Gluing structure for outer wall of bearing

By designing a bearing outer wall glue coating structure including a rotary clamping mechanism, a glue injection mechanism, a scraper assembly, a feeding mechanism and a discharge mechanism, the existing equipment has solved the problems of low efficiency, insufficient accuracy and poor uniformity in the bearing glue coating process, and achieved efficient, accurate and uniform glue coating effect.

CN222918950UActive Publication Date: 2025-05-30WUXI LANCHER TECH CO LTD
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Patent Information

Application Number
CN202421397028.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-05-30
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing automated glue coating equipment has problems such as low efficiency, insufficient accuracy, poor glue coating uniformity and high material loss rate during the bearing glue coating process.

Method used

A glue coating structure for the outer wall of the bearing is designed, including a rotary clamping mechanism, a glue injection mechanism, a scraper assembly, a feeding mechanism and a feeding mechanism. Through the coordinated work of these components, the efficient, accurate and uniform glue coating of the outer wall of the bearing is achieved.

Benefits of technology

It improves the efficiency and uniformity of glue coating, ensures product quality, reduces material losses, and has a compact structure and simple operation, which is suitable for industrial production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

A gluing structure for the outer wall of a bearing comprises a gluing structure body, and the gluing structure body structurally comprises a rotary clamping mechanism which is used for being in butt joint with a fixed material and can drive the material to rotate; the glue injection mechanism is located above the rotary clamping mechanism, and the extension line of a glue injection opening of the glue injection mechanism 601 is tangent to the outer wall of the material; the scraping plate assembly comprises a scraping plate which can be telescopically attached to the outer wall of the material and is used for scraping the redundant glue layer on the surface of the material. The bearing outer wall gluing device is compact and reasonable in structure and convenient to operate, and efficient, accurate and uniform gluing of the bearing outer wall is achieved through ingenious design and all the components which work cooperatively. According to the whole scheme, the gluing efficiency and uniformity are improved, through multiple sensors and accurate air cylinder control, the production efficiency is improved, the product quality is ensured, and remarkable benefit improvement is brought to the bearing production industry.
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Description

Technical Field

[0001] The utility model relates to the technical field of glue application, in particular to a glue application structure for the outer wall of a bearing. Background Art

[0002] In modern industrial production, bearings, as key components, are widely used in various mechanical devices. To ensure the performance and service life of bearings, it is usually necessary to apply special glue to the outer ring of the bearings to achieve purposes such as rust prevention, enhanced sealing performance, or improved running smoothness.

[0003] However, the existing double-station automatic equipment still has some significant defects:

[0004] The glue application efficiency is low. Usually, the structures for loading, glue application, and unloading are respectively set at each station, and the glue application process is relatively long, resulting in the idling of the loading and unloading mechanisms and affecting the glue application efficiency. If multiple stations are used to improve the glue application efficiency, problems such as increased costs and large floor areas will also occur.

[0005] Currently, many devices have insufficient accuracy in bearing glue application. If the bearing is not fixed firmly during glue application, vibration will occur, resulting in a large deviation in the coating position. This method is not only inefficient but also has an uncontrollable accuracy rate.

[0006] The glue application uniformity is poor. On the premise of the above-mentioned insufficient accuracy, due to the product not being fixed properly, the situation of uneven glue application will also occur. The uneven glue application layer may affect the performance and life of the bearing.

[0007] In summary, although the existing automatic glue application structure has improved the production efficiency of bearing glue application to a certain extent, there are still obvious deficiencies in terms of detection efficiency and accuracy, glue application uniformity, and material loss rate, etc., and further technological innovation and optimization are urgently needed. Summary of the Utility Model

[0008] The applicant of the present utility model aims at the above-mentioned disadvantages in the existing production technology and provides a glue application structure for the outer wall of a bearing, which realizes efficient, precise, and uniform glue application on the outer wall of the bearing through delicate design and various components working in coordination.

[0009] The technical solution adopted by the present utility model is as follows:

[0010] A glue application structure for the outer wall of a bearing, comprising:

[0011] The glue application structure, the structure of which comprises:

[0012] A rotary clamping mechanism, which is used for docking and fixing the material and can drive the material to rotate;

[0013] The glue injection mechanism is located above the rotary clamping mechanism, and the extension line of the glue injection port of the glue injection mechanism 601 is tangent to the outer wall of the material;

[0014] The scraping plate assembly includes a scraping plate that can be telescopically close to the outer wall of the material and is used to scrape off the excess glue layer on the surface of the material;

[0015] The mechanism of the scraping plate assembly includes:

[0016] The opening and closing air cylinder is provided with two clamping arms that can open and close, and side plates are connected to both clamping arms;

[0017] The scraping plate is fixedly connected to one of the side plates;

[0018] The third air cylinder is used to drive the opening and closing air cylinder to move horizontally and bring the scraping plate close to the material.

