Granulator for feed production

By introducing water circulation components into the feed production granulator, the water vapor generated during the drying process is condensed and reused, the problems of inefficiency and waste of water resources in traditional feed production are solved, and efficient utilization of water resources and reduction of production costs are achieved.

CN222918628UActive Publication Date: 2025-05-30HEBEI DAGAO FEED CO LTD
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Patent Information

Application Number
CN202421753099.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-05-30
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

There are problems of inefficiency and waste of water resources in the traditional feed production process, especially the water vapor generated during the drying process that cannot be effectively utilized.

Method used

A granulator for feed production was designed. The No. 3 motor drives the fan in the water circulation assembly to pump the floating water vapor during the drying process into the condensation tube and condense it into water, store it in the water tank, and re-pump it into the mixing box through the pump to realize the secondary utilization of water resources.

Benefits of technology

Through the secondary utilization of water resources, water consumption is significantly reduced, water resources are saved, and production costs are reduced.

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Abstract

The utility model discloses a granulator for feed production, which comprises a barrel shell, a stirring assembly and a water circulation assembly, the upper surface of the barrel shell is fixedly connected with a material pipe, the lower surface of the barrel shell is fixedly connected with a support frame, the lower surface of the support frame is fixedly connected with a drying box, and the drying box is fixedly connected with the stirring assembly. The water circulation assembly comprises an air draft box, a mounting plate, a third motor, a third rotating shaft, air draft fan blades, a condenser, a first pipe, a water tank, a pump machine, a second pipe, a water collecting plate, a water passing groove and a third pipe, and the third motor in the water circulation assembly drives a fan to suck water vapor floating above the drying box in the drying process into a condensation pipe and then condense the water vapor into water; water drops which are stored in the water tank and condensed below the water collecting plate roll into the water passing groove, finally flow into the water tank through the third pipe and then are pumped into the stirring tank again through the pump machine, so that secondary utilization of water resources is realized, the water consumption is greatly reduced, the water resources are saved, and the production cost is also reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of granulators, and particularly relates to a granulator for feed production. Background Art

[0002] With the continuous development of the livestock industry, the demand for feed is increasing day by day. The traditional feed production method has been difficult to meet the requirements of efficient and high-quality production. In the past, there were often problems such as low efficiency and unstable particle quality in the feed production process. The emergence of granulators has changed this situation. It can process powdery feed raw materials into uniform granular feed, improve the nutritional value and digestibility of feed, and is also convenient for storage and transportation.

[0003] However, before the feed leaves the factory, it needs to be dried. A large amount of water vapor will be generated during the drying process, and the water vapor is generally directly discharged. This behavior will cause waste of water resources and increase production costs. After retrieval, it is found that the technical solution provided by the utility model with the application number CN201921671425.X also has the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide a granulator for feed production. The water vapor floating above the drying box during the drying process is sucked into the condensing pipe by the fan driven by the No. 3 motor in the water circulation component and then condensed into water, which is stored in the water tank. The water droplets condensed under the water collecting plate roll into the water trough and finally flow into the water tank through the No. 3 pipe, and then are pumped back into the mixing tank by the pump, realizing the secondary utilization of water resources, greatly reducing the water consumption, saving water resources, and reducing production costs.

[0005] The utility model also provides a granulator for feed production with the above features, including a barrel housing, a stirring component and a water circulation component. A material pipe is fixedly connected to the upper surface of the barrel housing, a support frame is fixedly connected to the lower surface of the barrel housing, a drying box is fixedly connected to the lower surface of the support frame, a material box is slidably connected to the side inner wall of the drying box, and an electric heating rod is arranged inside the drying box;

[0006] The stirring component includes a No. 1 motor, a first rotating shaft and a spiral fan blade. The output end of the No. 1 motor is fixedly connected to the first rotating shaft, the side surface of the first rotating shaft is fixedly connected to the spiral fan blade, a discharge pipe is fixedly connected to the side surface of the barrel housing, a No. 2 motor is fixedly connected to the side surface of the discharge pipe, the output end of the No. 2 motor is fixedly connected to a second rotating shaft, a cutting blade is fixedly connected to the right end of the second rotating shaft, an extrusion plate is fixedly connected to the inner wall of the discharge pipe, and a feeding channel is fixedly connected to the side surface of the discharge pipe;

