This invention provides a high-precision molding and
processing method for
hyperboloid honeycomb, belonging to the field of
aerospace composite material manufacturing. The molding and
processing method includes the following steps: First, a curved surface that ensures the
honeycomb lattice direction is perpendicular to the lattice wall direction is identified as the molding surface, and the other surface is identified as the
processing surface. Next, a mold consisting of a base layer and a removable layer is designed and manufactured, with the removable layer's profile fitting the molding surface. Then, pre-impregnated
honeycomb material is laid on the removable layer and cured, ensuring the lower surface of the honeycomb precisely fits the profile and the lattice direction is correct. After curing, the removable layer with the honeycomb is transferred as a whole to a CNC
machine tool for single-sided milling of the processing surface. Finally, the processed honeycomb and removable layer are transferred together to the
bonding process. This invention achieves high-precision manufacturing of
hyperboloid honeycomb through single-sided molding, single-sided processing, and overall transfer, effectively controlling the lattice direction and lattice wall direction, improving material utilization and product performance consistency.