Magnetic separator
By designing a magnetic separator including a rotating wheel and a magnetic system, the problem of non-magnetic products being blocked by magnetic products in the prior art is solved, and efficient separation of magnetic products and non-magnetic products is achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202422053956.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-23
AI Technical Summary
When existing magnetic separators separate magnetic products from non-magnetic products, non-magnetic products are easily blocked by magnetic products, resulting in incomplete separation and repeated separation, wasting time and reducing work efficiency.
A magnetic separator is designed, including a support frame, a rotating shaft, a rotating wheel, a magnetic system, a collector silo and a scraper plate. By driving the motor to control the rotation of the rotating wheel, the magnetic system adsorbs the magnetic product and scrapes off the magnetic product through the scraper plate to achieve separation of the magnetic product and non-magnetic product.
It effectively avoids the mixing of magnetic products and non-magnetic products, reduces the number of repeated material separations, saves time and improves work efficiency.
Smart Images

Figure CN222918820U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic separators, and more specifically, to a magnetic separator. Background Art
[0002] A magnetic separator is a device for separating magnetic products from non-magnetic products. When materials pass through the magnetic field of the magnetic separator, particles with stronger magnetism will be adsorbed onto the magnetic poles of the magnetic separator, while particles with weaker magnetism or non-magnetic particles will be separated from the magnetic particles under the action of gravity, centrifugal force, etc., thereby realizing the separation of materials.
[0003] Currently, the method for separating magnetic products from non-magnetic products is to place all products on a conveyor belt, set the conveyor belt to be inclined, and convey the products from a lower position to a higher position by the conveyor. When passing through the position of the magnetic separator, the magnetic products are adsorbed by the magnetic separator, and the non-magnetic products will slide down to a lower position under the action of gravity, realizing the separation. However, it is found in actual operation that during the transportation of all raw materials together, although the magnetic products will be adsorbed, some non-magnetic products will be blocked by some magnetic products, making it impossible for them to slide down to a lower position, and finally falling into the collection box together with the magnetic products. This results in incomplete separation of materials, and it is necessary to repeatedly separate the products, wasting time and reducing work efficiency. Therefore, a magnetic separator is proposed to solve the above problems. Summary of the Utility Model
[0004] To make up for the above deficiencies, the utility model provides a magnetic separator that overcomes the above technical problems or at least partially solves the above problems.
[0005] The utility model is implemented as follows:
[0006] The utility model provides a magnetic separator, which includes a support frame, and a positioning plate is fixedly installed on the top of the support frame;
[0007] A magnetic separation mechanism, the magnetic separation mechanism includes;
[0008] A rotating shaft, the rotating shaft is rotatably installed inside the positioning plate, and one end of the rotating shaft is fixedly installed at the output end of a driving motor;
[0009] A rotating wheel, the rotating wheel is sleeved outside the rotating shaft and fixedly connected to the rotating shaft, and a magnetic system is fixedly installed on the outer surface of the rotating wheel;
[0010] An aggregate bin, the aggregate bin is fixedly installed on the upper surface of the support frame, an outer bin is installed outside the aggregate bin, a rectangular plate is fixedly installed inside the outer bin, and a slidable scraping plate is arranged inside the rectangular plate for scraping off magnetic products.
[0011] In a preferred embodiment, a discharge cylinder is fixedly installed at the bottom of the support frame. The interior of the discharge cylinder is in communication with the interior of the aggregate bin, and a control valve is installed on the discharge cylinder.
[0012] In a preferred embodiment, a groove is formed on one side surface of the rectangular plate. A spring is fixedly connected to the inner bottom of the groove, and one end of the spring is fixedly connected to a scraping plate.
[0013] In a preferred embodiment, the rectangular plate is inclined and arranged inside the outer bin, and a discharge hole is formed at the bottom of the outer bin.
[0014] In a preferred embodiment, a material receiving mechanism is installed inside the aggregate bin. The material receiving mechanism includes an inclined plate and a closing plate.
[0015] The inclined plate is fixedly installed inside the aggregate bin and is arranged inside the aggregate bin in an inclined posture. One end of the inclined plate is provided with a closing plate. One side surface of the closing plate is fixedly connected to a connecting rod. One end of the connecting rod penetrates through the interior of the aggregate bin and is slidably connected to the interior of the aggregate bin.
[0016] A protective cover is hinged and installed at the top of the aggregate bin. The protective cover covers the outside of one side of the rotating wheel. The interior of the aggregate bin is hollow, and the position of the bottom end of the rotating wheel is arranged inside the aggregate bin.
