Continuous acrylic plate spraying device
By setting a limiting mechanism in the continuous spraying device of the acrylic plate, the spray position offset problem caused by the shaking and movement of the acrylic plate during the transmission process is solved, and the accuracy and consistency of the spraying are achieved.
Patent Information
- Application Number
- CN202421516792.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-29
AI Technical Summary
The existing continuous spraying device for acrylic plates may shake left and right or move back and forth during the transmission process, causing the paint sprayed by the spray gun to not accurately cover the predetermined area, causing the spraying position to be offset.
By setting up a limiting mechanism, including limiting assembly one and limiting assembly two, the acrylic plate maintains a stable position during the transmission process. The limiting assembly is adapted to the size of the acrylic plate through a shaped frame and a telescopic rod, and the limiting assembly is maintained by the rotating shaft and the rotating roller.
It effectively avoids the shaking and movement of the acrylic plate during the transmission process, ensures that the spray gun can accurately spray the paint in a predetermined area, ensures the accuracy of the spray pattern, color and coating thickness, and avoids locally excessive or too thin.
Smart Images

Figure CN222918926U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of continuous spraying devices for acrylic plates, and particularly relates to a continuous spraying device for acrylic plates. Background Technique
[0002] Acrylic plates, also known as plexiglass, have been widely used in many fields due to their good transparency, weather resistance, easy processing and other advantages. It is used in industries such as architectural decoration, advertising signs, furniture manufacturing, lighting fixtures, etc. With the continuous growth of market demand, higher requirements are put forward for the surface treatment quality and efficiency of acrylic plates. In the past, the spraying of acrylic plates often adopted manual spraying or simple mechanical spraying methods. However, manual spraying is not only inefficient, but also the spraying quality largely depends on the technical level and experience of the operators, and it is difficult to ensure the uniformity and consistency of the coating. Therefore, machine spraying is mostly used nowadays.
[0003] However, when some existing continuous spraying devices are in use, the acrylic plate may shake left and right or move back and forth during the conveying process, resulting in the paint sprayed by the spray gun being unable to accurately cover the predetermined area, causing the spraying position to shift. Content of the Utility Model
[0004] The purpose of the utility model is to provide a continuous spraying device for acrylic plates. By setting a limiting mechanism, the problem that the acrylic plate may shake left and right or move back and forth during the conveying process, resulting in the paint sprayed by the spray gun being unable to accurately cover the predetermined area and causing the spraying position to shift is solved.
[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0006] The utility model is a continuous spraying device for acrylic plates, including two support frames. A limiting mechanism and a drying mechanism are arranged on the two support frames;
[0007] Two rotating shafts I are rotatably connected between the two support frames. The two rotating shafts I are respectively located on the left and right sides of the two support frames. The two rotating shafts I both rotatably penetrate through the outer wall of the front support frame and extend to the outside. Circular rollers are fixedly connected to the outer walls of the two rotating shafts I. A conveyor belt is sleeved on the two circular rollers. C-shaped frames I are fixedly connected to the tops of the two conveyor belts. A spraying machine is fixedly connected to the tops of the two C-shaped frames I. An acrylic plate body is arranged on the top of the conveyor belt. The limiting mechanism includes a limiting component I and a limiting component II. The limiting component I includes C-shaped frames II that are respectively slidably connected to the inner walls of the two C-shaped frames I.
[0008] Furthermore, a number of telescopic rods are fixedly connected to the inner walls of both of the U-shaped frames one. The telescopic rods are respectively fixedly connected to the two U-shaped frames two on the side close to the conveyor belt. Springs are sleeved on the outer walls of the telescopic rods. The springs are respectively fixedly connected to the two U-shaped frames two on the side close to the conveyor belt. The springs are respectively fixedly connected to the two U-shaped frames one on the side far from the conveyor belt.
[0009] Furthermore, the limiting component two includes a number of rotating shafts two respectively rotatably connected to the inner walls of the two U-shaped frames two. Roller wheels are fixedly connected to the outer walls of the rotating shafts two. The roller wheels are in contact with the acrylic plate body on the side close to the conveyor belt.
[0010] Furthermore, the air-drying mechanism includes an air-drying component and a driving component. The air-drying component includes a U-shaped frame three fixedly connected to the tops of the two U-shaped frames one. A rotating shaft three rotatably penetrates through the central axis of the U-shaped frame three. A fan is fixedly connected to the bottom extension of the rotating shaft three.
