Metal foil laser welding device

By designing a metal foil laser welding device using a base and a movable clamping mechanism, the problems of hand soreness and metal foil offset in traditional welding methods are solved, and a high-stability automatic welding process is achieved.

CN222919799UActive Publication Date: 2025-05-30SUZHOU FEIHUANGYUAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421857239.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-30
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

Traditional welding methods can easily cause hand pain and metal foil offset when dealing with metal foil, affecting welding stability.

Method used

A metal foil laser welding device is designed, using a base and a movable clamping mechanism, and the movable plate and the placement plate are driven synchronously through hydraulic rods and bidirectional threaded rods, automatically clamping and aligning the metal foil, realizing the welding process without manual resistance.

Benefits of technology

Reduce the labor force of staff during welding, improve welding stability, and avoid problems such as hand soreness and metal foil offset.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding, and discloses a metal foil laser welding device which comprises a base and a movable clamping mechanism assembled in the base. According to the metal foil laser welding device, through the arrangement of the base and the movable welding device, two metal foils needing to be welded are placed on the placing plate, one sides of the metal foils extend out of the placing plate by a small part in parallel, the positions, to be welded, of the two metal foils are suspended, then a hydraulic rod is opened, the hydraulic rod drives a fixed plate and a movable plate to descend, and the metal foils are welded. The metal foils with different thicknesses can be better propped against a placement plate by the springs, then a bidirectional threaded rod is rotated to enable two movable plates to be close to each other, and meanwhile, the placement plate and the movable plates are driven to move synchronously through a telescopic rod, so that the metal foils with different thicknesses can be placed on the placement plate. And the positions, extending out of the placing plate, of the two clamped metal foils are close to each other, and then the laser welding device body is started.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a metal foil laser welding device. Background Art

[0002] In today's industrial manufacturing field, the requirements for metal connection technology are increasing day by day. Due to its unique physical and chemical properties, metal foil has been widely used in many fields such as electronics, aerospace, new energy, etc. However, traditional welding methods often face many challenges when dealing with metal foil. With the continuous progress of technology, laser technology has gradually become an ideal choice for metal foil welding due to its significant advantages such as high precision, high energy density, and small heat affected zone. Laser welding can achieve a firm connection while minimizing the impact on the material properties of the metal foil, ensuring the quality and reliability of the welded part.

[0003] Currently, the disadvantages of metal foil laser welding devices on the market are as follows: When a general laser welding device welds metal foil, it is necessary for workers to manually hold two metal foils against the operating table for fixation and then perform welding. Holding the metal foil for a long time easily causes soreness in the worker's hands and is likely to cause the metal foil to shift, thus affecting the welding stability of the metal foil. For this reason, we have designed a metal foil laser welding device. Summary of the Utility Model

[0004] The technical problem solved by the utility model is to provide a metal foil laser welding device with high practicability, which can be operated simply and has a relatively simple structure, and solves the problems of soreness in the worker's hands easily caused by holding the metal foil for a long time and the metal foil being likely to shift, thus affecting the welding stability of the metal foil as mentioned in the above background art.

[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: A metal foil laser welding device includes a base and a movable clamping mechanism assembled inside the base;

[0006] The base includes a U-shaped frame and brackets fixedly connected to both sides of the U-shaped frame. A rectangular groove is provided in the bracket. A first hydraulic rod is fixedly connected to one side of the bracket. The output end of the first hydraulic rod is fixedly connected to a slider. The slider is slidably connected to the surface of the rectangular groove. A second hydraulic rod is fixedly connected inside the slider. The output end of the second hydraulic rod is fixedly installed with a laser welding device body. Sliding grooves are provided on both sides of the inner wall of the U-shaped frame;

[0007] The movable clamping mechanism includes two placing plates slidably connected inside the chute, a third hydraulic rod fixedly connected to the center of the inner bottom wall of the U-shaped frame, and a bidirectional threaded rod mounted inside the U-shaped frame. The output end of the third hydraulic rod is fixedly connected to a fixing plate. Two movable plates are slidably connected to the top of the fixing plate. The two movable plates are threadedly connected to the bidirectional threaded rod. Four through slots are formed on the surfaces of the two placing plates. Four rectangular plates are slidably connected inside the four through slots. The bottoms of the four rectangular plates are fixedly connected to the two sides of the top of the movable plates. Two rectangular blocks are fixedly connected to the tops of the four rectangular plates. Six springs are fixedly connected to the bottoms of the two rectangular blocks. Buffer rods are sleeved inside the six springs. Two pressing plates are fixedly connected to the bottoms of the six springs. Four telescopic rods are fixedly connected to the tops of the two movable plates. One ends of the four telescopic rods are fixedly connected to the bottoms of the placing plates.

[0008] Optionally, a T-shaped slot is formed on one side of the two placing plates, and a rectangular placing groove is formed on the tops of the two placing plates.

