer spring 14 compresses, playing a buffering role to a certain extent.

[0036] Embodiment Two:

[0037] As Figures 1-3 shown, as an improvement over the previous embodiment. Specifically, the material ejecting mechanism 7 includes a lifting plate 701 and ejecting rods 702. The lifting plate 701 is arranged in the inner groove one 4. A plurality of ejecting rods 702 are fixedly installed on the lifting plate 701. The upper end of each ejecting rod 702 is fixedly installed at the bottom of the corresponding ejecting plate 6. The advantage is that when the lifting plate 701 moves upward, it pushes each ejecting rod 702 to eject the ejecting plate 6 out of the shaping groove 5, thus completing the discharging and facilitating the direct collection of the rice balls.

[0038] Specifically, the material ejecting mechanism 7 further includes a threaded rod 703 and a smooth rod 704. The threaded rod 703 is rotatably installed on the left inner wall of the inner groove one 4, and the smooth rod 704 is fixedly connected to the right inner wall of the inner groove one 4. The threaded rod 703 threadedly penetrates and connects the left end of the lifting plate 701, and the smooth rod 704 movably penetrates the right end of the lifting plate 701. The advantage is that the rotation of the threaded rod 703 drives the lifting plate 701 to lift and lower, and the smooth rod 704 maintains the stability of the lifting and lowering of the lifting plate 701.

[0039] Specifically, the blanking mechanism 7 further includes a groove 705 and a motor 706. A groove 705 is formed at the bottom of the device table 1, and a motor 706 is installed in the groove 705. The output shaft of the motor 706 passes through the bottom wall of the device table 1 and is fixedly connected to the threaded rod 703. The motor 706 is electrically connected to the control panel 16. The advantage is that the control panel 16 controls the start of the motor 706 to drive the threaded rod 703 to rotate, thereby controlling the blanking step.

[0040] Specifically, a display 18 is installed at the front end of the device table 1. A screen 19 and adjustment buttons 20 are provided on the display 18, and the display 18 is electrically connected to the control panel 16. The advantage is that the display 18 displays results such as pressure data. At the same time, the maximum pressure value of braking can be adjusted through the adjustment buttons 20. When the tensile force data monitored by the tensile force sensor 11 reaches the set maximum value, the air cylinder 9 will immediately stop operating, ensuring the control force of the stable pressure on the rice ball. The model of the tensile force sensor 11 used in this device is H3-C3.

[0041] During use, first, adjust the maximum threshold value for the control panel 16 to control the stop of the air cylinder 9 through the adjustment buttons 20. Then, fill each filling material into each forming groove 5. Start the air cylinder 9 to push the lower pressing plate 8 downward. The lower pressing plate 8 pushes each shaping pressing plate 10 into the corresponding forming groove 5 to extrude the filling material into a ball. During this process, the buffer spring 14 is compressed and the telescopic rod 13 contracts, providing a certain degree of buffering effect for the stamping of the filling material. At the same time, the tensile force sensor 11 monitors the tensile force received by the tensile spring 12 in real time. When the set maximum threshold value is reached, the control panel 16 controls the air cylinder 9 to stop operating. Then, continue to start the air cylinder 9 to raise the lower pressing plate 8, and start the motor 706 to drive the threaded rod 703 to rotate. The lifting plate 701 moves upward and ejects each ejecting plate 6 out of the forming groove 5 through the ejecting rod 702. At this time, the formed rice balls are convenient for direct collection.

[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure-resistant sushi forming device, comprising a device table (1), characterized in that: Four guide rods (2) are fixedly mounted on the upper end of the device table (1), and a top plate (3) is fixedly mounted on the upper ends of the four guide rods (2). A cylinder (9) is fixedly mounted on the middle part of the lower side of the top plate (3), and a lower pressure plate (8) is fixedly mounted on the movable end of the cylinder (9), and the lower pressure plate (8) is movably penetrated by the four guide rods (2). An inner groove (4) is provided on the inner side of the device table (1), and a plurality of forming grooves (5) connected to the inner groove (4) are provided on the upper end of the device table (1). An ejection plate (6) is provided at the bottom of each of the forming grooves (5), and an ejection mechanism (7) for ejecting the ejection plate (6) is provided in the inner groove (4), and a corresponding shaping pressing plate (10) is provided directly above each of the forming grooves (5).

2. A pressure-resistant sushi forming device according to claim 1, characterized in that: An inner groove (15) is provided at the inner left end of the device platform (1), a control panel (16) and a power supply (17) are installed in the inner groove (15), and the power supply (17) and the cylinder (9) are electrically connected to the control panel (16).

3. A pressure-resistant sushi forming device according to claim 2, characterized in that: A tension sensor (11) is installed at the bottom of the top plate (3), a tension spring (12) is fixedly installed on the connection end of the tension sensor (11) away from the top plate (3), one end of the tension spring (12) away from the tension sensor (11) is fixedly installed on the lower pressure plate (8), and the tension sensor (11) is electrically connected to the control panel (16).

4. The pressure-resistant sushi forming device according to claim 1, characterized in that: A telescopic rod (13) is fixedly connected between each of the shaping pressing plates (10) and the lower pressing plate (8), and a buffer spring (14) is sleeved on the outer side of each of the telescopic rods (13).

5. The pressure-resistant sushi forming device according to claim 3, characterized in that: The ejection mechanism (7) comprises a lifting plate (701) and an ejection rod (702). The inner groove (4) is provided with a lifting plate (701). A plurality of ejection rods (702) are fixedly mounted on the lifting plate (701). The upper end of each ejection rod (702) is fixedly mounted on the bottom of a corresponding ejection plate (6).

6. The pressure-resistant sushi forming device according to claim 5, characterized in that: The ejecting mechanism (7) further comprises a threaded rod (703) and a smooth rod (704); the threaded rod (703) is rotatably mounted on the inner wall at the left end of the inner groove (4); the smooth rod (704) is fixedly connected to the inner wall at the right end of the inner groove (4); the threaded rod (703) is threadedly penetrated through the left end of the lifting plate (701); and the smooth rod (704) is movably penetrated through the right end of the lifting plate (701).

7. The pressure-resistant sushi forming device according to claim 6, characterized in that: The ejecting mechanism (7) further comprises a groove (705) and a motor (706); the bottom of the device platform (1) is provided with a groove (705); a motor (706) is installed in the groove (705); an output shaft of the motor (706) passes through the bottom wall of the device platform (1) and is fixedly connected to the threaded rod (703); and the motor (706) is electrically connected to the control panel (16).

8. The pressure-resistant sushi forming device according to claim 7, characterized in that: A display (18) is installed at the front end of the device platform (1), a screen (19) and adjustment buttons (20) are arranged on the display (18), and the display (18) is electrically connected to the control panel (16).

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