[0011] Furthermore, a rotating groove is formed at the central axis of the U-shaped frame three. A clamping ring is fixedly connected to the outer wall of the rotating shaft three. The outer wall of the clamping ring rotatably extends into the rotating groove.
[0012] Furthermore, the driving component includes a motor fixedly connected to the front extension of the rotating shaft one on the left side. A U-shaped support plate is fixedly connected to the top of the U-shaped frame one at the front side.
[0013] Furthermore, a rotating shaft four rotatably penetrates through the U-shaped support plate. Bevel gears are fixedly connected to the outer walls of the rotating shaft three and the rotating shaft four. The two bevel gears are meshed with each other.
[0014] Furthermore, pulley wheels are fixedly connected to the front extensions of the rotating shaft one and the pair of rotating shaft four on the right side. A belt is sleeved on the two pulley wheels.
[0015] The utility model has the following beneficial effects:
[0016] 1. By setting a limiting mechanism, when the acrylic plate body is placed on the conveyor belt, the acrylic plate body will first come into contact with the roller. The roller will stretch or compress the telescopic rod and the spring under the cooperation of the second rotating shaft and the second C-shaped frame, so as to adapt to the size of the acrylic plate body and limit it. When the acrylic plate body moves forward, the roller on the second rotating shaft will rotate accordingly, preventing the acrylic plate body from being stuck due to limitation, ensuring that the acrylic plate can maintain a stable position during the conveying process. The spray gun can accurately spray the paint on the predetermined area, ensuring the accuracy of the sprayed pattern, color, and coating thickness, keeping a constant distance and angle between the acrylic plate and the spray gun, so as to ensure that the paint evenly covers the surface of the plate and avoid the situation of local over-thickness or under-thickness.
[0017] 2. By setting a drying mechanism, while the first rotating shaft drives the conveyor belt to rotate and the acrylic plate body moves forward, the first rotating shaft will also drive the fourth rotating shaft to rotate through the pulley and belt. The fourth rotating shaft drives the third rotating shaft on the third C-shaped frame to rotate through the third rotating shaft, thereby driving the fan to rotate and drying the acrylic plate body, which can accelerate the drying speed of the paint on the surface of the acrylic plate, shorten the production cycle, improve production efficiency, help form a smooth, uniform, and firm coating, and also reduce the possibility of the acrylic plate adsorbing dust when exposed to the air before being completely dried.
[0018] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0021] Figure 2 It is a schematic diagram of the front cross-sectional structure of the present utility model;
[0022] Figure 3 It is a schematic diagram of the rear cross-sectional structure of the present utility model;
[0023] Figure 4 For the present utility model Figure 2 The enlarged schematic diagram of A in it;
[0024] Figure 5 For the present utility model Figure 2 The enlarged schematic diagram of B in it;
[0025] Figure 6 For the present utility model Figure 3 is a schematic enlarged structure diagram of C in it.
[0026] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0027] 1. Support frame; 101. First rotating shaft; 102. Round roller; 103. Conveyor belt; 104. First C-shaped frame; 105. Spraying machine; 106. Acrylic plate body; 2. Limiting mechanism; 21. First limiting component; 211. Second C-shaped frame; 212. Telescopic rod; 213. Spring; 22. Second limiting component; 221. Second rotating shaft; 222. Roller; 3. Air-drying mechanism; 31. Air-drying component; 311. Third C-shaped frame; 312. Third rotating shaft; 313. Fan; 314. Rotating groove; 315. Snap ring; 32. Driving component; 321. Motor; 322. U-shaped support plate; 323. Fourth rotating shaft; 324. Bevel gear; 325. Pulley; 326. Belt. Specific embodiments
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0029] Please refer to Figure 1-5As shown in the figure, the utility model relates to a continuous spraying device for acrylic plates, which comprises two support frames 1. A limiting mechanism 2 and a drying mechanism 3 are arranged on the two support frames 1. Two rotating shafts 101 are rotatably connected between the two support frames 1. The two rotating shafts 101 are respectively located on the left side and the right side of the two support frames 1. The two rotating shafts 101 both rotatably penetrate through the outer wall of the front support frame 1 and extend to the outside. Circular rollers 102 are fixedly connected to the outer walls of the two rotating shafts 101. A conveyor belt 103 is sleeved on the two circular rollers 102. C-shaped frames 104 are fixedly connected to the tops of the two conveyor belts 103. A spraying machine 105 is fixedly connected to the tops of the two C-shaped frames 104. An acrylic plate body 106 is arranged on the top of the conveyor belt 103. The limiting mechanism 2 comprises a limiting component 21 and a limiting component 22. The limiting component 21 comprises C-shaped frames 211 respectively slidably connected to the inner walls of the two C-shaped frames 104. A plurality of telescopic rods 212 are fixedly connected to the inner walls of the two C-shaped frames 104. The sides of the plurality