Asphalt concrete production dust removal device
By spraying water mist with atomized spray heads in the asphalt concrete production dust removal device, the dust belt is lowered and filtered, the problem of dust easy to adhere and accumulate is solved, and stable dust removal effect and efficient filtration performance are achieved.
Patent Information
- Application Number
- CN202421923870.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-09
AI Technical Summary
During the use of existing dust removal devices, the filtering components tend to cause dust to stick to and accumulate, affecting the filtration effect and efficiency.
A dust removal device for asphalt concrete production is designed. Atomizing spray head is used to spray water mist into the dust removal box. The water mist carrying dust falls to the lower hopper. The filter plate filters the dust, and the water is discharged through the bottom. The moving frame drives the filter plate to clean or replace it.
Effectively prevent dust from adhering to the filter assembly, maintaining filtration effect and efficiency, avoiding dust accumulation, and extending the service life of the device.
Smart Images

Figure CN222918367U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of dust removal devices, in particular to a dust removal device for asphalt concrete production. Background Technique
[0002] Asphalt concrete is a building material mixed with mineral materials, asphalt and a certain proportion of additives. Asphalt is a high-molecular organic substance derived from petroleum, with good gelling and adhesion properties, and is the main gelling material of asphalt concrete. Mineral materials include sand, gravel, basalt, etc., which are used to form a solid base material after mixing.
[0003] When processing asphalt concrete, asphalt concrete processing equipment is needed to grind and mix the asphalt concrete for production processing. When processing asphalt concrete through the asphalt concrete processing equipment, a large amount of dust will be generated in the asphalt concrete processing equipment, and a dust removal device is needed to remove the dust generated by the asphalt concrete processing equipment.
[0004] However, when the existing dust removal device is in use, it mostly removes dust through a filter component. When the filter component is in use, dust is easily adhered and accumulated on the filter component. After the dust is adhered and accumulated on the filter component, it will affect the filtering effect and efficiency of the filter component for filtering dust, which is not conducive to the use of the filtering device.
[0005] Therefore, we propose a dust removal device for asphalt concrete production. Content of the Utility Model
[0006] The purpose of the utility model is to provide a dust removal device for asphalt concrete production to solve the problems raised in the above background technique.
[0007] To achieve the above purpose, the utility model provides the following technical solutions:
[0008] A dust removal device for asphalt concrete production includes a dust removal box. A moving frame is slidably inserted horizontally at the bottom inside the dust removal box. A filter mesh plate is installed in the middle inside the moving frame. A feeding hopper is installed in the middle inside the dust removal box. An air draft tube is installed at the upper middle part of one side surface of the dust removal box and is connected. An air draft fan is installed inside the air draft tube. The top of the dust removal box is in an open state and is provided with a matching baffle. A mist spray head is installed in the middle of the lower surface of the baffle. A matching first connecting pipe is installed at the top interface of the mist spray head. A shielding mesh plate is installed in the middle of the side of the baffle away from the air draft tube.
[0009] As a further solution of the utility model: a through hole matching the inner ring surface of the air draft cylinder is opened on the dust removal box, and an asphalt concrete processing equipment installation ring is fixed on the surface of the end of the air draft cylinder far away from the dust removal box. First bolts are threadedly inserted horizontally around the edge of the asphalt concrete processing equipment installation ring, and the first bolts penetrate through the two corresponding side surfaces of the asphalt concrete processing equipment installation ring.
[0010] By adopting the above technical solution: the setting of the first bolts helps to install and limit the position between the asphalt concrete processing equipment installation ring and the corresponding position on the external asphalt concrete processing equipment.
[0011] As a further solution of the utility model: fixing rods are fixed in the middle around the air draft fan, and the ends of the fixing rods far away from the air draft fan are fixedly connected to the corresponding positions on the inner ring surface of the air draft cylinder, and the air outlet direction of the air draft fan faces the dust removal box.
[0012] By adopting the above technical solution: the setting of the fixing rods can fix and limit the air draft fan, which is convenient for the stable use of the air draft fan.
[0013] As a further solution of the utility model: the first connecting pipe is in a vertical state and penetrates through the upper and lower surfaces of the middle part of the baffle. A water pump connected in communication is installed at the upper end of the first connecting pipe. A second connecting pipe is installed at the top interface of the water pump, and the lower side of the water pump is installed at the corresponding position on the upper surface of the baffle.
[0014] By adopting the above technical solution: the setting of the baffle can support and limit the water pump, which helps to stably use the water pump.