[0019] Furthermore, it further includes:

[0020] The feeding mechanism is used to carry the material and drive the material to move horizontally; and,

[0021] The glue application station is located on one side of the feeding mechanism, and the number of glue application stations is two and they are mirror-symmetrical;

[0022] The glue application station includes:

[0023] The moving platform moves horizontally along a direction perpendicular to the moving path of the feeding mechanism;

[0024] The jaw assembly includes at least two connecting arms arranged in parallel at equal distances, and a first three-jaw air cylinder for clamping the material is connected to the side wall of the connecting arm;

[0025] The projection distance between the feeding mechanism and the glue application structure in the same plane is equal to the horizontal linear distance between adjacent connecting arms.

[0026] Furthermore, the feeding mechanism includes:

[0027] The first-level platform is slidably connected to the first slide rail and is driven by the first air cylinder;

[0028] The second-level platform moves horizontally on the first-level platform along a direction perpendicular to the moving direction of the first-level platform;

[0029] The material rack is connected to the second-level platform and is used to carry the material. The material rack has a U-shaped structure, an inlet is provided at the upper end, and a clamping port for the three-jaw air cylinder to clamp is provided below the inlet. A first photoelectric sensor for irradiating into the clamping port is provided on the side wall of the material rack to detect the position of the material;

[0030] The width of the rack is the same as the width of the material; and limit blocks that move vertically are respectively arranged on both sides of the rack. The limit blocks are connected to the driving shafts of the second cylinders, and the limit blocks are in contact with the side walls of the rack.

[0031] Further, a feeding vibrating disk is also arranged on the moving path of the feeding mechanism. The output end of the feeding vibrating disk is butted against the feeding port, and an arc-shaped baffle for buffering and limiting the material is connected to the feeding port.

[0032] Further, it further includes:

[0033] A lifting and grasping mechanism, which includes a fourth cylinder vertically connected to the bottom wall of the moving platform and a second three-jaw cylinder connected to the driving end of the fourth cylinder;

[0034] A flipping mechanism, which is located below the moving path of the lifting and grasping mechanism. Its structure includes a flipping table that can flip parallel to the moving direction of the feeding mechanism, and at least one first fixed fixture capable of clamping the material is arranged on the flipping table. A second photoelectric sensor for detecting the position of the material is arranged on the flipping table.

[0035] Further, the projected distance between the lifting and grasping mechanism and the adjacent connecting arm in the same plane is equal to the horizontal distance between the adjacent two connecting arms, and the projected distance between the gluing structure and the flipping mechanism in the same plane is equal to the horizontal distance between the adjacent two connecting arms.

[0036] Further, it further includes:

[0037] A frame, the upper end of the frame is connected with a vertical frame, and the moving platform is slidably connected to the vertical frame. A waste liquid recovery tank for recovering glue is also arranged directly below the frame where the gluing mechanism is located;

[0038] A discharging mechanism, which is located on the other side of the two gluing stations and is used to convey the glued material to a designated position. It includes a second fixed fixture for butting against the material with the lifting and grasping mechanism. A sixth cylinder for driving it to move along the moving direction of the lifting and grasping mechanism is arranged on the second fixed fixture, and a fifth cylinder for driving it to move between the two gluing stations is also arranged on the second fixed fixture.

[0039] Further, the jaw assembly includes:

[0040] A sliding platform, which moves along the direction perpendicular to the movement of the moving platform, and a flexible floating mechanism is also arranged between the sliding platform and the moving platform for horizontal floating in the same direction;

[0041] Two of the connecting arms are fixed to the side walls of the sliding platform.

[0042] A glue - applying structure for the outer wall of a bearing as described in any one of the claims, wherein the scraper includes a vertically - arranged scraper plane and a scraper inclined plane provided at the upper end of the scraper plane.

[0043] Furthermore, an inner - edge fixture block is connected to the side plate near the first three - jaw cylinder. The inner - edge fixture block is arranged parallel to the scraper, and the gap between the inner - edge fixture block and the scraper is close to the wall thickness of the material. A downward - extending groove is provided on the side wall of the side plate between the inner - edge fixture block and the scraper, and the scraper is connected to the other side plate.

[0044] The beneficial effects of the present utility model are as follows:

[0045] The structure of the present utility model is compact, reasonable, and easy to operate. Through delicate design and various components working in coordination, efficient, precise, and uniform glue - applying on the outer wall of the bearing is achieved. The overall solution not only improves the efficiency and uniformity of glue - applying, but also, through multiple sensors and precise cylinder control, not only enhances the production efficiency but also ensures the product quality, bringing significant benefits to the bearing production industry.

