Straw forage grass processing granulator
By designing a granulator for straw forage processing, the extrusion plate is driven to move in the granulator mold cylinder with conduits, solenoid valves and hydraulic cylinders, and combined with the motor to drive the granulator mold cylinder to rotate, the problem of blockage of mold holes in common granulators is solved, and the processing efficiency and discharge speed are improved.
Patent Information
- Application Number
- CN202421420145.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-20
AI Technical Summary
Common granulators can easily cause clogging in the mold molding holes during the extrusion and granulation process, affecting granulation and discharge, and reducing processing efficiency.
A straw forage processing and granulator was designed, and the crushed straw forage was guided into the granulation mold cylinder with a conduit and solenoid valve, and the extrusion plate was driven to move in the granulation mold cylinder through a hydraulic cylinder to achieve extrusion and granulation. At the same time, the motor drives the rotating shaft to drive the driving gear to rotate, so as to rotate the granulation mold barrel, reduce the risk of blockage, and accelerate the discharge of particles through the toggle plate.
It effectively reduces the risk of plastic hole blockage, improves the efficiency of granulation and discharge speed, avoids particle accumulation, and improves the overall processing efficiency.
Smart Images

Figure CN222918631U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of straw forage processing, in particular to a straw forage processing granulator. Background Technique
[0002] The straw forage processing granulator is used to process plant fiber materials such as straw and forage into granular feed or biomass particles. The purposes of granulation usually include improving the storage performance, transportation convenience and feed utilization rate of the feed, and can reduce the problem of waste treatment. Nowadays, it is usually necessary to crush the straw forage in advance and guide the crushed straw forage into the mold inside the granulator, so that granulation is completed under the action of extrusion.
[0003] However, in the process of plastic granulation by extrusion in common granulators, it is easy to cause blockage in the plastic forming holes of the mold, affecting granulation and discharging, and reducing the processing efficiency. In view of this, we propose a straw forage processing granulator. Content of the Utility Model
[0004] The purpose of the utility model is to propose a straw forage processing granulator aiming at the problems existing in the background technique.
[0005] The technical solution of the utility model: A straw forage processing granulator, including a bracket, a processing cylinder and a controller. A plastic forming component for facilitating granulation of the crushed straw forage is arranged inside the processing cylinder. An electromagnetic valve is installed on the top wall of the processing cylinder, and the inlet end of the electromagnetic valve is connected with a conduit for facilitating the introduction of raw materials into the plastic forming component. A transmission component for driving the plastic forming component to rotate is installed inside the processing cylinder. A driving component for driving the transmission component to rotate is arranged on the inner wall at the bottom of the processing cylinder. A support plate for assisting the transmission component to rotate is installed on the inner wall of the processing cylinder. An exhaust pipe for facilitating the discharge of the finished product from the processing cylinder is connected to an opening on one side wall of the processing cylinder. A protective cylinder for protecting the inner wall of the processing cylinder is arranged at the top of the support plate.
[0006] Preferably, the plastic forming component includes a granulation mold cylinder, and stirring plates are symmetrically connected to both side walls of the granulation mold cylinder. The side wall and the bottom wall of the stirring plate are respectively arranged at the inner wall of the protective cylinder and the inner wall of the support plate.
[0007] Preferably, the transmission component includes a rotating cylinder, a hydraulic cylinder is installed inside the rotating cylinder, and the output end of the hydraulic cylinder is connected with an extrusion plate, and the extrusion plate is arranged inside the granulation mold cylinder.
[0008] Preferably, a driven gear and a sealing bearing are sleeved on the outer surface of the rotating cylinder. Through holes are provided in the middle of the support plate and the bottom wall of the processing cylinder. The two sealing bearings are respectively arranged in the through holes corresponding in position.
[0009] Preferably, the driving assembly includes a motor. The output end of the motor is connected to a rotating shaft. The top end of the rotating shaft is connected to a bearing seat, and the bearing seat is installed on the bottom wall of the support plate.
[0010] Preferably, a driving gear is sleeved on the outer surface of the rotating shaft, and the driving gear meshes with the driven gear.
[0011] Preferably, the outer surface wall of the protective cylinder is fixedly connected to the inner surface wall of the processing cylinder. The protective cylinder is located above the support plate, and a discharge port is provided on the side wall of the protective cylinder.