[0007] The water circulation component includes an air extraction box, a mounting plate, a third motor, a third rotating shaft, an air extraction fan blade, a condenser, a first pipe, a water tank, a pump, a second pipe, a water collection plate, a water channel and a third pipe. The inner wall of the air extraction box is fixedly connected to the mounting plate. The right surface of the mounting plate is fixedly connected to the third motor. The output end of the third motor is fixedly connected to the third rotating shaft. The left end of the third rotating shaft is fixedly connected to the air extraction fan blade. The input end of the condenser is fixedly connected to the air extraction box. The output end of the condenser is fixedly connected to the first pipe. The lower end of the first pipe is fixedly connected to the water tank. The upper surface of the water tank is fixedly connected to the pump. The output end of the pump is fixedly connected to the second pipe. The inner wall of the drying box is fixedly connected to the water collection plate. The right inner wall of the drying box is fixedly connected to the water channel. The upper end of the third pipe is fixedly connected to the drying box. The lower end of the third pipe is fixedly connected to the water tank;

[0008] According to the granulator for feed production described above, the upper surface of the drying box is fixedly connected to the first motor, and the upper surface of the first motor is fixedly connected to the barrel housing.

[0009] According to the granulator for feed production described above, the side surface of the first rotating shaft is rotatably connected to the barrel housing, and the discharge pipe communicates with the inside of the barrel housing.

[0010] According to the granulator for feed production described above, a fixing block is fixedly connected to the side surface of the discharge pipe, and the side surface of the second rotating shaft is rotatably connected to the fixing block to provide a supporting force for the second rotating shaft and make its rotation more stable.

[0011] According to the granulator for feed production described above, the upper surface of the feeding channel is fixedly connected to the air extraction box, and the side surface of the third rotating shaft is rotatably connected to the mounting plate.

[0012] According to the granulator for feed production described above, the side surface of the barrel housing is fixedly connected to the second pipe, and the second pipe communicates with the inside of the barrel housing.

[0013] According to the granulator for feed production described above, guide rails are slidably connected to the lower surface of the material box. The number of the guide rails is two and they are distributed left and right to facilitate the pulling of the material box.

[0014] According to the granulator for feed production described above, the first motor, the second motor, the third motor, the condenser, the pump, and the electric heating rod are all electrically connected to an external power source.

[0015] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present utility model. Description of the Drawings

[0016] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments;

[0017] Figure 1 It is the overall structure diagram of a granulator for feed production according to the present utility model;

[0018] Figure 2 It is the partial structure cross-sectional view of a granulator for feed production according to the present utility model;

[0019] Figure 3 is Figure 2 the enlarged schematic diagram of the structure at A in

[0020] Figure 4 is Figure 2 the enlarged schematic diagram of the structure at B in

[0021] Legend description:

[0022] 1. Barrel outer shell; 2. Stirring assembly; 3. Water circulation assembly; 4. Feed pipe; 5. Support frame; 6. Drying box; 7. First motor; 8. First rotating shaft; 9. Spiral fan blade; 10. Discharge pipe; 11. Second motor; 12. Second rotating shaft; 13. Cutting blade; 14. Extrusion plate; 15. Fixed block; 16. Feeding channel; 17. Air extraction box; 18. Installation plate; 19. Third motor; 20. Third rotating shaft; 21. Air extraction fan blade; 22. Condenser; 23. First pipe; 24. Water tank; 25. Pump; 26. Second pipe; 27. Water collecting plate; 28. Water trough; 29. Third pipe; 30. Feed box; 31. Guide rail; 32. Electric heating rod. Specific embodiments

[0023] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The function of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be construed as a limitation on the protection scope of the present utility model.

[0024] Referring to Figures 1-4 , an embodiment of a granulator for feed production according to the present utility model includes a barrel outer shell 1, a stirring assembly 2 and a water circulation assembly 3. A feed pipe 4 is fixedly connected to the upper surface of the barrel outer shell 1, a support frame 5 is fixedly connected to the lower surface of the barrel outer shell 1, a drying box 6 is fixedly connected to the lower surface of the support frame 5, a feed box 30 is slidably connected to the inner side wall of the drying box 6, a guide rail 31 is slidably connected to the lower surface of the feed box 30, the number of the guide rails 31 is two and they are distributed left and right, and an electric heating rod 32 is arranged inside the drying box 6.