[0046] Meanwhile, the present utility model also has the following advantages:

[0047] 1. Loading mechanism: This mechanism realizes the rapid loading and transplanting of materials through the precise movement of the first - and second - level platforms and the material rack. Its beneficial effect is that, through the combination of the cylinder and the slide rail, the stability and precision of the material during transplanting are ensured, laying a solid foundation for the subsequent glue - applying process.

[0048] 2. Glue - applying station design: Two mirror - symmetric glue - applying stations greatly improve the working efficiency and at the same time ensure the uniformity of glue - applying. The mobile platform, jaw assembly, and glue - applying structure equipped in each station work in coordination, making the glue - applying process both fast and precise.

[0049] 3. Lifting and grasping mechanism and flipping mechanism: The introduction of these two mechanisms further improves the automation degree and glue - applying efficiency of the equipment. The lifting and grasping mechanism can precisely grasp and transplant materials, while the flipping mechanism enables the materials to be flipped during the glue - applying process as necessary, ensuring the all - round uniformity of glue - applying.

[0050] 4. Optimization of the scraper assembly: The design of the scraper assembly is ingenious and practical. Especially the combination of the scraper plane and the inclined plane, as well as the introduction of the inner - edge fixture block and the groove, not only controls the thickness of the glue - applying but also ensures the uniformity of glue - applying. It can even handle the glue - applying on the side wall of the material, greatly expanding the scope of glue - applying.

[0051] 5. Discharging mechanism: The design of the discharging mechanism is simple and efficient. It can automatically convey the glue - applied materials to the designated position for subsequent equipment to grasp, thereby improving the working efficiency of the entire production line. Brief Description of the Drawings

[0052] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model.

[0053] Figure 2 This is a three-dimensional structural schematic diagram of another perspective of the present utility model.

[0054] Figure 3 This is a structural schematic diagram of the loading mechanism in the present utility model.

[0055] Figure 4 This is a structural schematic diagram of the glue application station in the present utility model.

[0056] Figure 5 This is the front view of the glue application structure in the present utility model.

[0057] Figure 6 This is a structural schematic diagram of the squeegee assembly in the present utility model.

[0058] Wherein:

[0059] 100. Loading mechanism; 200. Frame; 300. Upright frame; 400. Moving platform; 500. Claw assembly; 600. Glue application structure; 700. Lifting and grasping mechanism; 800. Flipping mechanism; 900. Discharging mechanism;

[0060] 101. First cylinder; 102. First-level platform; 103. Material rack; 104. Second cylinder; 105. Limit block; 106. Feeding vibrating disk;

[0061] 1021. First slide rail; 1022. Second-level platform; 1031. First photoelectric sensor; 1032. Feeding port; 1033. Clamping port; 1034. Arc-shaped baffle;

[0062] 401. Second slide rail;

[0063] 501. Sliding platform; 502. Flexible floating mechanism; 503. Connecting arm; 504. First three-jaw cylinder;

[0064] 601. Glue injection mechanism; 602. Rotary clamping mechanism; 603. Residual liquid recovery tank; 604. Squeegee assembly;

[0065] 6041. Opening and closing cylinder; 6042. Third cylinder; 6043. First side plate; 6044. Second side plate; 6045. Squeegee plane; 6046. Squeegee inclined plane; 6047. Inner edge block; 6048. Groove;

[0066] 701. Fourth cylinder; 702. Second three-jaw cylinder;

[0067] 801. Inverting table; 802. First fixed fixture; 803. Second photoelectric sensor;

[0068] 901. Fifth cylinder; 902. Sixth cylinder; 903. Second fixed fixture. Detailed implementation mode

[0069] The embodiments of the technical solution of the present application will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to illustrate the technical solution of the present application more clearly, so they are only examples and cannot be used to limit the protection scope of the present application.

[0070] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion.

[0071] In the description of the embodiments of this application, technical terms such as "first" and "second" are only used to distinguish different objects and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity, specific order or primary-secondary relationship of the indicated technical features. In the description of the embodiments of this application, the meaning of "a plurality" is more than two, unless otherwise specifically defined.

[0072] Referring to "embodiment" herein means that a specific feature, structure or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0073] In the description of the embodiments of this application, the term "a plurality" refers to more than two (including two). Similarly, "a plurality of groups" refers to more than two groups (including two groups), and "a plurality of pieces" refers to more than two pieces (including two pieces).

[0074] In the description of the embodiments of the present application, the orientation or positional relationship indicated by technical terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the embodiments of the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the embodiments of the present application.

[0075] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can also be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.