[0017] A support seat is fixedly installed at the bottom of the support frame, and a positioning hole is formed at the bottom of the support seat.
[0018] A magnetic separator provided by the present utility model has the following beneficial effects:
[0019] 1. By installing a rotatable rotating wheel on the support frame and controlling the rotation of the rotating wheel through a driving motor, a magnetic system is fixedly installed on the rotating wheel. By controlling the rotation of the rotating wheel to drive the rotation of the magnetic system, magnetic products inside the aggregate bin can be adsorbed, and the products adsorbed on the magnetic system are scraped off by the scraping plate and enter the interior of the outer bin, realizing the separation of magnetic products and non-magnetic products, avoiding the mixing of magnetic products and non-magnetic products, repeating the separation operation, saving time, and improving work efficiency.
[0020] 2. By fixedly installing an inclined plate inside the aggregate bin and installing a separable closing plate at one end of the inclined plate, the raw materials placed on the inclined plate will slide to a lower position. Under the rotation of the magnetic system, the piled-up raw materials will be moved to a higher position on the inclined plate, thereby spreading out the piled-up raw materials, enabling the magnetic products to be quickly adsorbed on the magnetic system, and avoiding being covered by non-magnetic products, which affects the material separation effect of the products. Description of the Drawings
[0021] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and thus should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings;
[0022] Figure 1 is the front view structural schematic diagram of the present utility model;
[0023] Figure 2 is the structural schematic diagram of the rotating wheel of the present utility model;
[0024] Figure 3 is the structural schematic diagram of the inclined plate of the present utility model;
[0025] Figure 4 is the schematic diagram of the position of the discharge hole of the present utility model;
[0026] Figure 5 is the structural schematic diagram of the rectangular plate of the present utility model;
[0027] In the figure: 1, support frame; 2, positioning plate; 3, magnetic separation mechanism; 31, rotating shaft; 311, driving motor; 32, rotating wheel; 321, magnetic system; 33, aggregate bin; 331, outer bin; 332, rectangular plate; 333, scraping plate; 4, discharge cylinder; 5, groove; 6, spring; 7, discharge hole; 8, material receiving mechanism; 81, inclined plate; 82, closing plate; 9, connecting rod; 10, protective cover; 11, support seat; 12, positioning hole. Specific embodiments
[0028] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model. Embodiment
[0029] Refer to Figures 1 - 5, the present utility model provides a technical solution: a magnetic separator, including a support frame 1 and a magnetic separation mechanism 3, and a positioning plate 2 is fixedly installed on the top of the support frame 1. The magnetic separation mechanism 3 includes a rotating shaft 31, the rotating shaft 31 is rotatably installed inside the positioning plate 2, one end of the rotating shaft 31 is fixedly installed at the output end of the driving motor 311, a rotating wheel 32 is sleeved outside the rotating shaft 31 and fixedly connected to the rotating shaft 31. A magnetic system 321 is fixedly installed on the outer surface of the rotating wheel 32. An aggregate bin 33 is fixedly installed on the upper surface of the support frame 1. An outer bin 331 is installed outside the aggregate bin 33. A rectangular plate 332 is fixedly installed inside the outer bin 331, and a slidable scraping plate 333 is arranged inside the rectangular plate 332 for scraping off magnetic products.
[0030] In a preferred embodiment, a discharge tube 4 is fixedly installed at the bottom of the support frame 1. The inside of the discharge tube 4 is communicated with the inside of the aggregate bin 33. A control valve is installed on the discharge tube 4. For the convenience of discharging non-magnetic products after material separation, a discharge tube 4 is installed at the bottom of the support frame 1. During operation, only by separating one end of the inclined plate 81 from the closing plate 82, the non-magnetic products can slide down from the inclined plate 81 into the inside of the discharge tube 4, which is convenient for collection.
[0031] In a preferred embodiment, a groove 5 is formed on one side surface of the rectangular plate 332. A spring 6 is fixedly connected to the inner bottom of the groove 5. One end of the spring 6 is fixedly connected to the scraping plate 333. By adsorbing magnetic products with the magnetic system 321, for the convenience of removing the products on the magnetic system 321, a telescopic scraping plate 333 is installed inside the rectangular plate 332, and the scraping plate 333 is pushed by the spring 6, so that the scraping plate 333 can closely adhere to the outer surface of the magnetic system 321, thereby removing the adsorbed products on the magnetic system 321, which is convenient for discharging magnetic products.
