Stamping device for hardware fitting machining

By designing a stamping device that includes automatic feeding, cleaning, positioning and limiting mechanisms, the safety hazards and quality impacts of manual feeding and limiting of traditional stamping equipment are solved, and the stable and efficient stamping of metal plates are achieved.

CN222919491UActive Publication Date: 2025-05-30SUZHOUSUMIHUOWUJINJIDIANGUFENYOUXIANGONGSI
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Patent Information

Application Number
CN202421559529.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-30
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

Traditional stamping equipment requires manual loading and limiting during metal plate stamping, which poses safety hazards and quality impacts.

Method used

A stamping device for processing hardware accessories is designed, including a workbench, stamping assembly, support table, push mechanism, positioning mechanism and limiting mechanism. Through the push mechanism, the positioning mechanism and the limiting mechanism realize stable clamping and limiting of the metal plate to avoid offset and lifting.

Benefits of technology

It realizes automatic feeding and cleaning of metal plates, ensures the stability and safety of the stamping process, reduces the work intensity of staff, and improves the stamping quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stamping device for hardware fitting machining, and relates to the technical field of hardware fitting machining, the stamping device comprises a workbench, the top of the workbench is provided with a stamping assembly, the top of the workbench is provided with two supporting tables, and the number of the supporting tables is two. A pushing mechanism used for feeding a metal plate and cleaning the upper surface and the lower surface of the metal plate is arranged at the top of the workbench, a positioning mechanism used for clamping and positioning the metal plate is arranged at the bottom of the workbench, a limiting mechanism used for pressing the metal plate downwards to prevent the metal plate from tilting is arranged on the positioning mechanism, and a fixing plate is arranged on one side of the workbench. According to the metal plate stamping device, through the arrangement of the rectangular plate, the positioning plate, the pin rollers and the like, a metal plate can be stably stamped into the shape of an accessory, manual feeding of workers is not needed, the workload of the workers is reduced, meanwhile, dust and impurities on the metal plate are removed, the stamping quality is improved, and the metal plate stamping device is high in safety and practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of hardware fitting processing, and particularly relates to a stamping device for hardware fitting processing. Background Art

[0002] Hardware fittings refer to machine parts or components made of hardware, as well as some small hardware products. They can be used alone or as auxiliary tools for other equipment. There are a wide variety of hardware fittings, which are widely used in various fields, including but not limited to construction, automobiles, homes, machinery, electronics, etc. The manufacturing process of hardware fittings involves multiple links, such as stamping, casting, forging, etc. During the stamping process, problems such as burrs and edge gaps, adhesion scratches and friction, foreign matter mixing and unevenness, punching size deviation, wire offset and extrusion, bending and stress unevenness, plastic deformation of materials, and die accuracy and adjustment may be encountered. To solve these problems, manufacturers need to continuously optimize process parameters, adjust die structures, select suitable materials, and strengthen quality control to ensure the quality and performance of hardware fittings.

[0003] In the prior art, during the processing of hardware fittings, stamping equipment is used to stamp metal plates into various fitting shapes. However, for traditional stamping equipment, when stamping metal plates into fittings, it requires workers to manually feed the materials and limit their positions. This method is relatively dangerous. During the stamping process of the metal plate, its tail end may warp, and the working intensity is relatively high. There may be a situation of deviation during the stamping process. Also, when there are dust and impurities on the metal plate and they are not cleaned, stamping will cause damage to the stamped fittings, affecting the quality.

[0004] Therefore, a stamping device for hardware fitting processing is proposed. Content of the Utility Model

[0005] The purpose of the utility model is: to solve the problems raised in the above background art, the utility model provides a stamping device for hardware fitting processing.