[0076] As described in the background art, usually, the structures for loading, gluing, and unloading are respectively set at each station. However, the gluing process is relatively long, resulting in the idling of the loading and unloading mechanisms, which affects the gluing efficiency. If multiple stations are used to improve the gluing efficiency, it will also cause problems such as increased costs and a large floor area. At the same time, when gluing, the bearing is often clamped and rotated by only one jaw. During rotation, the bearing will shake due to rotation, thus affecting the gluing accuracy and uniformity.

[0077] Based on the above considerations, in order to solve the problems of poor working efficiency, poor gluing accuracy, and poor gluing uniformity of the traditional gluing structure for the outer wall of the bearing.

[0078] Embodiment 1

[0079] As Figures 1 to 6 shown, this embodiment provides a gluing structure for the outer wall of a bearing, which mainly includes a loading mechanism 100 and a gluing station.

[0080] First of all, the loading mechanism 100 is designed to carry the material, that is, the bearing, and drive the material to move horizontally. Specifically, the loading mechanism 100 includes a first-level platform 102, which is slidably connected to the first slide rail 1021 and is driven by a first cylinder 101. Such a design enables the first-level platform 102 to move smoothly and precisely on the first slide rail 1021.

[0081] Furthermore, a secondary platform 1022 is provided on the primary platform 102, and the secondary platform 1022 can move in a horizontal direction perpendicular to the moving direction of the primary platform 102. This vertically intersecting movement mode provides greater flexibility and accuracy for the precise transplanting of materials.

[0082] To carry the materials, a rack 103 is connected to the secondary platform 1022. The rack 103 is designed in a U-shaped structure, and a feeding port 1032 is provided at its upper end for convenient placement of the materials. Below the feeding port 1032, a clamping port 1033 for a three-jaw cylinder to clamp is provided. In this embodiment, a packaging plate is connected to the upper end of the side wall of the rack 103, and the hollow part between the packaging plate and the U-shaped inner cavity is the clamping port 1033. Such a design enables the materials to be stably and accurately clamped on the rack 103. In another embodiment, the rack 103 is designed in a V-shaped structure, specifically V-shaped at the lower end of the clamping port 1033, which can better position the materials and facilitate the three-jaw cylinder to clamp and load the materials.

[0083] To detect the position of the materials, a first photoelectric sensor 1031 is also provided on the side wall of the rack 103. This sensor can irradiate into the clamping port 1033 to accurately sense the presence and position of the materials, further improving the accuracy.

[0084] As Figure 3 shown, to further improve the transplanting accuracy and stability of the materials, the width of the rack 103 is designed to be the same as the width of the materials. Such a design enables the materials to be placed more stably on the rack 103, reducing the possible shaking and offset during the transplanting process.

[0085] At the same time, vertical lifting limit blocks 105 are respectively provided on both sides of the rack 103. These limit blocks 105 are connected to the drive shaft of the second cylinder 104 and can lift along the side wall of the rack 103. When the three-jaw cylinder clamps the materials from the left side of the rack 103, the limit block 105 on the right side of the rack 103 is lifted to block the right side of the materials, so that the materials will not shift when being clamped. Such a design further limits the moving range of the materials on the rack 103 and improves the transplanting accuracy and stability.

[0086] As Figure 3 shown, a feeding vibrating disk 106 is also provided on the moving path of the feeding mechanism 100. The output end of the feeding vibrating disk 106 is docked with the feeding port 1032, and an arc-shaped baffle 1034 for buffering and limiting the materials is connected to the feeding port 1032, which can ensure the feeding quantity of the materials and buffer and limit the materials.

[0087] Meanwhile, in this embodiment, the output end of the feeding vibrating disk 106 is located at both ends of the moving path of the feeding mechanism 100, and the rack 103 can carry two materials each time. Therefore, it just returns to the original position after one cycle, improving work efficiency. Meanwhile, in another embodiment, the output end of the feeding vibrating disk 106 can be located at any position of the moving path of the feeding mechanism 100, such as the middle of the moving path. The feeding mechanism 100 takes materials from the middle and feeds them to both ends respectively.

[0088] In terms of the glue application station, the device is provided with two mirror-symmetrical glue application stations, which are located on one side of the feeding mechanism 100. This symmetrical design not only improves the work efficiency of the device, but also makes the glue application process more uniform and consistent.

[0089] In this embodiment, the two glue application stations are mirror-symmetrical about the perpendicular bisector of the moving path of the feeding mechanism 100. The advantage of this is that when the feeding mechanism 100 just moves to both ends of the stroke for feeding, the accuracy will be higher.

[0090] In another embodiment, as long as the two glue application stations are mirror-symmetrical, and the projections of the two glue application stations are on the moving path of the feeding mechanism 100.

