Fiber spraying machine with material processing function

By designing a fiber sprayer with material processing function, including feeding parts, crushers, grouting machines and mixing pipes, the problem that the fiber sprayer in the prior art does not have the function of crushing fiber cotton and low spray continuity is solved, and the continuous transportation, crushing and mixing of fiber cotton is achieved, and the continuity of the spraying process is improved.

CN222918741UActive Publication Date: 2025-05-30TANGSHAN OUZONGNIYA ENVIRONMENTAL PROTECTION & ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202421496741.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-30
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing fiber sprayers do not have the function of crushing fiber cotton, and the spraying continuity is low.

Method used

A fiber sprayer with material processing function is designed, including a first feeding piece, a crusher, a grouting machine and a mixing tube. Through the combination of these components, the transport, crushing, mixing and spraying of the fiber cotton is realized.

Benefits of technology

Continuous transportation, crushing and mixing of fiber cotton is realized, the continuity of the spraying process is improved, and the problem that the fiber sprayer does not have the function of crushing fiber cotton in the prior art is solved.

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Abstract

The utility model relates to the technical field of fiber spraying machines, and provides a fiber spraying machine with a material processing function, which comprises a first feeding piece arranged on a rack, the first feeding piece is provided with a first discharging end, and the first feeding piece is used for transporting fiber cotton; the crusher is arranged at one end of the rack, the crusher is provided with a second feeding end and a second discharging end, the first discharging end is communicated with the second feeding end, and the crusher is used for crushing fiber cotton; the grouting machine is arranged at the second discharging end and is provided with a grouting pipe; one end of the mixing pipe is communicated with the second discharging end and the grouting pipe, the other end of the mixing pipe is communicated with the outside, and the mixing pipe is used for mixing the crushed fiber cotton with slurry. By means of the technical scheme, the problems that in the prior art, a fiber spraying machine does not have the function of crushing cellucotton, and spraying continuity is low are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fiber spraying machines, and specifically, to a fiber spraying machine with a material processing function. Background Art

[0002] A fiber spraying machine, also known as a fiber spraying device or a fiber injector, is a professional device used to mix fiber materials (usually fibers) with a medium mixture (such as resin, cement, gypsum, water-based adhesive), and then atomize them through high-pressure spraying or mechanical action and evenly spray them on the surface of a substrate or a mold to form a coating or layer. After curing, composite materials or non-woven fabrics, heat insulation, waterproof, fireproof, sound insulation, reinforced structural members and other products are obtained. When the existing fiber spraying machine is actually used, the fiber cotton needs to be first crushed into fibers by a crusher and then mixed with the medium mixture, which wastes a lot of time and has low continuity during spraying. Summary of the Utility Model

[0003] The utility model provides a fiber spraying machine with a material processing function, which solves the problems that the fiber spraying machine in the related art does not have the function of crushing fiber cotton and has low spraying continuity.

[0004] The technical solution of the utility model is as follows:

[0005] A fiber spraying machine with a material processing function includes:

[0006] A first feeding member, which is arranged on the frame. The first feeding member has a first discharging end, and the first feeding member is used for transporting fiber cotton.

[0007] A pulverizer, which is arranged at one end of the frame. The pulverizer has a second feeding end and a second discharging end. The first discharging end is communicated with the second feeding end, and the pulverizer is used for crushing fiber cotton.

[0008] A grouting machine, which is arranged on the second discharging end. The grouting machine has a grouting pipe.

[0009] A mixing pipe, one end of which is communicated with the second discharging end and is communicated with the grouting pipe, and the other end is communicated with the outside. The mixing pipe is used for mixing the crushed fiber cotton with the slurry.

[0010] Optionally, it further includes:

[0011] A guide plate, which is inclinedly arranged at one end of the frame. The two ends of the guide plate are respectively communicated with the first discharging end and the second feeding end.

