Hexagonal flange bolt bunching hexagonal die
By designing a hexagonal flange bolt bundle hexagonal mold containing multiple sets of interoperable mold structures and cooling mechanisms, the problem of low production efficiency of hexagonal molds in the prior art is solved, and an efficient casting and cooling process is achieved, which significantly improves the production efficiency.
Patent Information
- Application Number
- CN202420785140.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-04-16
AI Technical Summary
When existing hexagonal molds are mass-producing hexagonal molds, complex processes and time-consuming cooling processes are required, resulting in low production efficiency.
A hexagonal flange bolt bundle hexagonal mold is designed, including a sealing cover plate, a casting pipeline, a first hexagonal mold, a flow guide groove, a second hexagonal mold and a cooling mechanism. Through multiple interoperable mold structures, multiple hexagonal molds are poured at one time, and the cooling mechanism is used to cool simultaneously to improve the overall production efficiency.
The casting of multiple hexagonal molds at one time is achieved, which significantly improves production efficiency and reduces production time. By cooling multiple molds at the same time, the cooling efficiency is improved and the efficiency of the overall production process is improved.
Smart Images

Figure CN222919589U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hexagonal dies, in particular to a hexagonal die for a hexagonal flange bolt bundle. Background Art
[0002] The hexagonal flange bolt is a commonly used fastener, which consists of three parts: a hexagonal head, a flange plate and a screw rod. This bolt has the characteristics of simple structure, high strength and convenient disassembly, so it is widely used in various engineering and mechanical equipment; the hexagonal head and flange plate of the hexagonal flange bolt can provide a larger supporting area, making the fastening force more uniform and improving the reliability of the connection. In addition, the hexagonal flange bolt can also improve the reliability, anti-loosening ability and fatigue strength of the bolt connection by applying a pre-tightening force, thereby enhancing the tightness and stiffness of the threaded connection body; the hexagonal die is a common type of die, and its name comes from its shape characteristics, that is, six equal-length sides. The hexagonal die is usually made of high-quality steel and has good hardness, toughness and wear resistance.
[0003] The patent document with the application number CN201920272903.3 discloses a hexagonal die for a hexagonal flange bolt bundle, which includes: a die shell, and a bundled hexagonal die nested in the die shell; the lower end face of the bundled hexagonal die is flush with the lower end face of the die shell; a through strong beam hole is arranged in the bundled hexagonal die, and the strong beam hole is coaxial with the die shell; its characteristics are: the strong beam hole includes a material passing part and an annular belt coaxially arranged; the material entering section is a cylindrical through hole located at the lower end of the strong beam hole; the annular belt is a columnar channel with a regular hexagon cross-section, and the width W of the annular belt is 0.7-1.0 mm; the diagonal width S1 of the annular belt is smaller than the diameter D of the material entering section, and a transition section for smoothly connecting the two is arranged between the annular belt and the material entering section. Based on the retrieval of the above patent and the combination with the hexagonal dies in the prior art, it is found that when the above hexagonal die is applied, when performing a single hexagonal die body manufacturing operation, a series of complex processes are often required, such as die casting, pouring metal, cooling and solidifying, etc. The whole process is time-consuming and laborious, especially when a large number of hexagonal die bodies need to be produced, this process requires a large amount of time and human resources. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a hexagonal die for a hexagonal flange bolt bundle to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A hexagonal die for a hexagonal flange bolt bundle, comprising a sealing cover plate. A pouring pipe is fixedly installed at the left end of the sealing cover plate. A connecting seat is fixedly installed in the middle of the sealing cover plate. A first hexagonal die body and a second hexagonal die body are arranged below the sealing cover plate. Multiple groups of the first hexagonal die body and the second hexagonal die body are arranged below the sealing cover plate. A diversion groove is formed between the first hexagonal die body and the second hexagonal die body. A cooling mechanism is arranged below the first hexagonal die body and the second hexagonal die body.
[0007] Optionally, the cooling mechanism includes a first copper plate, a first aluminum sheet, a silica gel sheet, a second copper plate, a second aluminum sheet, a first refrigerating fan and a second refrigerating fan. The first copper plate is fixedly installed at the lower ends of the first hexagonal die body and the second hexagonal die body.
[0008] Optionally, the first aluminum sheet is installed on the upper surface of the first copper plate. Multiple groups of the first aluminum sheets are distributed on the outer sides of the first hexagonal die body and the second hexagonal die body.
[0009] Optionally, the silica gel sheet is fixedly installed at the lower end of the first copper plate. The second copper plate is fixedly installed at the lower end of the silica gel sheet.
[0010] Optionally, the second aluminum sheet is fixedly installed at the lower end of the second copper plate. Multiple groups of the second aluminum sheets are distributed on the lower surface of the second copper plate from left to right.