[0091] Each glue application station includes a moving platform 400, a jaw assembly 500, and a glue application structure 600. The moving platform 400 can move horizontally in a direction perpendicular to the moving path of the feeding mechanism 100, providing the necessary flexibility for the glue application process.

[0092] As Figure 4 shown, the jaw assembly 500 includes at least two connecting arms 503 arranged in parallel and equidistantly. A first three-jaw cylinder 504 for clamping materials is connected to the side wall of each connecting arm 503. Such a design enables the materials to be stably clamped between the connecting arms 503, providing stable support for the subsequent glue application process.

[0093] As Figure 3 shown, in this embodiment, the jaw assembly 500 includes:

[0094] A sliding platform 501, which moves in a direction perpendicular to the movement of the moving platform 400, can facilitate the docking of the three-jaw cylinder and the rotary clamping mechanism 602. A flexible floating mechanism 502 is also provided between the sliding platform 501 and the moving platform 400 for horizontal floating in the same direction, improving the docking accuracy of the three-jaw cylinder and the rotary clamping mechanism 602;

[0095] Two connecting arms 503 are fixed to the side walls of the sliding platform 501.

[0096] As Figure 4 and Figure 5As shown, the glue - applying structure 600 is the core part of the glue - applying station. It includes a rotary clamping mechanism 602, a glue - injecting mechanism 601, and a squeegee assembly 604. The rotary clamping mechanism 602 faces and docks with the first three - jaw cylinder 504, and is used to fix the material and can drive the material to rotate.

[0097] As Figure 4 and Figure 5 shown, the rotary clamping mechanism 602 includes a fixture for clamping and fixing the material, and the center of the fixture is connected to the drive shaft of the rotating device. Such a design enables the material to rotate evenly during the glue - applying process, thereby improving the uniformity and quality of glue - applying.

[0098] Meanwhile, in this embodiment, the fixtures for fixing the bearings are all clamped from the inner side of the bearings, which is convenient for applying glue to the outer wall of the bearings. Except for the three - jaw cylinder, the clamping methods of other fixtures include negative pressure, magnetic attraction, tensioning, etc. In this embodiment, the magnetic - attraction method is adopted to improve the fixing effect.

[0099] As Figure 4 and Figure 5 shown, the glue - injecting mechanism 601 is located above the rotary clamping mechanism 602 and is used to inject glue in the direction of the material. In this embodiment, the extension line of the glue - injection port of the glue - injecting mechanism 601 is tangent to the outer wall of the material, and it can cooperate with the squeegee assembly 604 to be evenly applied to the material. If the extension line of the glue - injection port of the glue - injecting mechanism 601 is located on the material, it will cause uneven glue - applying on the material. This mechanism can accurately control the flow rate and injection position of the glue to ensure that the glue can be evenly smeared on the outer wall of the material.

[0100] The squeegee assembly 604 includes a squeegee that can be extended and close to the outer wall of the material, and is used to scrape off the excess glue layer on the surface of the material. Such a design not only ensures the uniformity of glue - applying but also avoids waste of glue.

[0101] It is worth mentioning that the projection distance between the feeding mechanism 100 and the glue - applying structure 600 on the same plane is equal to the horizontal linear distance between two adjacent connecting arms 503. Such a design ensures that when one of the three - jaw cylinders clamps the material at the feeding station (i.e., the station where the three - jaw cylinder can just clamp the material on the feeding mechanism 100), the other three - jaw cylinder is just located at the glue - applying station (i.e., the station where the material can be glue - applied) for glue - applying. The movement of the three - jaw cylinder is precisely controlled by the moving platform 400.

[0102] In addition, the frame 200 serves as the supporting structure of the entire device, and the upper end thereof is connected to the stand 300, and the mobile platform 400 is slidably connected to the stand 300 via the second slide rail 401. The frame 200 is also provided with a residual liquid recovery tank 603 for recovering glue directly below the glue injection mechanism 601. Such a design not only avoids the waste of glue, but also protects the working environment.

[0103] Embodiment 2

[0104] In order to further improve the efficiency and uniformity of gluing, each gluing station is equipped with a lifting and grabbing mechanism 700 and a flipping mechanism 800. The lifting and grabbing mechanism 700 includes a fourth cylinder 701 vertically connected to the bottom wall of the mobile platform 400 and a second three-claw cylinder 702 connected to the driving end of the fourth cylinder 701. The lifting and grabbing mechanism 700 and the clamping claw assembly 500 are connected to the lower end of the same mobile platform 400. This design enables the lifting and grabbing mechanism 700 to accurately grab and transplant materials.