[0012] Optionally, it further includes:

[0013] The material suction member has a material suction end and a material discharge end. The material suction end leads to the second material discharge end. The grouting machine is provided on the material discharge end. The grouting machine is provided on the second material discharge end through the material suction member. One end of the mixing pipe is connected to the material discharge end and is connected to the grouting pipe. The grouting pipe is connected to the second material discharge end through the material discharge end.

[0014] Optionally, it further includes:

[0015] A protective cover, which is sleeved on the material guiding plate;

[0016] A collection box, which is arranged below the crusher. The collection box has a feed inlet and a discharge outlet. The feed inlet is connected to the second material discharge end, and the discharge outlet is connected to the material suction end.

[0017] Optionally, it further includes:

[0018] A stirring member, which is rotatably arranged in the mixing pipe and is used for mixing the crushed fiber cotton and the slurry.

[0019] Optionally, the stirring member has a rotating rod and a plurality of stirring blades axially distributed along the rotating rod; it further includes:

[0020] Scrapers, there are several of them. One scraper is respectively arranged between every two adjacent stirring blades axially along the rotating rod. The scraper has a scraping end, and the scraping end contacts the inner wall of the mixing pipe.

[0021] Optionally, it further includes:

[0022] An impeller, which is arranged at one end of the rotating rod close to the material discharge end. The impeller is used to drive the stirring member to rotate.

[0023] Optionally, the first material feeding member further has a first feed end; it further includes:

[0024] A first roller, which is rotatably arranged on the frame;

[0025] A second roller, which is rotatably arranged on the frame and is symmetrically arranged with the first roller up and down. An impurity removal space is formed between the first roller and the second roller. The impurity removal space is connected to the first feed end, and the fiber cotton is separated from impurities after passing through the impurity removal space.

[0026] Optionally, it further includes:

[0027] A pulley, which has an input end and an output end. The input end drives the first roller to rotate, and the output end drives the second roller to rotate;

[0028] A driving member, which is arranged on the frame. The driving member drives the input end to rotate.

[0029] Optionally, it further includes:

[0030] A second feeding member, which is arranged on the frame, and both the first roller and the second roller are located between the second feeding member and the first feeding member, and the second feeding member is used to transport the fiber cotton into the impurity removal space.

[0031] The working principle and beneficial effects of the present utility model are as follows:

[0032] In the present utility model, the operator first places the fiber cotton from which impurities have been removed on the first feeding member. The first feeding member transports the fiber cotton from which impurities have been removed. The fiber cotton from which impurities have been removed enters the second feeding end of the pulverizer through the first discharge end. A pulverizing roller is rotatably arranged in the pulverizer, and the pulverizing roller pulverizes the fiber cotton from which impurities have been removed into fibers. Subsequently, the fibers are discharged from the second discharge end of the pulverizer into the mixing pipe. At this time, the operator can make the grouting machine work, and the slurry in the grouting machine is injected into the mixing pipe through the grouting pipe to mix the slurry and the fibers. Then, the fibers mixed with the slurry are discharged from the other end of the mixing pipe to the outside. The operator can continuously put the fiber cotton from which impurities have been removed into the first feeding member to make the fiber spraying machine continuously perform transportation, crushing, mixing, and spraying operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The following will further illustrate the above characteristics, technical features, advantages and their implementation manners of the present utility model in a clear and understandable manner in combination with the drawings of the preferred embodiments.

[0034] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0035] Figure 2 is a front view structural schematic diagram of the present utility model;

[0036] Figure 3 is Figure 2 the sectional structural schematic diagram taken along the A-A direction in

[0037] Figure 4 is Figure 3 the partial enlarged structural schematic diagram at I in

[0038] Figure 5 is Figure 2 the sectional structural schematic diagram taken along the B-B direction in

[0039] Figure 6 is Figure 5 the partial enlarged structural schematic diagram at II in

[0040] Figure 7 is another three-dimensional structural schematic diagram of the present utility model;