[0012] Compared with the prior art, the utility model has the following beneficial technical effects:
[0013] In the utility model, through the cooperation of the conduit and the solenoid valve, the crushed straw forage is guided into the granulation die cylinder. Under the push of the hydraulic cylinder, the extrusion plate moves in the granulation die cylinder to realize the extrusion granulation of the crushed straw forage. At the same time, the motor is started to drive the rotating shaft to drive the driving gear to rotate, so that the rotating cylinder drives the granulation die cylinder to rotate under the meshing state of the driven gear and the driving gear, facilitating the granulation die cylinder in the rotating process to throw out the particles from the shaping holes, reducing the risk of blockage. Then, the granulation die cylinder drives the dialing plate to rotate, so that the dialing plate can dial the particles at the top of the support plate, which is beneficial to accelerating the discharge speed, preventing the particles from accumulating above the support plate, affecting the discharge, and hindering the subsequent processing. Description of the Drawings
[0014] Figure 1 is an isometric three-dimensional structure diagram of a straw forage processing granulator;
[0015] Figure 2 is Figure 1 the front-view sectional structure diagram of
[0016] Figure 3 is Figure 2 the sectional three-dimensional structure diagram of the shaping component in
[0017] Reference numerals: 1, bracket; 2, processing cylinder; 3, shaping component; 31, granulation die cylinder; 32, toggling plate; 4, solenoid valve; 5, conduit; 6, transmission component; 61, rotating cylinder; 62, hydraulic cylinder; 63, driven gear; 64, extrusion plate; 7, driving component; 71, motor; 72, rotating shaft; 73, driving gear; 74, bearing seat; 8, support plate; 9, discharge pipe; 10, controller; 11, protective cylinder. Detailed implementation manners
[0018] The technical solution of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0019] Embodiment
[0020] As Figures 1-3 shown, a straw forage processing granulator proposed by the present utility model includes a bracket 1, a processing cylinder 2 and a controller 10. A positioning port is provided on the top wall of the bracket 1, and the processing cylinder 2 is arranged in the positioning port. The outer surface wall of the processing cylinder 2 is fixedly connected to the wall of the positioning port, and the processing cylinder 2 is supported by the bracket 1. The controller 10 is fixedly installed on the top wall of the bracket 1; the solenoid valve 4 is installed on the top wall of the processing cylinder 2, and its outlet end communicates with the inside of the processing cylinder 2; the outlet end of the conduit 5 is connected to the solenoid valve 4, which is convenient for conveying the crushed straw forage into the processing cylinder 2 for subsequent extrusion granulation; the support plate 8 is fixedly installed on the inner wall of the processing cylinder 2, and the protective cylinder 11 is installed on the top wall of the support plate 8. The outer surface wall of the protective cylinder 11 is fixedly connected to the inner surface wall of the processing cylinder 2, which is convenient for protecting the inner surface wall of the processing cylinder 2; the inlet end of the discharge pipe 9 is connected to the opening provided on the side wall of the processing cylinder 2 and is also arranged in the discharge port provided on the side wall of the protective cylinder 11, which is beneficial to discharging the materials inside the processing cylinder 2.
[0021] Furthermore, a shaping component 3 for facilitating granulation of the crushed straw forage is arranged inside the processing cylinder 2. The shaping component 3 includes a granulation die cylinder 31. The outlet end of the solenoid valve 4 is located at the top opening of the granulation die cylinder 31, which is convenient for guiding the materials into the granulation die cylinder 31. Under the action of the shaping holes provided on the granulation die cylinder 31, it is beneficial for the granulation and forming of the materials. The granulation die cylinder 31 is located at the top of the support plate 8, and the bottom wall of the granulation die cylinder 31 is not fixedly connected to the top wall of the support plate 8 to avoid the setting of the support plate 8 affecting the subsequent rotation of the granulation die cylinder 31; two toggling plates 32 are symmetrically installed on the two side walls of the granulation die cylinder 31, which is convenient for accelerating the discharge of the formed particles later.
[0022] Furthermore, the processing cylinder 2 is provided with 6 for driving the molding component 3 to rotate, 6 includes a rotating cylinder 61, the rotating cylinder 61 is arranged in the rotating holes opened on the support plate 8 and the processing cylinder 2, the inner ring surface of the sealed bearings arranged in the two rotating holes is connected to the outer ring surface of the rotating cylinder 61, which is convenient for positioning the rotating cylinder 61 and assisting the rotating cylinder 61 to rotate; the driven gear 63 is sleeved on the outer ring surface of the rotating cylinder 61, which is convenient for driving the rotating cylinder 61 to rotate subsequently; the hydraulic cylinder 62 is fixedly installed on the inner wall of the rotating cylinder 61, and a sliding hole is opened on the bottom wall of the granulation mold cylinder 31, and the output end of the hydraulic cylinder 62 passes through the sliding hole, and It is fixedly connected to the bottom wall of the extrusion plate 64 arranged in the granulation mold barrel 31. The extrusion plate 64 can be raised by the drive of the hydraulic cylinder 62 to realize the extrusion molding of the crushed straw and forage in the granulation mold barrel 31. In the process of resetting the extrusion plate 64, the space is vacated, so that the solenoid valve 4 and the conduit 5 can refill the granulation mold barrel 31, so as to make full use of the time and facilitate the extrusion molding of the material next time. The bottom wall of the granulation mold barrel 31 is fixedly connected to the top wall of the rotating drum 61, so that the granulation mold barrel 31 can be driven to rotate by the rotating drum 61.