[0105] The turning mechanism 800 is located below the moving path of the lifting and grabbing mechanism 700, and its structure includes a turning table 801 that can turn in parallel to the moving direction of the feeding mechanism 100. At least one first fixing fixture 802 that can clamp the material is provided on the turning table 801, and a second photoelectric sensor 803 for detecting the position of the material is also provided on the turning table 801. Such a design enables the necessary turning and positioning of the material during the gluing process, further improving the uniformity and quality of the gluing.

[0106] In this embodiment, Figure 2 As shown, in order to improve the working efficiency and automation of the equipment, a discharging mechanism 900 is also provided; the discharging mechanism 900 is located on the other side of the two gluing stations, and is used to transport the materials coated with glue to the designated position. There is only one discharging mechanism 900, and its moving path covers the two gluing stations, so that the discharging of two materials is completed by one discharging mechanism 900, which is adapted to the rhythm of the feeding mechanism 100, improving the working efficiency and reducing the cost. The discharging mechanism 900 includes a second fixed fixture 903 for docking the material with the lifting and grasping mechanism 700, and the fixture is provided with a sixth cylinder 902 that drives it to move along the moving direction of the lifting and grasping mechanism 700. At the same time, the second fixed fixture 903 is also provided with a fifth cylinder 901 that can drive it to move between the two gluing stations. Such a design enables the materials coated with glue to be automatically transported to the designated position for subsequent equipment to grab and discharge, thereby improving the working efficiency and automation of the equipment.

[0107] At the same time, a third photoelectric sensor is also provided on the side wall of the second clamp 903 for detecting the position of the material, so as to facilitate the subsequent grasping mechanism to carry out accurate material unloading.

[0108] Through precise control at various positions, the utility model realizes precise control of materials, thereby improving the precision of glue application.

[0109] To ensure the stability and precision of the equipment, the projection distance between the lifting and grasping mechanism 700 and the adjacent connecting arm 503 in the same plane is equal to the horizontal distance between two adjacent connecting arms 503. At the same time, the projection distance between the glue application structure 600 and the flipping mechanism 800 in the same plane is also equal to the horizontal distance between two adjacent connecting arms 503. This design ensures the full utilization of the two connecting arms 503. Combining with the projection distance between the feeding mechanism 100 and the glue application structure 600 in the same plane mentioned in Embodiment 1, which is equal to the horizontal linear distance between two adjacent connecting arms 503, when one three-jaw cylinder holds the material at the feeding station, the other three-jaw cylinder is just located at the glue application station for glue application. And when the material at the glue application station is finished with glue application, it is moved to the flipping mechanism 800 by the three-jaw cylinder. After being flipped by the flipping mechanism 800, it is also convenient for the lifting and grasping mechanism 700 to grasp. At the same time, after the lifting and grasping mechanism 700 holds the material, it will also move with the moving platform 400 and convey the material to the discharging mechanism 900. The sixth cylinder 902 provided on the discharging mechanism 900 can coordinate the distance between the second fixed fixture 903 and the lifting and grasping mechanism 700, so as to dock the material well. At the same time, the glued material is conveyed to the designated position by the fifth cylinder 901. Through the precise docking and collaborative work among various components, the overall performance and production efficiency of the equipment are improved.

[0110] Embodiment 3

[0111] On the basis of Embodiment 2, this embodiment further optimizes and improves the scraper assembly 604.

[0112] Specifically, the scraper assembly 604 includes an opening and closing cylinder 6041, a scraper, and a third cylinder 6042. The opening and closing cylinder 6041 is provided with two openable and closable clamping arms, and side plates are connected to both clamping arms. The scraper is fixedly connected to one of the side plates, and it includes a vertically arranged scraper plane 6045 and a scraper inclined plane 6046 arranged at the upper end of the scraper plane 6045.

[0113] According to what is mentioned in the above Embodiment 1, the extension line of the glue injection port of the glue injection mechanism 601 is tangent to the outer wall of the material. Therefore, such a design makes the scraper plane 6045 as close as possible to the outer wall of the material, and the thickness of the glue application can be precisely controlled. In addition, the scraper inclined plane 6046 can temporarily store glue, making the glue application more uniform. At the same time, with rotation, the glue on the material can be made more uniform.

[0114] At the same time, in order to further improve the use effect and life of the scraper, an inner edge block 6047 is connected to the side plate close to the first three-claw cylinder 504. The side wall of the inner edge block 6047 is arranged parallel to the scraper, and the gap between the inner edge block 6047 and the scraper is close to the wall thickness of the material. Such a design enables the scraper to always maintain parallelism with the outer wall of the material during the scraping process, thereby improving the scraping effect and quality.