[0011] Optionally, the first refrigerating fan is arranged on the right side inside the second aluminum sheet, and the second refrigerating fan is arranged on the left side inside the second aluminum sheet.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] In the present utility model, a first hexagonal die body, a diversion groove, a second hexagonal die body and a cooling mechanism are provided. The first hexagonal die body, the diversion groove and the second hexagonal die body adopt a multi-group interconnection method, which enables the die to realize one-time pouring of multiple hexagonal die bodies, greatly improving the production efficiency. It is especially suitable for production occasions that require a large number of hexagonal die bodies, can significantly reduce the production time and improve the production efficiency. Secondly, the cooling mechanism uses the first refrigerating fan and the second refrigerating fan for refrigeration and then conducts heat to cool down, and can cool multiple hexagonal die bodies simultaneously, greatly improving the cooling efficiency. In the traditional manufacturing process, cooling is usually a time-consuming and inefficient step, while this cooling mechanism enables the cooling process to be carried out simultaneously with the pouring process, greatly improving the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic structural diagram of the present utility model in a three-dimensional front view;
[0015] Figure 2 This is a schematic structural view of the front elevation of the present utility model;
[0016] Figure 3 This is a schematic structural view of the top-down perspective of the present utility model;
[0017] Figure 4 This is a schematic structural view of the bottom-up perspective of the present utility model;
[0018] Figure 5 This is a schematic structural view of the sectional view of the present utility model in three dimensions;
[0019] Figure 6 This is a schematic structural view of the sectional view of the present utility model in a plane.
[0020] In the figure: 1. Sealing cover plate; 2. Pouring pipeline; 3. First hexagonal die body; 4. Flow guide groove; 5. Second hexagonal die body; 6. Cooling mechanism; 601. First copper plate; 602. First aluminum sheet; 603. Silicone sheet; 604. Second copper plate; 605. Second aluminum sheet; 606. First refrigerating fan; 607. Second refrigerating fan; 7. Connecting seat. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1 to 6 , in the embodiments of the present utility model, a hexagonal die for a hexagonal flange bolt bundle includes a sealing cover plate 1. A pouring pipeline 2 is fixedly installed at the left end of the sealing cover plate 1. A connecting seat 7 is fixedly installed in the middle of the sealing cover plate 1. A first hexagonal die body 3 and a second hexagonal die body 5 are arranged below the sealing cover plate 1. Multiple groups of the first hexagonal die body 3 and the second hexagonal die body 5 are arranged below the sealing cover plate 1. A flow guide groove 4 is formed between the first hexagonal die body 3 and the second hexagonal die body 5. A cooling mechanism 6 is arranged below the first hexagonal die body 3 and the second hexagonal die body 5;
[0023] The first hexagonal die body 3 and the second hexagonal die body 5 have an interconnected structure, which is also beneficial to the flow of the molten metal, enabling the die to pour multiple hexagonal die bodies at one time, significantly improving the production efficiency. At the same time, it makes the forming process of the die body more uniform, improving the quality and precision of the die body; the flow guide groove 4 can guide the flow of the molten metal and fill multiple hexagonal die bodies, ensuring the forming effect of the die body;
[0024] The cooling mechanism 6 includes a first copper plate 601, a first aluminum sheet 602, a silica gel sheet 603, a second copper plate 604, a second aluminum sheet 605, a first refrigeration fan 606 and a second refrigeration fan 607. The lower ends of the first hexagonal die body 3 and the second hexagonal die body 5 are fixedly installed with the first copper plate 601. The upper surface of the first copper plate 601 is installed with the first aluminum sheet 602. Multiple groups of first aluminum sheets 602 are distributed on the outer sides of the first hexagonal die body 3 and the second hexagonal die body 5. The lower end of the first copper plate 601 is fixedly installed with the silica gel sheet 603. The lower end of the silica gel sheet 603 is fixedly installed with the second copper plate 604. The lower end of the second copper plate 604 is fixedly installed with the second aluminum sheet 605. Multiple groups of second aluminum sheets 605 are distributed on the lower surface of the second copper plate 604 from left to right. The first refrigeration fan 606 is arranged on the right side inside the second aluminum sheet 605, and the second refrigeration fan 607 is arranged on the left side inside the second aluminum sheet 605;
[0025] By using the first refrigeration fan 606 and the second refrigeration fan 607 for refrigeration, the second aluminum sheets 605 around the first refrigeration fan 606 and the second refrigeration fan 607 are quickly cooled. After the temperatures of multiple second aluminum sheets 605 are reduced, they will transfer to the second copper plate 604 and the silica gel sheet 603. The highly heat-conductive second copper plate 604 and silica gel sheet 603 will transfer the low temperature to the first copper plate 601 and the first aluminum sheet 602. Then, the hexagonal die body is cooled by the first copper plate 601 and the first aluminum sheet 602, and the cooling operation can be carried out on multiple hexagonal die bodies simultaneously.