[0023] Further, a driving assembly 7 is arranged on the inner wall at the bottom of the treatment cylinder 2 to facilitate the drive 6 to rotate. The driving assembly 7 includes a motor 71, which is fixedly mounted on the inner wall at the bottom of the treatment cylinder 2. The bottom end of the rotating shaft 72 is connected to the output end of the motor 71, so that the rotating shaft 72 is driven to rotate by the motor 71. The driving gear 73 is fixedly sleeved on the outer ring surface of the rotating shaft 72 and meshes with the driven gear 63. The driving gear 73 can drive the driven gear 63 to rotate during the rotation process, thereby achieving the purpose of driving the rotating cylinder 61 to rotate, and under the rotation of the rotating cylinder 61, the granulation mold cylinder 31 and the toggle plate 32 are driven to rotate. The granulation mold cylinder 31 in the rotating state can throw out the particles, thereby reducing the risk of its blockage and avoiding affecting the next use. At the same time, under the rotation of the toggle plate 32, it is conducive to accelerating the discharge speed of the material in the treatment cylinder 2, avoiding its accumulation in the treatment cylinder 2 and affecting the discharge; the bearing seat 74 is fixedly mounted on the bottom wall of the support plate 8, and its rotating end is connected to the top of the rotating shaft 72, which is convenient for assisting the rotation of the rotating shaft 72.
[0024] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A straw forage processing and granulating machine, comprising a support (1), a processing cylinder (2) and a controller (10), characterized in that: The processing barrel (2) is provided with a molding component (3) for granulating the crushed straw forage, a solenoid valve (4) is installed on the top wall of the processing barrel (2), and the inlet end of the solenoid valve (4) is connected to a conduit (5) for introducing raw materials into the molding component (3), the processing barrel (2) is provided with a transmission component (6) for driving the molding component (3) to rotate, and a driving component (7) for driving the transmission component (6) to rotate is arranged on the inner wall of the bottom of the processing barrel (2), and a support plate (8) for assisting the transmission component (6) to rotate is installed on the inner wall of the processing barrel (2), and a discharge pipe (9) for discharging the finished product from the processing barrel (2) is connected to the opening of one side wall of the processing barrel (2), and a protective barrel (11) for protecting the inner wall of the processing barrel (2) is arranged on the top of the support plate (8).
2. A straw forage processing and granulating machine according to claim 1, characterized in that: The molding component (3) comprises a granulation mold cylinder (31), and a toggle plate (32) is symmetrically connected to the two side walls of the granulation mold cylinder (31), and the side wall and bottom wall of the toggle plate (32) are respectively arranged on the inner wall of the protective cylinder (11) and the inner wall of the support plate (8).
3. A straw forage processing and granulating machine according to claim 2, characterized in that: The transmission assembly (6) comprises a rotating drum (61), a hydraulic cylinder (62) is installed in the rotating drum (61), an output end of the hydraulic cylinder (62) is connected to an extrusion plate (64), and the extrusion plate (64) is arranged in the granulation mold cylinder (31).
4. A straw forage processing and granulating machine according to claim 3, characterized in that: The outer ring surface of the rotating drum (61) is sleeved with a driven gear (63) and a sealed bearing, and rotating holes are opened in the middle part of the support plate (8) and the middle part of the bottom wall of the processing drum (2), and the two sealed bearings are respectively arranged in the rotating holes at corresponding positions.
5. The straw forage processing and granulating machine according to claim 1, characterized in that: The driving assembly (7) comprises a motor (71), the output end of the motor (71) is connected to a rotating shaft (72), the top end of the rotating shaft (72) is connected to a bearing seat (74), and the bearing seat (74) is mounted on the bottom wall of the support plate (8).
6. A straw forage processing and granulating machine according to claim 5, characterized in that: A driving gear (73) is sleeved on the outer ring surface of the rotating shaft (72), and the driving gear (73) is meshed with the driven gear (63).
7. The straw forage processing and granulating machine according to claim 1, characterized in that: The outer wall of the protective tube (11) is fixedly connected to the inner wall of the processing tube (2); the protective tube (11) is located above the support plate (8); and a discharge port is provided on the side wall of the protective tube (11).
Citation Information
Cited By
Continuous granulation device and process
CN120242868A