[0006] The utility model specifically adopts the following technical solutions to achieve the above purpose:

[0007] A stamping device for hardware fitting processing includes a workbench. A stamping component is arranged on the top of the workbench. There are two supporting platforms arranged on the top of the workbench. A pushing mechanism for feeding the metal plate and cleaning the upper and lower surfaces is arranged on the top of the workbench. A positioning mechanism for clamping and positioning the metal plate is arranged at the bottom of the workbench. A limiting mechanism for pressing down the metal plate to prevent warping is arranged on the positioning mechanism. A fixing plate is arranged on one side of the workbench, and a control panel is arranged on one side of the fixing plate.

[0008] Further, the pushing mechanism includes a unidirectional lead screw. A rectangular notch penetrates through the top of the workbench between two support platforms. The unidirectional lead screw is rotatably installed inside the rectangular notch. A rectangular plate is threadedly installed on the outer wall of the unidirectional lead screw, and the rectangular plate is slidably installed on the inner wall of the rectangular notch. A motor I is installed on the left side of the unidirectional lead screw, and the motor I is installed on the left side of the workbench.

[0009] Further, two fixing rods are symmetrically installed on the top of the workbench, and two cleaning brushes are installed between the two fixing rods.

[0010] Further, the positioning mechanism includes a support plate. The support plate is installed at the bottom of the workbench. Two limiting grooves are formed in the bottom of the support plate. Limiting blocks are slidably installed on the inner walls of the two limiting grooves. A shaft column is rotatably installed at the bottom of the support plate. A gear is installed on the outer wall of the shaft column. Rack bars are installed on the surfaces of the two limiting blocks, and the two rack bars are engaged with the gear. An installation frame is installed at the bottom of the workbench, and a motor II is installed on the surface of the installation frame. The output end of the motor II is installed at the bottom of the shaft column.

[0011] Further, connecting rods are installed on the surfaces of the two limiting blocks, support rods are installed on the surfaces of the two connecting rods, and positioning plates are installed on the surfaces of the two support rods.

[0012] Further, the limiting mechanism includes two cylinders. The cylinders are installed on the tops of the support rods. L-shaped rods are installed on the tops of the two cylinders. Fixed shells are installed at the bottoms of the two L-shaped rods. A plurality of rollers are rotatably installed inside the two fixed shells.

[0013] The beneficial effects of the present utility model are as follows:

[0014] In this utility model, through the settings of a rectangular plate, positioning plates, rollers, etc., during use, first place the metal plate on two support platforms, start the second motor, drive the shaft column and gear to rotate, and the gear drives two toothed rods to move, causing two limit blocks to slide within two limit slots, driving two connecting rods and two support rods to move accordingly. The two positioning plates clamp and position the two sides of the metal plate. Start two cylinders, drive two L-shaped rods, two fixed shells, and multiple rollers to move downward, press the metal plate against the two support platforms. Start the first motor, drive the one-way lead screw to rotate, cause the rectangular plate to slide horizontally within the rectangular notch, push the metal plate on the two support platforms, and drive the rollers to rotate. The metal plate will pass between two cleaning brushes, and the two cleaning brushes clean the upper and lower surfaces of the metal plate to remove impurities and dust on its surface. The cleaned end will reach the stamping assembly for stamping work, thereby realizing the stable stamping of the metal plate into the shape of a fitting, eliminating the need for manual feeding by workers, reducing the workload of workers, simultaneously removing dust and impurities on the metal plate, improving the stamping quality, and having high safety and strong practicability. Brief Description of the Drawings

[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 2 is a top view structural schematic diagram of the present utility model;

[0017] Figure 3 is a structural schematic diagram of the positioning mechanism and the limiting mechanism of the present utility model.

[0018] Reference Numerals: 1, workbench; 2, stamping assembly; 3, support platform; 4, pushing mechanism; 401, rectangular notch; 402, one-way lead screw; 403, rectangular plate; 404, first motor; 405, fixed rod; 406, cleaning brush; 5, positioning mechanism; 501, support plate; 502, limit block; 503, toothed rod; 504, shaft column; 505, gear; 506, second motor; 507, mounting bracket; 508, connecting rod; 509, support rod; 510, positioning plate; 6, limiting mechanism; 601, cylinder; 602, L-shaped rod; 603, fixed shell; 604, roller; 7, fixing plate; 8, control panel. Detailed Embodiment

[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated in the drawings here can be arranged and designed in various different configurations.