of telescopic rods 212 close to the conveyor belt 103 are respectively fixedly connected to the two C-shaped frames 211. Springs 213 are sleeved on the outer walls of the plurality of telescopic rods 212. The sides of the plurality of springs 213 close to the conveyor belt 103 are respectively fixedly connected to the two C-shaped frames 211. The sides of the plurality of springs 213 far from the conveyor belt 103 are respectively fixedly connected to the two C-shaped frames 104. By arranging the limiting component 21, the acrylic plate can be kept in a stable position during the conveying process, and the spray gun can accurately spray the paint on the predetermined area, ensuring the accuracy of the spraying pattern, color and coating thickness. The limiting component 22 comprises a plurality of rotating shafts 221 respectively rotatably connected to the inner walls of the two C-shaped frames 211. Roller 222 is fixedly connected to the outer wall of each of the plurality of rotating shafts 221. The sides of the plurality of rollers 222 close to the conveyor belt 103 are all in contact with the acrylic plate body 106. By arranging the limiting component 22, the acrylic plate can be kept at a constant distance and angle from the spray gun, so as to ensure that the paint uniformly covers the surface of the plate and avoid the situation of local over-thickness or under-thickness. The drying mechanism 3 comprises a drying component 31 and a driving component 32. The drying component 31 comprises a C-shaped frame 311 fixedly connected to the tops of the two C-shaped frames 104. A rotating shaft 312 rotatably penetrates through the central axis of the C-shaped frame 311. A fan 313 is fixedly connected to the bottom extension of the rotating shaft 312. A rotating groove 314 is formed at the central axis of the C-shaped frame 311. A snap ring 315 is fixedly connected to the outer wall of the rotating shaft 312. The outer wall of the snap ring 315 rotatably extends into the rotating groove 314. By arranging the drying component 31, the drying speed of the paint on the surface of the acrylic plate can be increased, thereby shortening the production cycle and improving the production efficiency, which is helpful to form a smooth, uniform and firm coating. The driving component 32 comprises a motor 321 fixedly connected to the front extension of the left rotating shaft 101. A U-shaped support plate 322 is fixedly connected to the top of the front C-shaped frame 104.A rotating shaft four 323 passes through the U-shaped support plate 322 in a rotating manner. Conical teeth 324 are fixedly connected to the outer walls of the rotating shaft three 312 and the rotating shaft four 323, and the two conical teeth 324 are engaged with each other. Pulley wheels 325 are fixedly connected to the front extending parts of the rotating shaft one 101 and the rotating shaft four 323 on the right side. A belt 326 is sleeved on the two pulley wheels 325. By providing the driving assembly 32, the possibility that the acrylic board adsorbs dust when it is exposed to the air before being completely dried can also be reduced.
[0030] A specific application of this embodiment is as follows: When in use, first place the device at the corresponding position, and place the acrylic board body 106 to be sprayed on the conveyor belt 103. When the acrylic board body 106 is placed on the conveyor belt 103, the acrylic board body 106 will first come into contact with the roller 222. The roller 222 will stretch or compress the telescopic rod 212 and the spring 213 under the cooperation of the rotating shaft two 221 and the C-shaped frame two 211, so as to adapt to the size of the acrylic board body 106 and limit it. When the acrylic board body 106 moves forward, the roller 222 on the rotating shaft two 221 will rotate accordingly, preventing the acrylic board body 106 from being stuck due to the limit, so that the acrylic board can maintain a stable position during the conveying process. The spray gun can accurately spray the paint on the predetermined area, ensuring the accuracy of the sprayed pattern, color and coating thickness, keeping a constant distance and angle between the acrylic board and the spray gun, so as to ensure that the paint evenly covers the surface of the board and avoid the situation of local over-thickness or under-thickness. After the acrylic board body 106 is placed on the conveyor belt 103, the motor 321 can be started. The motor 321 drives the conveyor belt 103 on the round roller 102 to rotate through the rotating shaft one 101, so as to convey the acrylic board body 106 forward. At this time, start the spraying machine 105 to spray the acrylic board body 106. While the rotating shaft one 101 drives the conveyor belt 103 to rotate and the acrylic board body 106 moves forward, the rotating shaft one 101 will also drive the rotating shaft four 323 to rotate through the pulley wheel 325 and the belt 326. The rotating shaft four 323 drives the rotating shaft three 312 on the C-shaped frame three 311 to rotate through the rotating shaft three 312, thereby driving the fan 313 to rotate and air-drying the acrylic board body 106, so as to accelerate the drying speed of the paint on the surface of the acrylic board, thereby shortening the production cycle, improving the production efficiency, helping to form a smooth, uniform and firm coating, and also reducing the possibility that the acrylic board adsorbs dust when it is exposed to the air before being completely dried.