[0015] As a further solution of the utility model: through holes matching the moving frame are opened on the box body of the dust removal box on the side far away from the air draft cylinder. Blocks are fixed in the middle of the two end surfaces of the moving frame, limit pads are fixed on the outer sides of the blocks, and slots matching the blocks and the limit pads are opened on the dust removal box.
[0016] By adopting the above technical solution: the setting of the limit pads helps to limit the position between the blocks and the slots on the dust removal box.
[0017] As a further solution of the utility model: the limit pads are in a state of being matched and attached to the corresponding positions on the corresponding blocks, and the sides of the limit pads far away from the blocks are in a state of being matched and attached to the corresponding slots on the dust removal box. A push-pull handle is fixed in the middle of the surface of the moving frame on the side far away from the air draft cylinder.
[0018] By adopting the above technical solution: the setting of the push-pull handle helps to push and pull the moving frame.
[0019] As a further solution of the present utility model: A sealing gasket is fixed on the upper surface of the dust removal box, and the lower surface of the sealing gasket is in a state of being fitted with the upper surface of the dust removal box in a matching manner. The shielding net plate penetrates through the upper and lower surfaces of the corresponding position on the baffle plate, and second bolts are inserted vertically and threaded between the four corners of the baffle plate and the corresponding positions on the sealing gasket and the dust removal box.
[0020] By adopting the above technical solution: The setting of the second bolts helps to install and limit the baffle plate, the sealing gasket and the dust removal box.
[0021] As a further solution of the present utility model: Support legs are fixed at the four corners of the lower surface of the dust removal box, a drain pipe is fixed in the middle of the lower end of the surface of the dust removal box close to the air draft tube, and a through hole matching the inner ring surface of the drain pipe is opened on the dust removal box at the corresponding position.
[0022] By adopting the above technical solution: The setting of the support legs can support and limit the dust removal box, facilitating the stable use of the dust removal box.
[0023] Compared with the prior art, the beneficial effects of the present utility model are:
[0024] 1. In the present utility model, the water conveyed through the first connecting pipe can be atomized and sprayed into the dust removal box through the atomizing nozzle. The atomized sprayed water can reduce the dust carried in the air in the dust removal box. During use, it can conveniently remove the dust carried in the air, prevent the dust carried in the air from adhering to the filter assembly, prevent the accumulation of the dust carried in the air, and help ensure the filtering effect and efficiency of the dust removal device for filtering dust, so as to facilitate the use of the filtering device.
[0025] 2. In the present utility model, the induced draft fan can make the air carrying dust form an air flow and enter the dust removal box through the asphalt concrete processing equipment installation ring and the air draft tube. The atomized sprayed water mist will carry the dust in the air and fall onto the feeding hopper, and then fall through the feeding hopper to the upper side of the filter net plate in the moving frame. The filter net plate can block and filter the dust, and the water will fall to the bottom of the dust removal box through the filter net plate. The filter net plate can be taken out by driving the moving frame, so as to facilitate the cleaning or replacement of the filter net plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a structural schematic diagram of the present utility model;
[0027] Figure 2 is a structural schematic diagram of the baffle plate of the present utility model;
[0028] Figure 3 is a structural schematic diagram of the air draft tube of the present utility model;
[0029] Figure 4 Schematic diagram of the clamping block structure of the present utility model;
[0030] Figure 5 Schematic diagram of the clamping groove structure of the present utility model;
[0031] Figure 6 Schematic diagram of the limit pad structure of the present utility model.
[0032] In the figure: 1, dust removal box; 2, support leg; 3, drain pipe; 4, moving frame; 5, push-pull handle; 6, clamping groove; 7, clamping block; 8, limit pad; 9, filter screen plate; 10, feeding hopper; 11, air draft tube; 12, air draft fan; 13, fixing rod; 14, installation ring for asphalt concrete processing equipment; 15, first bolt; 16, second bolt; 17, baffle plate; 18, sealing gasket; 19, shielding screen plate; 20, first connecting pipe; 21, second connecting pipe; 22, atomizing nozzle; 23, water pump. Specific implementation manners
[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0034] Please refer to Figures 1 to 6 , in the embodiment of the present utility model, an asphalt concrete production dust removal device includes a dust removal box 1. A moving frame 4 is slidably inserted horizontally at the bottom inside the dust removal box 1. A filter screen plate 9 is installed in the middle inside the moving frame 4. A feeding hopper 10 is installed in the middle inside the dust removal box 1. An air draft tube 11 communicated therewith is installed in the middle of the upper end of one side surface of the dust removal box 1. An air draft fan 12 is installed inside the air draft tube 11. The top of the dust removal box 1 is in an open state and a matching baffle plate 17 is installed. An atomizing nozzle 22 is installed in the middle of the lower surface of the baffle plate 17. A matching first connecting pipe 20 is installed at the top interface of the atomizing nozzle 22. A shielding screen plate 19 is installed in the middle of the side of the baffle plate 17 away from the air draft tube 11. The water conveyed through the first connecting pipe 20 can be atomized and sprayed into the dust removal box 1 through the atomizing nozzle 22. The atomized sprayed water can reduce the dust carried in the air inside the dust removal box 1. During use, it is convenient to remove the dust carried in the air, prevent the dust carried in the air from adhering to the filter assembly, prevent the dust carried in the air from accumulating, help ensure the filtering effect and efficiency of the dust removal device for filtering dust, and facilitate the use of the filtering device.