[0032] In a preferred embodiment, the rectangular plate 332 is inclined and arranged inside the outer bin 331. A discharge hole 7 is formed at the bottom of the outer bin 331. After the magnetic products are scraped off by the scraping plate 333, they will enter the inside of the outer bin 331. For the convenience of product falling, a discharge hole 7 is installed at the bottom of the outer bin 331. The products are discharged from the inside of the discharge hole 7 into the inside of the external collection frame, which is convenient for product collection.
[0033] When performing powder operations on the mixed raw materials, it is necessary to centrally place the raw materials inside the aggregate bin 33. To improve the adsorption effect on magnetic products, a material receiving mechanism 8 is installed inside the aggregate bin 33. The material receiving mechanism 8 includes an inclined plate 81 and a closing plate 82. The inclined plate 81 is fixedly installed inside the aggregate bin 33 and is arranged in an inclined posture inside the aggregate bin 33. One end of the inclined plate 81 is provided with a closing plate 82. One side surface of the closing plate 82 is fixedly connected to a connecting rod 9. One end of the connecting rod 9 penetrates inside the aggregate bin 33 and is slidably connected to the inside of the aggregate bin 33. The top of the aggregate bin 33 is hinged and installed with a protective cover 10. The protective cover 10 covers the outside of one side of the rotating wheel 32. The inside of the aggregate bin 33 is hollow, and the position at the bottom end of the rotating wheel 32 is arranged inside the aggregate bin 33.
[0034] During actual use, the mixed material is added to the inclined plate 81. While the rotating wheel 32 rotates to drive the magnetic system 321 to rotate, it will also push the raw materials accumulated on the inclined plate 81 towards the higher position of the inclined plate 81. When the magnetic system 321 disengages from the raw materials, the raw materials will slide down from the inclined plate 81 to the lower position, thereby realizing the spreading of the raw materials, avoiding the magnetic products being covered by non-magnetic products, and enabling the magnetic products to be stably adsorbed on the magnetic system 321.
[0035] To improve the use stability of this device, a support base 11 is fixedly installed at the bottom of the support frame 1. A positioning hole 12 is opened at the bottom of the support base 11. During actual use, the support base 11 can be directly placed on the ground for use, or the support base 11 can be fixed to the ground by driving a pin through the inside of the positioning hole 12, thereby improving the use stability of this device.
[0036] Specifically, the working process or working principle of a magnetic separator is as follows: Currently, the method of separating magnetic products and non-magnetic products is to place all products on a conveyor belt, set the conveyor belt to be inclined, and convey the products from the lower position to the higher position through the conveyor belt. When passing through the position of the magnetic separator, the magnetic products are adsorbed by the magnetic separator, and the non-magnetic products will slide down to the lower position under the action of gravity to achieve separation. However, it is found in actual operation that during the transportation of all raw materials together, although the magnetic products will be adsorbed, some non-magnetic products will be blocked by some magnetic products and cannot slide down to the lower position, and finally fall into the collection box together with the magnetic products. This leads to incomplete separation of the materials, and it is necessary to repeatedly separate the products, wasting time and reducing work efficiency. Therefore, this device is designed to solve this problem.
[0037] Through this device, magnetic products can be separated, effectively separating non-magnetic products from magnetic products, avoiding mixing, and performing the separation multiple times, saving time and improving work efficiency. The specific operation is as follows: Connect to an external power supply. Before feeding, rotate the protective cover 10 to expose the position of the top opening of the aggregate bin 33. Then add the mixed material into the interior of the aggregate bin 33 through the opening, and the closing plate 82 will press against one end of the inclined plate 81, preventing the mixed material from sliding down the inclined plate 81 into the interior of the discharge cylinder 4. Since the inclined plate 81 is inclined, the mixed material on the inclined plate 81 will slide towards the lower place, preventing the mixed material from piling up. Then turn on the drive motor 311 and control the rotation of the rotating wheel 32 through the drive motor 311 to control the rotation of the magnetic system 321 and achieve separation of materials.
[0038] While the rotating wheel 32 rotates, it will drive the magnetic system 321 to rotate. The cyclic rotation of the magnetic system 321 will pass through the interior of the aggregate bin 33. At this time, magnetic products will be adsorbed on the magnetic system 321 and will be taken out of the interior of the aggregate bin 33 as the magnetic system 321 rotates. When the magnetic system 321 rotates to the position of the scraping plate 333, the magnetic products adsorbed on the magnetic system 321 will be scraped off by the scraping plate 333. The scraped products will slide into the interior of the outer bin 331 through the rectangular plate 332 and be discharged through the position of the discharge hole 7 to separate the magnetic products.