[0041] Figure 8 is Figure 7 a schematic diagram of the partially enlarged structure at position III in

[0042] In the figure: 1, the first feeding member; 101, the first discharging end; 102, the first feeding end; 2, the crusher; 201, the second feeding end; 202, the second discharging end; 3, the grouting pipe; 4, the mixing pipe; 5, the guiding plate; 6, the material suction member; 601, the material suction end; 602, the discharging end; 7, the protective cover; 8, the collection box; 801, the feeding port; 802, the discharging port; 9, the stirring member; 901, the rotating rod; 902, the stirring blade; 10, the scraping plate; 1001, the scraping end; 11, the impeller; 12, the first roller; 13, the second roller; 14, the impurity removal space; 15, the pulley; 1501, the input end; 1502, the output end; 16, the driving member; 17, the second feeding member; 18, the one-way valve. Specific embodiments

[0043] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the specific embodiments of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained according to these drawings, and other embodiments can also be obtained.

[0044] For the sake of simplicity of the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent their actual structures as products. In addition, for the sake of simplicity and easy understanding of the drawings, in some figures, parts with the same structure or function are only schematically shown for one of them, or only one of them is marked. In this article, "one" not only means "only this one", but also means "more than one" situation, and "several" includes "two" and "more than two".

[0045] In this article, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0046] In addition, in the description of this application, the terms "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0047] Such as Figures 1 to 8As shown in the figure, this embodiment provides a fiber spraying machine with a material handling function, including: a first feeding member 1 is arranged on the frame. The first feeding member 1 has a first discharging end 101 and is used for transporting fiber cotton. A pulverizer 2 is arranged at one end of the frame. The pulverizer 2 has a second feeding end 201 and a second discharging end 202. The first discharging end 101 is communicated with the second feeding end 201. The pulverizer 2 is used for crushing fiber cotton. A grouting machine is arranged on the second discharging end 202. The grouting machine has a grouting pipe 3. A mixing pipe 4, one end of the mixing pipe 4 is communicated with the second discharging end 202 and is communicated with the grouting pipe 3, and the other end is communicated with the outside. The mixing pipe 4 is used for mixing the crushed fiber cotton with the slurry.

[0048] In this embodiment, the operator first places the fiber cotton from which impurities have been removed on the first feeding member 1. The first feeding member 1 transports the fiber cotton from which impurities have been removed. The fiber cotton from which impurities have been removed enters the second feeding end 201 of the pulverizer 2 through the first discharging end 101. A pulverizing roller is rotatably arranged in the pulverizer 2. The pulverizing roller can be divided into two layers, and the two layers of pulverizing rollers are spaced apart up and down. The fiber cotton from which impurities have been removed passes through the two layers of pulverizing rollers in sequence, and the pulverizing effect is better. The pulverizing roller pulverizes the fiber cotton from which impurities have been removed into fibers. Subsequently, the fibers are discharged from the second discharging end 202 of the pulverizer 2 into the mixing pipe 4. At this time, the operator can make the grouting machine work. The slurry in the grouting machine is injected into the mixing pipe 4 through the grouting pipe 3 to mix the slurry and the fibers. Then, the fibers mixed with the slurry are discharged from the other end of the mixing pipe 4 to the outside. The operator can continuously put the fiber cotton from which impurities have been removed into the first feeding member 1 to make this fiber spraying machine continuously perform transportation, crushing, mixing, and spraying operations. This fiber spraying machine forms a series of processes for transporting, pulverizing, and mixing fiber cotton, solving the problem that the existing fiber spraying machine does not have the function of crushing fiber cotton and improving the continuity of the spraying operation of the fiber spraying machine at the same time. It should be noted that a one-way valve 18 can be arranged on the grouting pipe 3 to reduce the backflow of fibers and slurry and protect the grouting machine. It should be noted that the grouting machine is a mature technology in the prior art and is not shown in the drawings, and will not be described in detail in this specification.