[0025] The stirring assembly 2 includes a first motor 7, a first rotating shaft 8 and a spiral fan blade 9. The upper surface of the drying box 6 is fixedly connected to the first motor 7, the upper surface of the first motor 7 is fixedly connected to the barrel housing 1, the output end of the first motor 7 is fixedly connected to the first rotating shaft 8, the side surface of the first rotating shaft 8 is fixedly connected to the spiral fan blade 9, the side surface of the first rotating shaft 8 is rotatably connected to the barrel housing 1. The discharge pipe 10 is communicated with the inside of the barrel housing 1. The side surface of the barrel housing 1 is fixedly connected with the discharge pipe 10. The side surface of the discharge pipe 10 is fixedly connected with a second motor 11. The output end of the second motor 11 is fixedly connected with a second rotating shaft 12. The right end of the second rotating shaft 12 is fixedly connected with a cutting blade 13. The inner wall of the discharge pipe 10 is fixedly connected with an extrusion plate 14. The side surface of the discharge pipe 10 is fixedly connected with a fixing block 15. The side surface of the second rotating shaft 12 is rotatably connected to the fixing block 15. The side surface of the discharge pipe 10 is fixedly connected with a feeding channel 16.

[0026] The water circulation assembly 3 includes an air extraction box 17, a mounting plate 18, a third motor 19, a third rotating shaft 20, an air extraction fan blade 21, a condenser 22, a first pipe 23, a water tank 24, a pump 25, a second pipe 26, a water collecting plate 27, a water channel 28 and a third pipe 29. The upper surface of the feeding channel 16 is fixedly connected to the air extraction box 17. The side surface of the third rotating shaft 20 is rotatably connected to the mounting plate 18. The inner wall of the air extraction box 17 is fixedly connected to the mounting plate 18. The right surface of the mounting plate 18 is fixedly connected to the third motor 19. The output end of the third motor 19 is fixedly connected to the third rotating shaft 20. The left end of the third rotating shaft 20 is fixedly connected to the air extraction fan blade 21. The input end of the condenser 22 is fixedly connected to the air extraction box 17. The output end of the condenser 22 is fixedly connected to the first pipe 23. The lower end of the first pipe 23 is fixedly connected to the water tank 24. The upper surface of the water tank 24 is fixedly connected to the pump 25. The output end of the pump 25 is fixedly connected to the second pipe 26. The side surface of the barrel housing 1 is fixedly connected to the second pipe 26. The second pipe 26 is communicated with the inside of the barrel housing 1. The inner wall of the drying box 6 is fixedly connected to the water collecting plate 27. The right inner wall of the drying box 6 is fixedly connected to the water channel 28. The upper end of the third pipe 29 is fixedly connected to the drying box 6. The lower end of the third pipe 29 is fixedly connected to the water tank 24. The first motor 7, the second motor 11, the third motor 19, the condenser 22, the pump 25, and the electric heating rod 32 are all electrically connected to an external power source.

[0027] Working principle: Pour the feed through the feed pipe 4, start the first motor 7, the first motor 7 drives the first rotating shaft 8, and the first rotating shaft 8 drives the spiral fan blade 9 to mix and stir the feed and extrude it into the discharge pipe 10. Then start the second motor 11, so that the second rotating shaft 12 drives the cutting blade 13 to cut the feed strip extruded through the extrusion plate 14. The cut feed falls into the lower blanking channel 16 and enters the feed box 30 in the drying box 6. Start the electric heating rod 32 below the feed box 30 to dry the feed. Part of the water vapor generated by drying rises to the water collecting plate 27 and condenses into water droplets, which roll into the water trough 28 and then enter the water tank 24 through the third pipe 29 for storage. At the same time, start the third motor 19, so that the third rotating shaft 20 drives the exhaust fan blade 21 to rotate, and the water vapor overflowing from the blanking channel 16 is pumped into the condenser 22 to be condensed into water, and then introduced into the water tank 24 through the second pipe 26. When water needs to be added to the barrel housing 1 to fully stir the feed, start the pump 25, and pump the water stored in the water tank 24 into the barrel housing 1 through the second pipe 26 to realize water circulation and secondary utilization of water resources.

[0028] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the knowledge scope of those of ordinary skill in the art in the said technical field, various changes can be made without departing from the gist of the present invention.