[0020] Accordingly, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present utility model without creative efforts fall within the scope of protection of the present utility model.

[0021] It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it is not necessary to further define and explain it in subsequent drawings. In addition, the terms "first", "second", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.

[0022] The electrical components appearing in this text are all electrically connected to an external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer for control.

[0023] In the description of the embodiments of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "inner", "outer", "upper", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present utility model is habitually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0024] Such as Figure 1-2As shown in the figure, a stamping device for processing hardware fittings includes a workbench 1. A stamping assembly 2 is arranged on the top of the workbench 1. Two supporting platforms 3 are arranged on the top of the workbench 1. A pushing mechanism 4 for feeding a metal plate and cleaning the upper and lower surfaces is arranged on the top of the workbench 1. A positioning mechanism 5 for clamping and positioning the metal plate is arranged at the bottom of the workbench 1. A limiting mechanism 6 for pressing down the metal plate to prevent warping is arranged on the positioning mechanism 5. A fixing plate 7 is arranged on one side of the workbench 1. A control panel 8 is arranged on one side of the fixing plate 7. In this embodiment, when in use, first place the metal plate on the two supporting platforms 3. Control the positioning mechanism 5 through the control panel 8 to clamp and position the metal plate, so as to avoid deviation during the stamping process of the stamping assembly 2 on the metal plate. Control the limiting mechanism 6 through the control panel 8 to press the metal plate onto the two supporting platforms 3, so as to avoid warping at the tail end during the stamping process of the stamping assembly 2 on the metal plate, and does not affect the pushing of the metal plate by the pushing mechanism 4. Then control the pushing mechanism 4 through the control panel 8 to push the metal plate onto the stamping assembly 2. During the pushing process, the pushing mechanism 4 cleans the dust and impurities on the upper and lower surfaces of the metal plate. When the pushing mechanism 4 pushes the metal plate onto the stamping assembly 2, control the stamping assembly 2 through the fixing plate 7 to stamp the metal plate into shape. With the cooperation of the pushing mechanism 4 and the stamping assembly 2, continuous stamping work is carried out on the metal plate, so as to stably stamp the metal plate into the shape of a fitting, without manual feeding by workers, reducing the workload of workers, simultaneously removing the dust and impurities on the metal plate, improving the stamping quality, and having high safety and strong practicability.

[0025] As Figure 1-2 shown, the pushing mechanism 4 includes a one-way lead screw 402. A rectangular notch 401 runs through the top of the workbench 1 between the two supporting platforms 3. The one-way lead screw 402 is rotatably installed inside the rectangular notch 401. A rectangular plate 403 is threadedly installed on the outer wall of the one-way lead screw 402, and the rectangular plate 403 is slidably installed on the inner wall of the rectangular notch 401. A motor 404 is installed on the left side of the one-way lead screw 402, and the motor 404 is installed on the left side of the workbench 1. In this embodiment, by starting the motor 404, the one-way lead screw 402 is driven to rotate, so that the rectangular plate 403 slides horizontally in the rectangular notch 401, pushing the metal plate on the two supporting platforms 3, thereby feeding the metal plate onto the stamping assembly 2 for stamping work.

[0026] As Figure 2 shown, two fixing rods 405 are symmetrically installed on the top of the workbench 1. Two cleaning brushes 406 are installed between the two fixing rods 405. In this embodiment, when the metal plate moves forward, it will pass between the two cleaning brushes 406, and the two cleaning brushes 406 clean the upper and lower surfaces of the metal plate to remove the impurities and dust on its surface, improving the stamping quality.