[0049] Optionally, it further includes: a guiding plate 5, which is inclinedly arranged at one end of the frame. The two ends of the guiding plate 5 are respectively communicated with the first discharging end 101 and the second feeding end 201.

[0050] In this embodiment, in order to further optimize the transportation process of the fiber cotton, a material guiding plate 5 is introduced. The material guiding plate 5 is inclinedly installed at one end of the frame, and both ends of the material guiding plate 5 are respectively communicated with the first discharge end 101 and the second feeding end 201. When the fiber cotton with impurities removed is transported from the first feeding member 1 to the material guiding plate 5, by using the inclination angle of the material guiding plate 5 and the gravity of the fiber cotton with impurities removed itself, the fiber cotton with impurities removed is promoted to slide naturally into the pulverizer 2 for pulverization, improving the transportation efficiency of the fiber cotton with impurities removed. It should be noted that the connecting parts of the material guiding plate 5 with the first discharge end 101 and the second feeding end 201 should be as smooth as possible to reduce the blockage of the fiber cotton with impurities removed during transportation and improve the continuity and smoothness of the transportation of the fiber cotton with impurities removed.

[0051] Optionally, it further includes: a material suction member 6, which has a material suction end 601 and a material discharge end 602. The material suction end 601 leads to the second discharge end 202, and a grouting machine is arranged on the material discharge end 602. The grouting machine is arranged on the second discharge end 202 through the material suction member 6. One end of the mixing pipe 4 is communicated with the material discharge end 602 and is connected to the grouting pipe 3, and the grouting pipe 3 is communicated with the second discharge end 202 through the material discharge end 602.

[0052] In this embodiment, in order to transport the fiber into the mixing pipe 4, a material suction member 6 is introduced. The material suction end 601 of the material suction member 6 is communicated with the second discharge end 202. One end of the mixing pipe 4 is communicated with the material discharge end 602 and is connected to the grouting pipe 3, and the grouting pipe 3 is communicated with the second discharge end 202 through the material discharge end 602. When the fiber cotton with impurities removed is pulverized into fibers by the pulverizer 2, the operator can make the material suction member 6 work. The material suction end 601 of the material suction member 6 sucks the fibers into the interior of the material suction member 6, and then discharges them to the mixing pipe 4 through the material discharge end 602. At this time, the operator can make the grouting machine work, and the slurry in the grouting machine flows from the grouting pipe 3 into the mixing pipe 4 to be mixed with the fibers, and then is discharged to the outside from the other end of the mixing pipe 4.

[0053] Optionally, it further includes: a protective cover 7, which covers the material guiding plate 5; a collection box 8, which is arranged below the pulverizer 2. The collection box 8 has a feeding port 801 and a discharging port 802. The feeding port 801 is communicated with the second discharge end 202, and the discharging port 802 is communicated with the material suction end 601.

[0054] In this embodiment, the introduction of the protective cover 7 and the collection box 8 improves the safety and cleanliness of the fiber spraying machine. The protective cover 7 protects the material guiding plate 5 and the surrounding environment, reduces the occurrence of the fiber cotton with impurities removed detaching from the material guiding plate 5, and maintains the cleanliness of the surrounding environment. The collection box 8 is located below the crusher 2, and the collection port 801 communicates with the second discharge end 202 of the crusher 2. The collection box 8 is used to collect the fibers discharged from the second discharge end 202. The discharge port 802 of the collection box 8 communicates with the material suction end 601. The operator can operate the material suction member 6 to suck the fibers in the collection box 8 out from the discharge port 802, reducing the occurrence of the mixture of dust and fibers.

[0055] Optionally, it further includes: a stirring member 9, rotatably arranged in the mixing pipe 4 for mixing the crushed fiber cotton and the slurry.

[0056] In this embodiment, the stirring member 9 is rotatably arranged in the mixing pipe 4, and its function is to fully mix the fibers and the slurry, accelerate the mutual penetration between the fibers and the slurry, and make the mixture uniform.