[0115] First, the distance between the scraper and the material is determined by the third cylinder 6042 to control the thickness of the glue coating, and then the two side plates are brought close to each other through the opening and closing action of the opening and closing cylinder 6041, so that the inner edge block 6047 is stuck to the inner edge of the material. Because the gap between the inner edge block 6047 and the scraper is close to the wall thickness of the material, the amplitude generated when the material rotates will be greatly reduced (because when the material is actually coated with glue, only one side is connected, and jitter will occur when rotating. By clamping the outer edge of the material to improve the quality of the glue coating, it can also ensure that the scraper is always set parallel to the outer wall of the material), thereby improving the stability of the material rotation, and then the accuracy and uniformity of the glue coating can also be improved.

[0116] In addition, the side wall of the side plate between the inner edge block 6047 and the scraper is provided with a groove 6048 extending downward. Such a design can control the shape of the glue forming, so that the side wall of the material can also be coated with glue, overcoming the problem of the traditional glue coating structure and the small glue coating range, and further improving the glue coating range and uniformity.

[0117] Specifically, in this embodiment, Figure 6 As shown, the first side plate 6043 is provided with an inner edge block 6047 and a groove 6048, and the second side plate 6044 is fixedly connected with a scraper, and the side of the inner edge block 604 close to the inner wall of the material is arc-shaped, corresponding to the shape of the inner wall of the material.

[0118] In general, the gluing structure for the outer wall of a bearing provided by the utility model has the advantages of compact structure, simple operation, uniform gluing and high efficiency. Through the coordinated use of the feeding mechanism, the gluing station, the lifting and grabbing mechanism, the flipping mechanism and the discharging mechanism, the automatic gluing process of the outer wall of the bearing is realized, and the production efficiency and product quality are improved. At the same time, by optimizing and improving the scraper assembly, the uniformity and quality of the gluing are further improved.

[0119] At the same time, after being coordinated and controlled by the control system, the utility model can realize automatic loading, gluing, unloading and other processes to improve the overall work efficiency.

[0120] It should be noted that although the embodiments of the present utility model are described by taking bearings as an example, the principle of the present utility model is equally applicable to the outer wall gluing of other materials with similar shapes and sizes. In addition, the present utility model can be further improved and optimized according to actual needs to adapt to different production requirements and application scenarios.

[0121] Improve production efficiency: Through the combination of automation and intelligence, the equipment can continuously and stably perform gluing operations, greatly reducing the need for manual intervention, thereby improving the overall production efficiency.

[0122] Reduce the defective rate: Precise control systems and advanced sensors ensure the accuracy and uniformity of gluing, effectively reducing the defective rate and improving product quality.

[0123] Energy conservation and environmental protection: Through a precise glue control system, unnecessary waste is avoided. At the same time, the equipment fully considers energy consumption during design, adopts energy-saving motors and optimized pneumatic systems, further reducing energy consumption.

[0124] Improve the working environment: The automated gluing process reduces manual operations, thereby reducing the risk of workers being exposed to harmful chemicals and improving the working environment.

[0125] Enhance production flexibility: The modular design and scalability of the equipment enable enterprises to quickly adjust the production line configuration according to needs to cope with the rapid changes in market demand.

[0126] Improve management efficiency: By integrating with the enterprise management system, production data can be obtained in real time, providing decision-making support for management and improving the overall management efficiency.

[0127] In summary, this double-station automated equipment for gluing the outer wall of bearings not only improves production efficiency, reduces costs, but also improves the working environment and enhances product quality, creating great economic value and social value for enterprises. Through continuous technological innovation and optimization, the equipment is expected to bring more significant benefits to bearing production enterprises in the future.

[0128] The above description is an explanation of the present utility model, not a limitation thereof. The scope defined by the present utility model is referred to the claims. Any form of modification can be made within the protection scope of the present utility model.

Claims

1. A glue coating structure for the outer wall of a bearing, characterized in that: include: A rotating clamping mechanism (602) is used to dock and fix the material and can drive the material to rotate; A glue injection mechanism (601) is located above the rotating clamping mechanism (602), and an extension line of the glue injection port of the glue injection mechanism (601) is tangent to the outer wall of the material; A scraper assembly (604), comprising a scraper that can be extended and brought close to the outer wall of the material, and is used to scrape off excess glue on the surface of the material; The scraper assembly (604) comprises: An opening and closing cylinder (6041) is provided with two clamping arms capable of opening and closing, and both clamping arms are connected to side plates; The scraper is driven by the third cylinder (6042) to move horizontally and close to the material.

2. The glue coating structure for the outer wall of a bearing according to claim 1, characterized in that: Also includes: A loading mechanism (100) for carrying materials and driving the materials to move horizontally; and A gluing station, which is located on one side of the feeding mechanism (100), and the number of the gluing stations is two and they are mirror-symmetrical; The gluing station comprises: A moving platform (400) moves horizontally along a moving path perpendicular to the feeding mechanism (100); A clamping jaw assembly (500) comprising at least two parallel and equidistantly arranged connecting arms (503), a first three-jaw cylinder (504) for clamping a material being connected to a side wall of the connecting arm (503); and Glue coating structure; The projection distance between the feeding mechanism (100) and the glue coating structure (600) on the same plane is equal to the horizontal straight-line distance between two adjacent connecting arms (503).