Claims

1. A pelletizing machine for feed production, characterized in that: include: A barrel shell (1), a stirring assembly (2) and a water circulation assembly (3); the upper surface of the barrel shell (1) is fixedly connected to a material pipe (4); the lower surface of the barrel shell (1) is fixedly connected to a support frame (5); the lower surface of the support frame (5) is fixedly connected to a drying box (6); a material box (30) is slidably connected to the side inner wall of the drying box (6); and an electric heating rod (32) is arranged inside the drying box (6); The stirring assembly (2) comprises a No. 1 motor (7), a first rotating shaft (8) and a spiral blade (9), the output end of the No. 1 motor (7) is fixedly connected to the first rotating shaft (8), the side surface of the first rotating shaft (8) is fixedly connected to the spiral blade (9), the side surface of the barrel shell (1) is fixedly connected to a discharge pipe (10), the side surface of the discharge pipe (10) is fixedly connected to a No. 2 motor (11), the output end of the No. 2 motor (11) is fixedly connected to a second rotating shaft (12), the right end of the second rotating shaft (12) is fixedly connected to a cutting blade (13), the inner wall of the discharge pipe (10) is fixedly connected to an extrusion plate (14), and the side surface of the discharge pipe (10) is fixedly connected to a discharge channel (16); The water circulation assembly (3) comprises an exhaust box (17), a mounting plate (18), a No. 3 motor (19), a third rotating shaft (20), an exhaust fan blade (21), a condenser (22), a No. 1 pipe (23), a water tank (24), a pump (25), a No. 2 pipe (26), a water collecting plate (27), a water trough (28) and a No. 3 pipe (29); the inner wall of the exhaust box (17) is fixedly connected to the mounting plate (18); the right surface of the mounting plate (18) is fixedly connected to the No. 3 motor (19); the output end of the No. 3 motor (19) is fixedly connected to the third rotating shaft (20); the left end of the third rotating shaft (20) is fixedly connected to the exhaust fan blade (21). The input end of the condenser (22) is fixedly connected to the exhaust box (17), the output end of the condenser (22) is fixedly connected to the No. 1 pipe (23), the lower end of the No. 1 pipe (23) is fixedly connected to the water tank (24), the upper surface of the water tank (24) is fixedly connected to the pump (25), the output end of the pump (25) is fixedly connected to the No. 2 pipe (26), the inner wall of the drying box (6) is fixedly connected to the water collecting plate (27), the right inner wall of the drying box (6) is fixedly connected to the water trough (28), the upper end of the No. 3 pipe (29) is fixedly connected to the drying box (6), and the lower end of the No. 3 pipe (29) is fixedly connected to the water tank (24).

2. A pellet mill for feed production according to claim 1, characterized in that: The upper surface of the drying box (6) is fixedly connected to the No. 1 motor (7), and the upper surface of the No. 1 motor (7) is fixedly connected to the barrel shell (1).

3. A pellet mill for feed production according to claim 1, characterized in that: The side surface of the first rotating shaft (8) is rotatably connected to the barrel shell (1), and the discharge pipe (10) is connected to the interior of the barrel shell (1).

4. A pellet mill for feed production according to claim 1, characterized in that: A fixing block (15) is fixedly connected to the side surface of the discharge pipe (10), and a side surface of the second rotating shaft (12) is rotatably connected to the fixing block (15).

5. A pellet mill for feed production according to claim 1, characterized in that: The upper surface of the material discharge channel (16) is fixedly connected to the exhaust box (17), and the side surface of the third rotating shaft (20) is rotatably connected to the mounting plate (18).

6. A pellet mill for feed production according to claim 1, characterized in that: The side surface of the barrel shell (1) is fixedly connected to the No. 2 pipe (26), and the No. 2 pipe (26) is connected to the interior of the barrel shell (1).

7. A pellet mill for feed production according to claim 1, characterized in that: The lower surface of the material box (30) is slidably connected to a guide rail (31), and the guide rails (31) are two in number and distributed on the left and right.

8. A pellet mill for feed production according to claim 1, characterized in that: The No. 1 motor (7), the No. 2 motor (11), the No. 3 motor (19), the condenser (22), the pump (25), and the electric heating rod (32) are all electrically connected to an external power source.

Citation Information

Patent Citations

  • Granulator for feed production

    CN211581524U