[0057] Optionally, the stirring member 9 has a rotating rod 901 and a plurality of stirring blades 902 axially distributed along the rotating rod 901; it further includes: a scraper 10, with a plurality of them, and one scraper 10 is respectively arranged between every two adjacent stirring blades 902 along the axial direction of the rotating rod 901. The scraper 10 has a scraping end 1001, and the scraping end 1001 contacts the inner wall of the mixing pipe 4.

[0058] In this embodiment, the stirring member 9 includes a rotating rod 901 and a plurality of stirring blades 902 axially distributed along the axis of the rotating rod 901. The arrangement of the stirring blades 902 can improve the full mixing of the fibers and the slurry, and make the fibers and the slurry fully mixed. One scraper 10 is respectively arranged on two adjacent stirring blades 902 along the axial direction of the rotating rod 901. When the rotating rod 901 rotates, the scraping end 1001 of the scraper 10 contacts the inner wall of the mixing pipe 4, scraping the inner wall of the mixing pipe 4 to clean the fibers and the slurry adhered to the inner wall of the mixing pipe 4, reducing the accumulation of the fibers and the slurry.

[0059] Optionally, it further includes: an impeller 11, arranged at one end of the rotating rod 901 close to the discharge end 602, and the impeller 11 is used to drive the stirring member 9 to rotate.

[0060] In this embodiment, when the material suction member 6 starts to work, the discharge end 602 of the material suction member 6 blows out fibers, and at the same time, there is also a relatively high wind force, which makes the impeller 11 rotate, makes the rotating rod 901 rotate, and makes the stirring member 9 rotate.

[0061] Optionally, the first feeding member 1 further has a first feeding end 102; further included are: a first roller 12 rotatably arranged on the frame; a second roller 13 rotatably arranged on the frame and symmetrically arranged with the first roller 12 up and down. An impurity removal space 14 is formed between the first roller 12 and the second roller 13. The impurity removal space 14 communicates with the first feeding end 102. After passing through the impurity removal space 14, the fiber cotton is separated from the impurities.

[0062] In this embodiment, the first feeding member 1 further has a first feeding end 102. The first roller 12 and the second roller 13 are spaced up and down and rotatably arranged at the first feeding end 102. An impurity removal space 14 is formed between the first roller 12 and the second roller 13. The operator can place the fiber cotton to be removed of impurities on the left side of the impurity removal space 14, and then rotate the first roller 12 and the second roller 13 to separate the fiber cotton and cotton seeds. It should be noted that there is a rotational speed difference between the first roller 12 and the second roller 13, and the rotational speed of the first roller 12 is greater than that of the second roller 13. The fiber cotton and the impurities therein are separated by the rotational speed difference between the first roller 12 and the second roller 13.

[0063] Optionally, further included are: a pulley 15 having an input end 1501 and an output end 1502. The input end 1501 drives the first roller 12 to rotate, and the output end 1502 drives the second roller 13 to rotate; a driving member 16 arranged on the frame, and the driving member 16 drives the input end 1501 to rotate.

[0064] In this embodiment, the operator can make the driving member 16 work to rotate the input end 1501 of the pulley 15. After the input end 1501 rotates, it drives the first roller 12 to rotate and the output end 1502 to rotate respectively, driving the second roller 13 to rotate. At the same time, the setting of the pulley 15 also realizes a rotational speed difference between the first roller 12 and the second roller 13.

[0065] Optionally, further included is: a second feeding member 17 arranged on the frame. Both the first roller 12 and the second roller 13 are located between the second feeding member 17 and the first feeding member. The second feeding member 17 is used to transport the fiber cotton into the impurity removal space 14.

[0066] In this embodiment, the operator can place the fiber cotton on the second feeding member 17 to transport the fiber cotton to the first roller 12 and the second roller 13 for impurity removal treatment.