[0027] AsFigure 1 , Figure 3 As shown in Figure 3 , the positioning mechanism 5 includes a support plate 501, which is installed at the bottom of the workbench 1. Two limiting grooves are formed in the bottom of the support plate 501. Limiting blocks 502 are slidably installed on the inner walls of the two limiting grooves. A shaft column 504 is rotatably installed at the bottom of the support plate 501. A gear 505 is installed on the outer wall of the shaft column 504. Rack bars 503 are installed on the surfaces of the two limiting blocks 502, and the two rack bars 503 are engaged with the gear 505. An installation frame 507 is installed at the bottom of the workbench 1. A second motor 506 is installed on the surface of the installation frame 507, and the output end of the second motor 506 is installed at the bottom of the shaft column 504. In this embodiment, by starting the second motor 506, the shaft column 504 and the gear 505 are driven to rotate, and the gear 505 drives the two rack bars 503 to move, so that the two limiting blocks 502 slide in the two limiting grooves, moving closer to or away from each other, thereby adjusting the distance between the two limiting blocks 502.

[0028] As Figure 3 shown in Figure 3 , connecting rods 508 are installed on the surfaces of the two limiting blocks 502. Support rods 509 are installed on the surfaces of the two connecting rods 508. Positioning plates 510 are installed on the surfaces of the two support rods 509. In this embodiment, when the two limiting blocks 502 move closer to each other, the two connecting rods 508 and the two support rods 509 are driven to move accordingly, and the two positioning plates 510 clamp and position the two sides of the metal plate, thereby stamping and positioning the metal plate, avoiding offset during the stamping process of the metal plate and affecting the stamping quality.

[0029] As Figure 1 , Figure 3 shown in Figure 1 and Figure 3 , the limiting mechanism 6 includes two cylinders 601, which are installed at the tops of the support rods 509. L-shaped rods 602 are installed at the tops of the two cylinders 601. Fixed shells 603 are installed at the bottoms of the two L-shaped rods 602. A plurality of rollers 604 are rotatably installed inside the two fixed shells 603. In this embodiment, when the two support rods 509 move closer to each other, the two cylinders 601 move accordingly. By starting the two cylinders 601, the two L-shaped rods 602, the two fixed shells 603 and the plurality of rollers 604 are driven to move downward, pressing the metal plate against the two support platforms 3. When the metal plate moves forward, it will drive the plurality of rollers 604 to rotate, thereby limiting the metal plate and avoiding warping during the stamping process and causing potential safety hazards.

[0030] In summary, during use, first place the metal plate on the two support platforms 3. Control the positioning mechanism 5 through the control panel 8 to clamp and position the metal plate, preventing offset during the stamping process of the stamping component 2. Control the limiting mechanism 6 through the control panel 8 to press the metal plate onto the two support platforms 3, preventing the tail end from warping during the stamping process of the stamping component 2, and not affecting the pushing of the metal plate by the pushing mechanism 4. Then, control the pushing mechanism 4 through the control panel 8 to push the metal plate onto the stamping component 2. During the pushing process, the pushing mechanism 4 cleans dust and impurities from the upper and lower surfaces of the metal plate. When the pushing mechanism 4 pushes the metal plate onto the stamping component 2, control the stamping component 2 to stamp and form the metal plate through the fixing plate 7. With the cooperation of the pushing mechanism 4 and the stamping component 2, continuous stamping work is carried out on the metal plate, thus stably stamping the metal plate into the shape of a fitting. There is no need for manual feeding by workers, reducing the workload of workers. At the same time, dust and impurities on the metal plate are removed, improving the stamping quality, and having high safety and strong practicability. By starting the first motor 404, drive the one-way lead screw 402 to rotate, causing the rectangular plate 403 to slide horizontally in the rectangular notch 401, pushing the metal plate on the two support platforms 3, thereby feeding the metal plate to the stamping component 2 for stamping work. When the metal plate moves forward, it will pass between the two cleaning brushes 406, and the two cleaning brushes 406 clean the upper and lower surfaces of the metal plate, removing impurities and dust on its surface, improving the stamping quality. By starting the second motor 506, drive the shaft column 504 and the gear 505 to rotate, and the gear 505 drives the two toothed rods 503 to move, causing the two limit blocks 502 to slide in the two limit grooves, moving closer to or away from each other, thereby adjusting the distance between the two limit blocks 502. When the two limit blocks 502 move closer to each other, drive the two connecting rods 508 and the two support rods 509 to move accordingly, and the two positioning plates 510 clamp and position the two sides of the metal plate, thereby positioning the metal plate during stamping, preventing offset during the stamping process of the metal plate and affecting the stamping quality. When the two support rods 509 move closer to each other, the two cylinders 601 move accordingly. Start the two cylinders 601 to drive the two L-shaped rods 602, the two fixed shells 603, and the multiple rollers 604 to move downward, pressing the metal plate onto the two support platforms 3. When the metal plate moves forward, it will drive the multiple rollers 604 to rotate, thereby limiting the metal plate and preventing warping during stamping, which may cause potential safety hazards.