[0035] Among them, a through hole matching the inner ring surface of the air draft tube 11 is provided on the dust removal box 1. A bituminous concrete processing equipment installation ring 14 is fixed on the surface of the end of the air draft tube 11 far from the dust removal box 1. Four sides of the edge part of the bituminous concrete processing equipment installation ring 14 are all threadedly inserted with first bolts 15 in the horizontal direction. The first bolts 15 all penetrate through the two side surfaces at the corresponding positions on the bituminous concrete processing equipment installation ring 14. The first bolts 15 help to install and position the bituminous concrete processing equipment installation ring 14 and the corresponding positions on the external bituminous concrete processing equipment; fixing rods 13 are fixed in the middle of the periphery of the air draft fan 12. One ends of the fixing rods 13 far from the air draft fan 12 are fixedly connected to the corresponding positions on the inner ring surface of the air draft tube 11. The air outlet direction of the air draft fan 12 faces the dust removal box 1. The fixing rods 13 can fix and position the air draft fan 12, facilitating the stable use of the air draft fan 12.
[0036] The first connecting pipe 20 is in a vertical state and penetrates through the upper surface and the lower surface of the middle part of the baffle 17. A water pump 23 communicated therewith is installed at the upper end of the first connecting pipe 20. A second connecting pipe 21 is installed at the top interface of the water pump 23. The lower side of the water pump 23 is installed with the corresponding position on the upper surface of the baffle 17. The baffle 17 can support and position the water pump 23, helping to stably use the water pump 23; through holes matching the moving frame 4 are provided on the box body of the dust removal box 1 on the side far from the air draft tube 11. Blocks 7 are fixed in the middle of the two end surfaces of the moving frame 4. Limiting pads 8 are fixed on the outer sides of the blocks 7. Slots 6 matching the blocks 7 and the limiting pads 8 are provided on the dust removal box 1. The limiting pads 8 help to limit between the blocks 7 and the slots 6 on the dust removal box 1; the limiting pads 8 are in a state of being matched and attached to the corresponding positions on the corresponding blocks 7. The sides of the limiting pads 8 far from the blocks 7 are in a state of being matched and attached to the corresponding slots 6 on the dust removal box 1. A push-pull handle 5 is fixed in the middle of the surface of the moving frame 4 on the side far from the air draft tube 11. The push-pull handle 5 helps to push and pull the moving frame 4.
[0037] A sealing gasket 18 is fixed on the upper surface of the dust removal box 1. The lower surface of the sealing gasket 18 is in a state of being matched and attached to the upper surface of the dust removal box 1. The shielding net plate 19 penetrates through the upper surface and the lower surface of the corresponding position on the baffle 17. Four corners of the baffle 17 are all threadedly inserted with second bolts 16 in the vertical direction together with the corresponding positions on the sealing gasket 18 and the dust removal box 1. The second bolts 16 help to install and position the baffle 17, the sealing gasket 18 and the dust removal box 1; legs 2 are fixed at the four corners of the lower surface of the dust removal box 1. A drain pipe 3 is fixed in the middle of the lower end of the surface of the dust removal box 1 on the side close to the air draft tube 11. A through hole matching the inner ring surface of the drain pipe 3 is provided on the dust removal box 1. The legs 2 can support and position the dust removal box 1, facilitating the stable use of the dust removal box 1.