[0067] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A fiber spraying machine with material processing function, characterized in that: include: A first feeding member (1) is arranged on the frame, the first feeding member (1) has a first discharge end (101), and the first feeding member (1) is used to transport fiber cotton; A pulverizer (2) is arranged at one end of the frame, the pulverizer (2) has a second feeding end (201) and a second discharging end (202), the first discharging end (101) is connected to the second feeding end (201), and the pulverizer (2) is used to crush the fiber cotton; A grouting machine, arranged on the second discharge end (202), the grouting machine having a grouting pipe (3); A mixing tube (4), one end of which is connected to the second discharge end (202) and the grouting tube (3), and the other end of which is connected to the outside, and the mixing tube (4) is used to mix the crushed fiber cotton with the slurry.

2. A fiber spraying machine with material processing function according to claim 1, characterized in that: Also includes: A material guide plate (5) is obliquely arranged at one end of the frame, and two ends of the material guide plate (5) are respectively connected to the first material discharge end (101) and the second material feed end (201).

3. A fiber spraying machine with material processing function according to claim 2, characterized in that: Also includes: The suction piece (6) has a suction end (601) and a discharge end (602), the suction end (601) leads to the second discharge end (202), the grouting machine is arranged on the discharge end (602), the grouting machine is arranged on the second discharge end (202) through the suction piece (6), one end of the mixing pipe (4) is connected to the discharge end (602) and is connected to the grouting pipe (3), and the grouting pipe (3) is connected to the second discharge end (202) through the discharge end (602).

4. A fiber spraying machine with material processing function according to claim 3, characterized in that: Also includes: A protective cover (7) is arranged on the material guide plate (5); A collecting box (8) is arranged below the pulverizer (2), and the collecting box (8) has a feed port (801) and a discharge port (802), wherein the feed port (801) is connected to the second discharge end (202), and the discharge port (802) is connected to the suction end (601).

5. The fiber spraying machine with material processing function according to claim 3, characterized in that: Also includes: A stirring member (9) is rotatably disposed in the mixing tube (4) and is used to mix the crushed fiber cotton with the slurry.

6. A fiber spraying machine with material processing function according to claim 5, characterized in that: The stirring member (9) comprises a rotating rod (901) and a plurality of stirring blades (902) distributed along the axial direction of the rotating rod (901); and further comprises: There are a plurality of scrapers (10), one of which is disposed between each two adjacent stirring blades (902) along the axial direction of the rotating rod (901), and the scraper (10) has a scraping end (1001), and the scraping end (1001) is in contact with the inner wall of the mixing tube (4).

7. A fiber spraying machine with material processing function according to claim 6, characterized in that: Also includes: An impeller (11) is arranged at one end of the rotating rod (901) close to the discharge end (602), and the impeller (11) is used to drive the stirring element (9) to rotate.

8. The fiber spraying machine with material processing function according to claim 3, characterized in that: The first feeding member (1) further comprises a first feeding end (102); and further comprises: A first roller (12) is rotatably mounted on a frame; The second roller (13) is rotatably arranged on the frame and is symmetrically arranged with respect to the first roller (12) in the vertical direction. A de-impurity space (14) is formed between the first roller (12) and the second roller (13). The de-impurity space (14) is connected to the first feeding end (102). The fiber cotton is separated from the impurities after passing through the de-impurity space (14).

9. The fiber spraying machine with material processing function according to claim 8, characterized in that: Also includes: A pulley (15) having an input end (1501) and an output end (1502), wherein the input end (1501) drives the first roller (12) to rotate, and the output end (1502) drives the second roller (13) to rotate; A driving member (16) is arranged on the frame, and the driving member (16) drives the input end (1501) to rotate.

10. The fiber spraying machine with material processing function according to claim 8, characterized in that: Also includes: The second feeding member (17) is arranged on the frame, the first roller (12) and the second roller (13) are both located between the second feeding member (17) and the first feeding member (1), and the second feeding member (17) is used to transport the fiber cotton to the impurity removal space (14).