[0031] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present utility model. Without departing from the spirit and scope of the present utility model, various changes and improvements will occur to the present utility model, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A punching device for processing hardware accessories, comprising a workbench (1), a punching assembly (2) being arranged on the top of the workbench (1), characterized in that: A support platform (3) is arranged on the top of the workbench (1), and the number of the support platforms (3) is two. A pushing mechanism (4) for feeding metal plates and cleaning the upper and lower surfaces is arranged on the top of the workbench (1). A positioning mechanism (5) for clamping and positioning the metal plates is arranged on the bottom of the workbench (1). A limiting mechanism (6) for pressing the metal plates downward to prevent them from tilting is arranged on the positioning mechanism (5). A fixing plate (7) is arranged on one side of the workbench (1), and a control panel (8) is arranged on one side of the fixing plate (7).

2. A punching device for processing hardware accessories according to claim 1, characterized in that: The pushing mechanism (4) comprises a one-way screw (402), the top of the workbench (1) is located between the two support platforms (3) and is penetrated by a rectangular slot (401), the one-way screw (402) is rotatably mounted inside the rectangular slot (401), a rectangular plate (403) is threadedly mounted on the outer wall of the one-way screw (402), and the rectangular plate (403) is slidably mounted on the inner wall of the rectangular slot (401), a motor 1 (404) is mounted on the left side of the one-way screw (402), and the motor 1 (404) is mounted on the left side of the workbench (1).

3. A punching device for processing hardware accessories according to claim 2, characterized in that: Two fixing rods (405) are symmetrically mounted on the top of the workbench (1), and two cleaning brushes (406) are mounted between the two fixing rods (405).

4. A punching device for processing hardware accessories according to claim 1, characterized in that: The positioning mechanism (5) comprises a support plate (501), the support plate (501) is mounted on the bottom of the workbench (1), two limit grooves are provided at the bottom of the support plate (501), limit blocks (502) are slidably mounted on the inner walls of the two limit grooves, a shaft column (504) is rotatably mounted at the bottom of the support plate (501), a gear (505) is mounted on the outer wall of the shaft column (504), gear rods (503) are mounted on the surfaces of the two limit blocks (502), and the two gear rods (503) are meshed with the gears (505), a mounting frame (507) is mounted at the bottom of the workbench (1), a motor 2 (506) is mounted on the surface of the mounting frame (507), and the output end of the motor 2 (506) is mounted at the bottom of the shaft column (504).

5. A punching device for processing hardware accessories according to claim 4, characterized in that: Connecting rods (508) are installed on the surfaces of the two limit blocks (502), supporting rods (509) are installed on the surfaces of the two connecting rods (508), and positioning plates (510) are installed on the surfaces of the two supporting rods (509).

6. A punching device for processing hardware accessories according to claim 5, characterized in that: The limiting mechanism (6) comprises two cylinders (601), the cylinders (601) are mounted on the top of the support rod (509), an L-shaped rod (602) is mounted on the top of the two cylinders (601), a fixed shell (603) is mounted on the bottom of the two L-shaped rods (602), and a plurality of rollers (604) are rotatably mounted inside the two fixed shells (603).