Non-woven fabric rubberizing equipment
By designing a non-woven adhesive patching equipment, the lower half of the coating roller is immersed in the colloid, and the colloid is replenished and scraped through the lifting drive mechanism and push rod motor. The combination of gears and pulley systems ensures consistency in linear speed, which solves the problem of non-woven surface abrasion caused by the reduction of glue liquid level and inconsistent linear speed in the existing equipment, and improves the quality of non-woven fabric.
Patent Information
- Application Number
- CN202420551980.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-03-21
AI Technical Summary
During the glue coating process of existing non-woven adhesive equipment, the glue liquid level decreases and needs to be added frequently, and the linear speed of the coating and compression rollers is inconsistent, which can easily lead to scratches on the surface of the non-woven fabric and affect the quality.
A non-woven adhesive patching equipment is designed. The lower half of the coating roller is immersed in the colloid in the colloid storage box. Through the lifting drive mechanism and push rod motor, the colloid is automatically replenished and the scraping of excess colloid is achieved. At the same time, through the gear and pulley system, the same linear speed of the coating roller and the compression roller are ensured.
The uniform coating of glue and the protection of the non-woven surface are achieved, and the abrasion problems caused by the reduction of glue liquid level and inconsistent linear speed are avoided, and the quality of the non-woven fabric is improved.
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Figure CN222918936U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of non-woven fabric gluing, in particular to a non-woven fabric gluing device. Background Technique
[0002] Non-woven fabric, also known as non-woven cloth, needle-punched cotton, needle-punched non-woven fabric, etc., is produced from polyester fiber and polyester fiber materials and is made through a needle-punching process. Different thicknesses, hand feelings, hardnesses, etc. can be made. During the production process of non-woven fabric, gluing processing is required to facilitate the bonding of the non-woven fabric.
[0003] The existing technology has the following deficiencies: In the existing non-woven fabric gluing device, the glue is coated on the surface of the non-woven fabric through a glue-coated round roller. The bottom end of the round roller is kept immersed in the glue. As the glue decreases, the glue needs to be continuously added to increase the liquid level of the glue. Moreover, during the coating process, the pressing roller and the coating roller cannot maintain the same linear speed, which is likely to cause scratches on the surface of the non-woven fabric, thus affecting the quality of the non-woven fabric. Summary of the Utility Model
[0004] In order to solve the problems mentioned in the above background technique, the utility model provides a non-woven fabric gluing device.
[0005] In order to achieve the above object, the utility model adopts the following technical scheme:
[0006] A non-woven fabric gluing device includes a colloid storage box. A first bracket is fixed at the top end of the colloid storage box. A coating roller and a pressing roller are rotatably installed on the first bracket in a distributed manner. The bottom end of the coating roller extends into the interior of the colloid storage box. An elevating scraper is provided on one side of the coating roller above the colloid storage box. An elevating plate is installed inside the colloid storage box. The periphery of the elevating plate is in smooth contact with the inner wall of the colloid storage box. An elevating driving mechanism is installed on the colloid storage box. The output end of the elevating driving mechanism is connected to the elevating plate.
[0007] Preferably, the elevating driving mechanism includes a hydraulic cylinder and an oil pump. The output end of the hydraulic cylinder is fixed with a second bracket. The second bracket is fixed to the top end of the elevating plate. There are two hydraulic cylinders, and the inlets of both hydraulic cylinders are communicated with the outlet of the oil pump.
[0008] Preferably, a fixing plate is installed at the top end of the colloid storage box. A push rod motor is fixed at the top end of the fixing plate. The output shaft of the push rod motor is fixed to the elevating scraper.
[0009] Preferably, guide rods are fixed on both sides of the push rod motor at the bottom end of the elevating scraper. The bottom ends of the guide rods penetrate through the fixing plate through guide holes.
[0010] Preferably, a rotary motor is fixed on one side of the colloid storage box. The output shaft of the rotary motor is fixed to the rotating shaft of the coating roller. On the first bracket on the side of the top of the colloid storage box away from the rotary motor, a first gear, a second gear, a first pulley and a second pulley are respectively rotatably installed. The first gear and the second gear mesh with each other. The first gear is fixed to the rotating shaft of the pressing roller. The second gear and the first pulley slide on the same rotating shaft. A belt is sleeved on the outer sides of the first pulley and the second pulley.