[0031] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0032] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A continuous spraying device for acrylic panels, comprising two support frames (1), characterized in that: There are a limiting mechanism (2) and a drying mechanism (3) provided on the two support frames (1); There are two first rotating shafts (101) rotatably connected between the two support frames (1). The two first rotating shafts (101) are respectively located on the left and right sides of the two support frames (1). The two first rotating shafts (101) both rotatably penetrate through the outer wall of the front support frame (1) and extend to the outside. Circular rollers (102) are fixedly connected to the outer walls of the two first rotating shafts (101). A conveyor belt (103) is sleeved on the two circular rollers (102). First U-shaped frames (104) are fixedly connected to the tops of the two conveyor belts (103). A spraying machine (105) is fixedly connected to the tops of the two first U-shaped frames (104). An acrylic plate body (106) is arranged on the top of the conveyor belt (103). The limiting mechanism (2) includes a first limiting component (21) and a second limiting component (22). The first limiting component (21) includes second U-shaped frames (211) respectively slidably connected to the inner walls of the two first U-shaped frames (104).
2. The acrylic plate continuous spraying device according to claim 1, characterized in that: A number of telescopic rods (212) are fixedly connected to the inner walls of the two first U-shaped frames (104). The sides of the number of telescopic rods (212) close to the conveyor belt (103) are respectively fixedly connected to the two second U-shaped frames (211). Springs (213) are sleeved on the outer walls of the number of telescopic rods (212). The sides of the number of springs (213) close to the conveyor belt (103) are respectively fixedly connected to the two second U-shaped frames (211). The sides of the number of springs (213) far from the conveyor belt (103) are respectively fixedly connected to the two first U-shaped frames (104).
3. The acrylic plate continuous spraying device according to claim 2, characterized in that: The second limiting component (22) includes a number of second rotating shafts (221) respectively rotatably connected to the inner walls of the two second U-shaped frames (211). Roller wheels (222) are fixedly connected to the outer walls of the number of second rotating shafts (221). The sides of the number of roller wheels (222) close to the conveyor belt (103) are all in contact with the acrylic plate body (106).
4. The acrylic plate continuous spraying device according to claim 3, characterized in that: The drying mechanism (3) includes a drying component (31) and a driving component (32). The drying component (31) includes a third U-shaped frame (311) fixedly connected to the tops of the two first U-shaped frames (104). A third rotating shaft (312) rotatably penetrates through the central axis of the third U-shaped frame (311). A fan (313) is fixedly connected to the extending part at the bottom side of the third rotating shaft (312).
5. The acrylic plate continuous spraying device according to claim 4, characterized in that: A rotating groove (314) is opened at the central axis of the third U-shaped frame (311). A clamping ring (315) is fixedly connected to the outer wall of the third rotating shaft (312). The outer wall of the clamping ring (315) rotatably extends into the rotating groove (314).
6. The acrylic plate continuous spraying device according to claim 5, characterized in that: The driving component (32) includes a motor (321) fixedly connected to the extending part at the front side of the left first rotating shaft (101). A U-shaped support plate (322) is fixedly connected to the top of the front first U-shaped frame (104).
7. The acrylic plate continuous spraying device according to claim 6, characterized in that: A fourth rotating shaft (323) is rotatably passed through the U-shaped support plate (322), and bevel teeth (324) are fixedly connected to the outer walls of the third rotating shaft (312) and the fourth rotating shaft (323), and the two bevel teeth (324) are meshed with each other.
8. The acrylic plate continuous spraying device according to claim 7, characterized in that: The front extension parts of the pair of rotating shafts 1 (101) and 4 (323) located on the right side are both fixedly connected with pulleys (325), and belts (326) are sleeved on the two pulleys (325).