[0038] The working principle of the utility model is as follows: During use, the support leg 2 is stably placed at the position where it is needed, which helps to stably use the support leg 2. The support leg 2 can support and limit the dust removal box 1 and various components assembled on the dust removal box 1, facilitating the stable use of the dust removal box 1 and various components assembled on the dust removal box 1. The dust removal box 1 can support and limit the baffle 17 and various components assembled on the baffle 17 through the second bolt 16, which helps to stably use the baffle 17 and various components assembled on the baffle 17. The dust removal box 1 can support and limit the air draft tube 11 and various components assembled on the air draft tube 11, facilitating the stable use of the air draft tube 11 and various components assembled on the air draft tube 11.
[0039] Align the asphalt concrete processing equipment mounting ring 14 with the position on the external asphalt concrete processing equipment where installation is required, and install and limit between the asphalt concrete processing equipment mounting ring 14 and the position on the external asphalt concrete processing equipment where installation is required through the first bolt 15. Further, the external asphalt concrete processing equipment is used to grind and mix the asphalt concrete. When the asphalt concrete processing equipment processes the asphalt concrete, a large amount of dust will be generated. Further, turn on the induced draft fan 12. The air draft tube 11 can fix and limit the fixing rod 13, which helps to stably use the fixing rod 13. The fixing rod 13 can fix and limit the induced draft fan 12, facilitating the stable use of the induced draft fan 12. In the state where the induced draft fan 12 is turned on, the induced draft fan 12 can extract the air carrying dust in the external asphalt concrete processing equipment through the air draft tube 11 and the asphalt concrete processing equipment mounting ring 14, so that the air carrying dust forms an air flow and enters the dust removal box 1 through the asphalt concrete processing equipment mounting ring 14 and the air draft tube 11.
[0040] Install the upper end of the second connecting pipe 21 with the external water supply pipe. Further, turn on the water pump 23 on the upper surface of the baffle 17. The baffle 17 can support and limit the water pump 23, which helps to stably use the water pump 23. In the state where the water pump 23 is turned on, the water pump 23 can extract the water in the external water supply pipe through the second connecting pipe 21 and transport the extracted water to the atomizing nozzle 22 through the first connecting pipe 20. The transported water can be atomized and sprayed into the dust removal box 1 through the atomizing nozzle 22. The atomized sprayed water can reduce the dust in the dust removal box 1. The atomized sprayed water mist will carry the dust in the air and fall onto the feeding hopper 10, and then fall into the upper side of the filter mesh plate 9 in the moving frame 4 through the feeding hopper 10. The filter mesh plate 9 can block and filter the dust, and the water will fall to the bottom of the dust removal box 1 through the filter mesh plate 9.
[0041] The gasket 18 can seal and position between the baffle 17 and the dust removal box 1. The air after water mist dust removal will be discharged through the shielding mesh plate 19 on the baffle 17. The baffle 17 can fix and position the shielding mesh plate 19, which is convenient for the stable use of the shielding mesh plate 19. The water falling to the bottom of the dust removal box 1 is discharged through the drain pipe 3. Further, one end of the drain pipe 3 far away from the dust removal box 1 is installed with the equipment used for collecting water outside. After the water at the bottom of the dust removal box 1 is discharged through the drain pipe 3, it will enter the equipment used for collecting water outside.
[0042] When it is necessary to clean the dust blocked and filtered on the filter mesh plate 9, pull the moving frame 4 towards the side away from the air induction cylinder 11 through the push-pull handle 5, so that the moving frame 4 moves towards the side away from the air induction cylinder 11. When the moving frame 4 moves, it can drive the clamping block 7 and the limiting pad 8 to move along the slot 6 on the dust removal box 1 towards the side away from the air induction cylinder 11. The limiting pad 8 can limit between the clamping block 7 and the slot 6 on the dust removal box 1, which is convenient for the stable movement of the moving frame 4 and the clamping block 7, so as to take out the filter mesh plate 9 through the moving frame 4. After taking out the filter mesh plate 9, it is helpful to clean or replace the filter mesh plate 9. After cleaning or replacing the filter mesh plate 9, reset the moving frame 4, the clamping block 7, the limiting pad 8 and the filter mesh plate 9 to the corresponding positions in the dust removal box 1, so as to facilitate the use of the filter mesh plate 9.
[0043] When it is necessary to repair the various components assembled in the dust removal box 1 and on the baffle 17, rotate and remove the second bolt 16. After removing the second bolt 16, the second bolt 16 cancels the limit between the baffle 17 and the dust removal box 1. Further, remove the baffle 17, so as to facilitate the repair of the various components assembled on the baffle 17. After removing the baffle 17, the top of the dust removal box 1 is in an open state, so as to facilitate the repair of the various components assembled in the dust removal box 1, which is helpful for the use of this dust removal device.