[0011] Preferably, the first gear and the second gear have the same diameter, and the diameter ratio between the coating roller and the pressing roller is equal to the diameter ratio between the second pulley and the first pulley.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. The lower half of the coating roller is immersed in the colloid in the colloid storage box, so that the colloid will be continuously replenished on the surface of the coating roller during the rotation of the coating roller. The non-woven fabric passes through between the coating roller and the pressing roller and is extruded towards the coating roller by the pressing roller, so as to evenly and continuously coat the colloid on the surface of the non-woven fabric. During the rotation of the coating roller, the lifting scraper can scrape off the excess colloid on the surface of the coating roller. The lifting driving mechanism can drive the lifting plate to lift. The colloid is located at the top of the lifting plate. When the lifting plate rises, it can drive the colloid to move upward, ensuring that when a part of the colloid is consumed, the lower half of the coating roller can still be kept immersed in the colloid;
[0014] 2. The lifting scraper is driven by a push rod motor, so that the lifting scraper can approach and move away from the coating roller. During the gluing process, a certain distance is left between the lifting scraper and the coating roller, so as to scrape off the excess colloid on the surface of the coating roller. During cleaning, the lifting scraper can be pushed to contact the surface of the coating roller, so as to scrape off the colloid on the surface of the coating roller, making the cleaning more convenient;
[0015] 3. Since the second pulley and the pressing roller have the same angular velocity, and the first pulley, the first gear, the second gear and the pressing roller also have the same angular velocity, the second pulley and the first pulley have the same linear velocity of rotation, and the coating roller and the pressing roller also have the same linear velocity of rotation (scaled up proportionally), so that the non-woven fabric passing between the coating roller and the pressing roller will not slip, preventing abrasion on the surface of the non-woven fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0017] Figure 1 This is the front view of the present utility model;
[0018] Figure 2 This is the first - perspective three - dimensional view of the present utility model;
[0019] Figure 3 This is the second - perspective three - dimensional view of the present utility model;
[0020] Figure 4 This is the enlarged detailed view of the position of the lifting scraper of the present utility model;
[0021] Figure 5 This is the installation schematic diagram of the lifting plate of the present utility model;
[0022] In the figure: 1 colloid storage box, 2 lifting plate, 3 hydraulic cylinder, 4 second bracket, 5 oil pump, 6 first bracket, 7 coating roller, 8 pressing roller, 9 rotating motor, 10 first gear, 11 second gear, 12 first pulley, 13 second pulley, 14 fixing plate, 15 push - rod motor, 16 push - rod motor, 17 guide rod. Specific embodiments
[0023] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Embodiment
[0025] Refer to Figures 1-5 , a non - woven fabric gluing device, including a colloid storage box 1, a first bracket 6 is fixedly installed at the top of the colloid storage box 1, a coating roller 7 and a pressing roller 8 are rotatably installed on the first bracket 6 in a distributed manner, the bottom end of the coating roller 7 extends into the interior of the colloid storage box 1, a lifting scraper 16 is arranged on one side of the coating roller 7 above the colloid storage box 1, a lifting plate 2 is installed inside the colloid storage box 1, the periphery of the lifting plate 2 is in smooth contact with the inner wall of the colloid storage box 1, a lifting driving mechanism is installed on the colloid storage box 1, and the output end of the lifting driving mechanism is connected to the lifting plate 2;
[0026] The lower half of the coating roller 7 is immersed in the colloid in the colloid storage tank 1, so that the colloid will be continuously replenished on its surface during the rotation of the coating roller 7. The non-woven fabric passes through between the coating roller 7 and the pressing roller 8 and is extruded towards the coating roller 7 by the pressing roller 8, so as to uniformly and continuously coat the colloid on the surface of the non-woven fabric. During the rotation of the coating roller 7, the lifting scraper 16 can scrape off the excess colloid on the surface of the coating roller 7. The lifting drive mechanism can drive the lifting plate 2 to lift and lower. The colloid is located at the top of the lifting plate 2. When the lifting plate 2 rises, it can drive the colloid to move upward to ensure that when a part of the colloid is consumed, the lower half of the coating roller 7 can still remain immersed in the colloid.
[0027] Among them, the lifting drive mechanism includes a hydraulic cylinder 3 and an oil pump 5. A second bracket 4 is fixed to the output end of the hydraulic cylinder 3, and the second bracket 4 is fixed to the top end of the lifting plate 2. There are two hydraulic cylinders 3, and the inlets and outlets of the two hydraulic cylinders 3 are both communicated with the outlet of the oil pump 5;
[0028] The oil pump 5 is used to synchronously drive the two hydraulic cylinders 3 to extend and contract, so as to drive the lifting plate 2 to lift and move.
[0029] Among them, the fixing plate 14 is installed on the top of the colloid storage tank 1, a push rod motor 15 is fixed to the top of the fixing plate 14, and the output shaft of the push rod motor 15 is fixed to the lifting scraper 16;
[0030] The push rod motor 15 is used to drive the lifting scraper 16, so that the lifting scraper 16 can approach and move away from the coating roller 7. During the gluing process, there is a certain distance between the lifting scraper 16 and the coating roller 7, so as to scrape off the excess colloid on the surface of the coating roller 7. During cleaning, the lifting scraper 16 can be pushed to contact the surface of the coating roller 7, so as to scrape off the colloid on the surface of the coating roller 7, making the cleaning more convenient.
[0031] Among them, guide rods 17 are fixed to both sides of the bottom end of the lifting scraper 16 where it is located on both sides of the push rod motor 15, and the bottom ends of the guide rods 17 pass through the fixing plate 14 through guide holes;
[0032] The guide rods 17 play a guiding role in the lifting and moving of the lifting scraper 16.