[0039] While the rotating wheel 32 rotates to drive the magnetic system 321 to rotate, it will also push the raw materials piled up on the inclined plate 81 towards the higher position of the inclined plate 81. When the magnetic system 321 disengages from the raw materials, the raw materials will slide towards the lower place from the inclined plate 81, thereby spreading out the raw materials, preventing magnetic products from being covered by non-magnetic products, enabling magnetic products to be stably adsorbed on the magnetic system 321, separating all magnetic products, and not mixing them with non-magnetic products. The operation is simple, saving time and improving work efficiency.
[0040] After separating the magnetic products, the connecting rod 9 can be pulled to drive the closing plate 82 to move. The connecting rod 9 is clamped inside the aggregate bin 33 and can be stopped at any time when pulled, enabling the closing plate 82 to be stably in a certain position. When pulling the connecting rod 9, the closing plate 82 will be separated from the inclined plate 81. At this time, the raw materials on the inclined plate 81 will fall into the interior of the discharge cylinder 4 through the gap between the inclined plate 81 and the closing plate 82 and can be discharged from the interior of the discharge cylinder 4.
[0041] It should be noted that the drive motor 311 is a device or equipment existing in the prior art, or a device or equipment that can be realized by the prior art. Its power supply, specific composition, and principle are clear to those skilled in the art, so no further details will be elaborated.
Claims
1. A magnetic separator, characterized in that: It comprises a support frame (1), and a positioning plate (2) is fixedly mounted on the top of the support frame (1); A magnetic separation mechanism (3), wherein the magnetic separation mechanism (3) comprises: A rotating shaft (31), the rotating shaft (31) being rotatably mounted inside the positioning plate (2), and one end of the rotating shaft (31) being fixedly mounted on an output end of a driving motor (311); A rotating wheel (32), the rotating wheel (32) being sleeved on the outside of the rotating shaft (31) and fixedly connected to the rotating shaft (31), and a magnetic system (321) being fixedly mounted on the outer surface of the rotating wheel (32); A material collection bin (33) is fixedly mounted on the upper surface of the support frame (1); an outer bin (331) is mounted outside the material collection bin (33); a rectangular plate (332) is fixedly mounted inside the outer bin (331); and a slidable scraper plate (333) is provided inside the rectangular plate (332) for scraping off the magnetic products.
2. A magnetic separator according to claim 1, characterized in that: A discharge barrel (4) is fixedly mounted on the bottom of the support frame (1); the interior of the discharge barrel (4) is communicated with the interior of the material collecting bin (33); and a control valve is mounted on the discharge barrel (4).
3. A magnetic separator according to claim 2, characterized in that: A groove (5) is provided on one side of the rectangular plate (332); the inner bottom of the groove (5) is fixedly connected to a spring (6); and one end of the spring (6) is fixedly connected to a scraper plate (333).
4. A magnetic separator according to claim 3, characterized in that: The rectangular plate (332) is arranged obliquely inside the outer bin (331), and a discharge hole (7) is provided at the bottom of the outer bin (331).
5. A magnetic separator according to claim 4, characterized in that: A material receiving mechanism (8) is installed inside the material collecting bin (33), and the material receiving mechanism (8) comprises an inclined plate (81) and a closing plate (82).
6. A magnetic separator according to claim 5, characterized in that: The inclined plate (81) is fixedly mounted inside the material collecting bin (33) and is arranged inside the material collecting bin (33) in an inclined posture. A closing plate (82) is arranged at one end of the inclined plate (81). One side of the closing plate (82) is fixedly connected to a connecting rod (9). One end of the connecting rod (9) passes through the interior of the material collecting bin (33) and is slidably connected to the interior of the material collecting bin (33).
7. A magnetic separator according to claim 6, characterized in that: A protective cover (10) is hingedly mounted on the top of the material collecting bin (33), and the protective cover (10) covers the outside of one side of the rotating wheel (32). The interior of the material collecting bin (33) is arranged to be hollow, and the bottom end of the rotating wheel (32) is arranged inside the material collecting bin (33).
8. A magnetic separator according to claim 7, characterized in that: A support seat (11) is fixedly mounted on the bottom of the support frame (1), and a positioning hole (12) is provided on the bottom of the support seat (11).