[0044] During the use process, it can conveniently remove the dust carried in the air, avoid the dust carried in the air from adhering to the filter components, prevent the dust carried in the air from accumulating, which is helpful to ensure the filtering effect and efficiency of this dust removal device for filtering dust, so as to facilitate the use of this filtering device.
[0045] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent replacements or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. A dust removal device for asphalt concrete production, comprising a dust removal box (1), characterized in that: A movable frame (4) is inserted into the bottom of the dust removal box (1) so as to slide in the horizontal direction. A filter screen plate (9) is installed in the middle of the inner side of the movable frame (4). A lower hopper (10) is installed in the middle of the dust removal box (1). A connected induced draft tube (11) is installed in the middle of the upper end of the surface of one side of the dust removal box (1). An induced draft fan (12) is installed in the induced draft tube (11). The top of the dust removal box (1) is in an open state and is installed with a matching baffle (17). An atomizing nozzle (22) is installed in the middle of the lower surface of the baffle (17). A matching first connecting pipe (20) is installed at the top interface of the atomizing nozzle (22). A shielding screen plate (19) is installed in the middle of the side of the baffle (17) away from the induced draft tube (11).
2. The dust removal device for asphalt concrete production according to claim 1 is characterized in that: The inner ring surface of the dust removal box (1) corresponding to the induced draft tube (11) is provided with a matching through hole, and an asphalt concrete processing equipment mounting ring (14) is fixed to the surface of the end of the induced draft tube (11) away from the dust removal box (1). The edge of the asphalt concrete processing equipment mounting ring (14) is provided with a first bolt (15) threadedly inserted in a horizontal direction around the periphery of the edge portion, and the first bolt (15) passes through the two side surfaces of the corresponding position on the asphalt concrete processing equipment mounting ring (14).
3. The dust removal device for asphalt concrete production according to claim 2 is characterized in that: Fixed rods (13) are fixed in the middle of the four sides of the induced draft fan (12), and the ends of the fixed rods (13) away from the induced draft fan (12) are fixedly connected to corresponding positions on the inner annular surface of the induced draft cylinder (11), and the air outlet direction of the induced draft fan (12) is toward the dust removal box (1).
4. The dust removal device for asphalt concrete production according to claim 3 is characterized by: The first connecting pipe (20) is in a vertical state and penetrates the upper surface and the lower surface of the middle part of the baffle (17); a connected water pump (23) is installed at the upper end of the first connecting pipe (20); a second connecting pipe (21) is installed at the top interface of the water pump (23); and the lower side of the water pump (23) is installed between a corresponding position on the upper surface of the baffle (17).
5. The dust removal device for asphalt concrete production according to claim 4 is characterized in that: A matching through hole is provided on the box body of the dust removal box (1) at a side away from the induced draft tube (11) and corresponds to the movable frame (4); a clamping block (7) is fixed in the middle of the surfaces of both ends of the movable frame (4); a limiting pad (8) is fixed on the outer side of the clamping block (7); and a matching clamping groove (6) is provided on the dust removal box (1) corresponding to the clamping block (7) and the limiting pad (8).
6. The dust removal device for asphalt concrete production according to claim 5, characterized in that: The limiting pads (8) are in a matching and fitting state with the corresponding positions on the corresponding card blocks (7); the side of the limiting pads (8) away from the card blocks (7) are in a matching and fitting state with the corresponding card slots (6) on the dust removal box (1); and a push-pull handle (5) is fixed to the middle of the surface of the side of the movable frame (4) away from the air duct (11).
7. The dust removal device for asphalt concrete production according to claim 6, characterized in that: A sealing gasket (18) is fixed on the upper surface of the dust removal box (1), and the lower surface of the sealing gasket (18) is in a matched and fitted state with the upper surface of the dust removal box (1). The shielding mesh plate (19) penetrates the upper surface and the lower surface of the corresponding position on the baffle (17), and the four corners of the baffle (17) are threadedly inserted with second bolts (16) in the vertical direction between the corresponding positions on the sealing gasket (18) and the dust removal box (1).
8. The dust removal device for asphalt concrete production according to claim 7, characterized in that: Support legs (2) are fixed to the four corners of the lower surface of the dust removal box (1), a drainage pipe (3) is fixed to the middle of the lower end of the surface of the dust removal box (1) on one side close to the induced draft tube (11), and a matching through hole is opened on the inner annular surface of the dust removal box (1) corresponding to the drainage pipe (3).