[0033] Among them, a rotary motor 9 is fixed to one side of the colloid storage tank 1, the output shaft of the rotary motor 9 is fixed to the rotating shaft of the coating roller 7, and a first gear 10, a second gear 11, a first pulley 12 and a second pulley 13 are respectively rotatably installed on a first bracket 6 on the side of the top of the colloid storage tank 1 away from the rotary motor 9. The first gear 10 and the second gear 11 are meshed with each other. The first gear 10 is fixed to the rotating shaft of the pressing roller 8, the second gear 11 and the first pulley 12 slide on the same rotating shaft, and a belt is sleeved on the outer sides of the first pulley 12 and the second pulley 13;
[0034] By rotating the motor 9, the coating roller 7 can be driven to rotate for gluing, and the second pulley 13 can be driven to rotate. Then, the first pulley 12 is driven to rotate through a belt, and further the second gear 11 is driven to rotate. Finally, the pressing roller 8 is driven to rotate through the meshing of the second gear 11 and the first gear 10, and the rotation directions of the pressing roller 8 and the coating roller 7 are opposite, so that the non-woven fabric can continuously move during the coating process.
[0035] Among them, the diameters of the first gear 10 and the second gear 11 are the same, and the diameter ratio between the coating roller 7 and the pressing roller 8 is equal to the diameter ratio between the second pulley 13 and the first pulley 12;
[0036] Since the second pulley 13 and the pressing roller 8 have the same angular velocity, and the first pulley 12, the first gear 10, the second gear 11 and the pressing roller 8 also have the same angular velocity, the second pulley 13 and the first pulley 12 have the same linear velocity of rotation, and the coating roller 7 and the pressing roller 8 also have the same linear velocity of rotation (scaled up proportionally), so that the non-woven fabric passing between the coating roller 7 and the pressing roller 8 does not slip, preventing abrasion on the surface of the non-woven fabric.
[0037] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0038] In the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "couple", "fix", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] The control mode of the present invention is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The provision of power also belongs to the common knowledge in the art, and the present invention is mainly used to protect mechanical devices, so the control mode and circuit connection of the present invention will not be explained in detail.
[0040] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and should be covered within the protection scope of the present utility model.
Claims
1. A non-woven fabric gluing device, comprising a colloid storage box (1), characterized in that: A first bracket (6) is fixed at the top of the colloid storage box (1), a coating roller (7) and a pressing roller (8) are rotatably mounted on the first bracket (6), the bottom end of the coating roller (7) extends to the inside of the colloid storage box (1), a lifting scraper (16) is provided on one side of the coating roller (7) above the colloid storage box (1), a lifting plate (2) is installed inside the colloid storage box (1), the four sides of the lifting plate (2) are in smooth contact with the inner wall of the colloid storage box (1), and a lifting drive mechanism is installed on the colloid storage box (1), and the output end of the lifting drive mechanism is connected to the lifting plate (2).
2. The non-woven fabric gluing device according to claim 1, characterized in that: The lifting drive mechanism comprises a hydraulic cylinder (3) and an oil pump (5); a second bracket (4) is fixed to the output end of the hydraulic cylinder (3); the second bracket (4) is fixed to the top end of the lifting plate (2); two hydraulic cylinders (3) are provided, and the inlets of the two hydraulic cylinders (3) are both connected to the oil outlet of the oil pump (5).
3. The non-woven fabric gluing device according to claim 1, characterized in that: A fixing plate (14) is installed at the top of the colloid storage box (1), a push rod motor (15) is fixed at the top of the fixing plate (14), and an output shaft of the push rod motor (15) is fixed to a lifting scraper (16).
4. The non-woven fabric gluing device according to claim 1, characterized in that: The bottom end of the lifting scraper (16) is located on both sides of the push rod motor (15), and guide rods (17) are fixed thereon. The bottom ends of the guide rods (17) penetrate the fixing plate (14) through guide holes.
5. The non-woven fabric gluing device according to claim 1, characterized in that: A rotating motor (9) is fixed on one side of the colloid storage box (1), and the output shaft of the rotating motor (9) is fixed to the rotating shaft of the coating roller (7). A first gear (10), a second gear (11), a first pulley (12) and a second pulley (13) are rotatably mounted on a first bracket (6) at the top of the colloid storage box (1) away from the rotating motor (9), respectively. The first gear (10) and the second gear (11) are meshed with each other. The first gear (10) is fixed to the rotating shaft of the pressing roller (8), and the second gear (11) and the first pulley (12) slide on the same rotating shaft. Belts are sleeved on the outer sides of the first pulley (12) and the second pulley (13).
6. The non-woven fabric gluing device according to claim 5, characterized in that: The diameters of the first gear (10) and the second gear (11) are the same, and the diameter ratio between the coating roller (7) and the pressure roller (8) is equal to the diameter ratio between the second pulley (13) and the first pulley (12).