[0026] The working principle of the present utility model is as follows: This hexagonal mold for hexagonal flange bolt bundles is composed of a sealing cover plate 1, a pouring pipe 2, a first hexagonal mold body 3, a diversion groove 4, a second hexagonal mold body 5, a cooling mechanism 6, and a connecting seat 7. Before using this hexagonal mold for hexagonal flange bolt bundles, it is necessary to pre-connect this connecting seat 7 with a hydraulic cylinder, use the hydraulic cylinder to drive the displacement of the sealing cover plate 1, then connect the first refrigerating fan 606 and the second refrigerating fan 607 to electricity and connect them to a control terminal. When using this hexagonal mold for hexagonal flange bolt bundles, first start the hydraulic cylinder to push down the connecting seat 7 and the sealing cover plate 1, so that the sealing cover plate 1 covers the first hexagonal mold body 3 and the second hexagonal mold body 5. Pour molten metal into the first hexagonal mold body 3 through the pouring pipe 2, etc. The molten metal continuously flows through the diversion groove 4 and fills multiple hexagonal mold bodies. After completing this operation, wait for the hexagonal mold bodies to be shaped, and then immediately perform a cooling operation. Just activate the cooling mechanism 6 and start the first refrigerating fan 606 and the second refrigerating fan 607 inside the cooling mechanism 6. The first refrigerating fan 606 and the second refrigerating fan 607 rotate at high speed to quickly cool the second aluminum sheets 605 around the first refrigerating fan 606 and the second refrigerating fan 607. After the temperatures of multiple second aluminum sheets 605 decrease, they will transfer to the second copper plate 604 and the silica gel sheet 603. The highly heat-conductive second copper plate 604 and silica gel sheet 603 will transfer the low temperature to the first copper plate 601 and the first aluminum sheet 602. Then, cool the hexagonal mold bodies through the first copper plate 601 and the first aluminum sheet 602. Multiple hexagonal mold bodies can be cooled simultaneously, effectively improving the efficiency of cooling the hexagonal mold bodies and the overall efficiency of manufacturing the hexagonal mold bodies. In summary, the first hexagonal mold body 3, the diversion groove 4, and the second hexagonal mold body 5 adopt a multi-group interconnection method, which can achieve the effect of pouring multiple hexagonal mold bodies at one time. A total of thirteen hexagonal mold bodies, including the first hexagonal mold body 3 and the second hexagonal mold body 5, can be poured at one time, thus realizing a batch manufacturing effect. The cooling mechanism 6 cooperates with the thirteen hexagonal mold bodies and can cool multiple hexagonal mold bodies at one time, improving the efficiency of cooling the mold and also the overall efficiency of the production process of the hexagonal mold bodies.
[0027] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A hexagonal die for a hexagonal flange bolt bundle, comprising a sealing cover plate (1), a pouring pipe (2) being fixedly mounted on the left end of the sealing cover plate (1), and a connecting seat (7) being fixedly mounted on the middle portion of the sealing cover plate (1), characterized in that: A first hexagonal mold body (3) and a second hexagonal mold body (5) are arranged below the sealing cover plate (1); a plurality of groups of the first hexagonal mold body (3) and the second hexagonal mold body (5) are arranged below the sealing cover plate (1); a guide groove (4) is provided between the first hexagonal mold body (3) and the second hexagonal mold body (5); and a cooling mechanism (6) is provided below the first hexagonal mold body (3) and the second hexagonal mold body (5).
2. A hexagonal die for hexagonal flange bolt bundle according to claim 1, characterized in that: The cooling mechanism (6) comprises a first copper plate (601), a first aluminum sheet (602), a silicone sheet (603), a second copper plate (604), a second aluminum sheet (605), a first cooling fan (606) and a second cooling fan (607); the first copper plate (601) is fixedly mounted at the lower ends of the first hexagonal mold body (3) and the second hexagonal mold body (5).
3. A hexagonal die for hexagonal flange bolt bundle according to claim 2, characterized in that: A first aluminum sheet (602) is mounted on the upper surface of the first copper plate (601), and a plurality of groups of the first aluminum sheets (602) are distributed on the outer sides of the first hexagonal mold body (3) and the second hexagonal mold body (5).
4. A hexagonal die for a hexagonal flange bolt bundle according to claim 3, characterized in that: A silicone sheet (603) is fixedly mounted on the lower end of the first copper plate (601), and a second copper plate (604) is fixedly mounted on the lower end of the silicone sheet (603).
5. The hexagonal die for hexagonal flange bolt bundle according to claim 4, characterized in that: A second aluminum sheet (605) is fixedly mounted on the lower end of the second copper plate (604), and a plurality of groups of the second aluminum sheets (605) are distributed on the lower surface of the second copper plate (604) from left to right.
6. A hexagonal die for hexagonal flange bolt bundle according to claim 5, characterized in that: A first cooling fan (606) is arranged on the right side inside the second aluminum sheet (605), and a second cooling fan (607) is arranged on the left side inside the second aluminum sheet (605).
Citation Information
Patent Citations
Hexagonal die for hexagonal flange bolt bundles
CN209902158U