3. The glue coating structure for the outer wall of a bearing according to claim 2, characterized in that: The feeding mechanism (100) comprises: A primary platform (102) is slidably connected to a first slide rail (1021) and driven by a first cylinder (101); A secondary platform (1022) moves horizontally on the primary platform (102) in a direction perpendicular to the moving direction of the primary platform (102); A material rack (103) is connected to the secondary platform (1022) and is used to carry materials. The material rack (103) is in a U-shaped structure, with a feed port (1032) provided at the upper end, and a clamping port (1033) for clamping by a three-claw cylinder provided below the feed port (1032). A first photoelectric sensor (1031) for irradiating the clamping port (1033) is provided on the side wall of the material rack (103) and is used to detect the position of the material; The width of the material rack (103) is the same as the width of the material; and vertically lifting limit blocks (105) are respectively arranged on both sides of the material rack (103), the limit blocks (105) are connected to the driving shaft of the second cylinder (104), and the limit blocks (105) are in contact with the side walls of the material rack (103).

4. The glue coating structure for the outer wall of a bearing according to claim 2, characterized in that: A feed vibration plate (106) is also provided on the moving path of the feeding mechanism (100), the output end of the feed vibration plate (106) is connected to the feed port (1032), and an arc-shaped baffle (1034) for buffering and limiting the material is connected to the feed port (1032).

5. The glue coating structure for the outer wall of a bearing according to claim 4, characterized in that: Also includes: A lifting and grasping mechanism (700) comprises a fourth cylinder (701) vertically connected to the bottom wall of the moving platform (400), and a second three-claw cylinder (702) connected to the driving end of the fourth cylinder (701); a turning mechanism (800) is located below the moving path of the lifting and grasping mechanism (700), and its structure comprises a turning table (801) capable of turning in a direction parallel to the moving direction of the feeding mechanism (100), and at least one first fixing fixture (802) capable of clamping the material is arranged on the turning table (801), and a second photoelectric sensor (803) for detecting the position of the material is arranged on the turning table (801).

6. The glue coating structure for the outer wall of a bearing according to claim 5, characterized in that: The projection distance between the lifting and grabbing mechanism (700) and the adjacent connecting arms (503) on the same plane is equal to the horizontal distance between the two adjacent connecting arms (503), and the projection distance between the gluing structure (600) and the flipping mechanism (800) on the same plane is equal to the horizontal distance between the two adjacent connecting arms (503).

7. The glue coating structure for the outer wall of a bearing according to claim 6, characterized in that: Also includes: A frame (200), the upper end of the frame (200) is connected to a stand (300), and the mobile platform (400) is slidably connected to the stand (300), and the frame (200) is located entirely below the glue injection mechanism (601) and is also provided with a residual liquid recovery tank (603) for recovering glue; The discharging mechanism (900) is located on the other side of the two gluing stations and is used to transport the glue-coated materials to a designated location. The discharging mechanism (900) includes a second fixing fixture (903) for docking the materials with the lifting and grabbing mechanism (700), and the second fixing fixture (903) is provided with a sixth cylinder (902) for driving it to move along the moving direction of the lifting and grabbing mechanism (700), and the second fixing fixture (903) is also provided with a fifth cylinder (901) for driving it to move between the two gluing stations.

8. The glue coating structure for the outer wall of a bearing according to claim 7, characterized in that: The clamping jaw assembly (500) comprises: The sliding platform (501) moves in a direction perpendicular to the direction in which the moving platform (400) moves, and a flexible floating mechanism (502) is provided between the sliding platform (501) and the moving platform (400) for horizontal floating in the same direction; The two connecting arms (503) are fixed on the side walls of the sliding platform (501).

9. The glue coating structure for the outer wall of a bearing according to claim 8, characterized in that: The scraper comprises a vertically arranged scraper plane (6045) and a scraper inclined surface (6046) arranged at the upper end of the scraper plane (6045); an inner edge clamping block (6047) is connected to the side plate close to the first three-claw cylinder (504), and the inner edge clamping block (6047) is arranged parallel to the scraper, and the gap between the inner edge clamping block (6047) and the scraper is close to the wall thickness of the material.

10. The glue coating structure for the outer wall of a bearing according to claim 9, characterized in that: A groove (6048) extending downward is formed on the side wall of the side plate between the inner edge clamping block (6047) and the scraper.