[0009] Optionally, four connecting blocks are fixedly connected to the top of the movable plate. Four guide rods are rotatably connected to one ends of the four connecting blocks. The other ends of the four guide rods are rotatably connected to a resisting block. One side of the resisting block is slidably connected inside the T-shaped slot.

[0010] Optionally, movable slots for the resisting block to move are formed on both sides of the U-shaped frame, and a rubber pad is fixedly connected to the bottom of the U-shaped frame.

[0011] Optionally, a knob is fixedly connected to one end of the bidirectional threaded rod, and an anti-disengagement block is fixedly connected to the other end of the bidirectional threaded rod.

[0012] The utility model provides a metal foil laser welding device, which has the following beneficial effects:

[0013] The metal foil laser welding device, through the settings of the base and the movable welding device, places two metal foils to be welded on the placement plate, making one side of the metal foil extend a small part outside the placement plate in parallel, so that the parts of the two metal foils to be welded are in a suspended state. Then, the hydraulic rod is opened to drive the fixed plate and the movable plate to descend, thereby driving the rectangular plate to descend, driving the rectangular block and the spring at its bottom to descend, pressing the pressure plate against the metal foil, and the spring can preferably press the metal foils of different thicknesses against the placement plate. Then, the bidirectional threaded rod is rotated to make the two movable plates approach each other. At the same time, the telescopic rod drives the placement plate and the movable plate to move synchronously, making the parts of the two clamped metal foils extending out of the placement plate approach each other. Then, the laser welding device body is started, and the first hydraulic rod and the second hydraulic rod are opened to push the laser welding device body to weld along the place where the two metal foils are close to each other, which plays the role of not requiring manual resistance to the metal foil during welding, reducing the labor force of the staff during welding, and improving the welding stability of the device for metal foils at the same time. Brief Description of the Drawings

[0014] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 It is a schematic diagram of the overall disassembled structure of the present utility model;

[0016] Figure 3 It is a schematic diagram of the disassembled structure of the movable clamping mechanism of the present utility model;

[0017] Figure 4 It is a schematic diagram of the bracket structure of the present utility model.

[0018] In the figure: 1. Base; 101. U-shaped frame; 102. Bracket; 103. Rectangular groove; 104. First hydraulic rod; 105. Slide block; 106. Second hydraulic rod; 107. Laser welding device body; 108. Chute; 2. Movable clamping mechanism; 201. Placement plate; 202. Third hydraulic rod; 203. Bidirectional threaded rod; 204. Fixed plate; 205. Movable plate; 206. Through groove; 207. Rectangular plate; 208. Rectangular block; 209. Spring; 210. Pressure plate; 211. Telescopic rod; 3. Connecting block; 4. Guide rod; 5. Block; 6. Rubber pad. Detailed Embodiment

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1 to 4, the present utility model provides a technical solution: a metal foil laser welding device, including a base 1 and a movable clamping mechanism 2 assembled inside the base 1. The base 1 includes a U-shaped frame 101 and brackets 102 fixedly connected to both sides of the U-shaped frame 101. A rectangular groove 103 is provided in the bracket 102. A first hydraulic rod 104 is fixedly connected to one side of the bracket 102. The output end of the first hydraulic rod 104 is fixedly connected to a slider 105. The slider 105 is slidably connected to the surface of the rectangular groove 103. A second hydraulic rod 106 is fixedly connected inside the slider 105. The output end of the second hydraulic rod 106 is fixedly installed with a laser welding device body 107. Sliding grooves 108 are provided on both sides of the inner wall of the U-shaped frame 101. The movable clamping mechanism 2 includes two placing plates 201 slidably connected inside the sliding grooves 108, a third hydraulic rod 202 fixedly connected to the center of the inner bottom wall of the U-shaped frame 101, and a bidirectional threaded rod 203 erected inside the U-shaped frame 101. The output end of the third hydraulic rod 202 is fixedly connected to a fixing plate 204. Two movable plates 205 are slidably connected to the top of the fixing plate 204. The bidirectional threaded rod 203 is threadedly connected to the surfaces of the two movable plates 205. Four through grooves 206 are provided on the surfaces of the two placing plates 201. Four rectangular plates 207 are slidably connected inside the four through grooves 206. The bottoms of the four rectangular plates 207 are fixedly connected to both sides of the top of the movable plate 205. Two rectangular blocks 208 are fixedly connected to the tops of the four rectangular plates 207. Six springs 209 are fixedly connected to the bottoms of the two rectangular blocks 208. A buffer rod is sleeved inside the six springs 209. Two pressing plates 210 are fixedly connected to the bottoms of the six springs 209. Four telescopic rods 211 are fixedly connected to the tops of the two movable plates 205. One ends of the four telescopic rods 211 are fixedly connected to the bottom of the placing plate 201. Place the two metal foils to be welded on the placing plate 201, so that one side of the metal foil extends a small part outside the placing plate 201 in parallel, and the places where the two metal foils are to be welded are in a suspended state. Then turn on the hydraulic rod to drive the fixing plate 204 and the movable plate 205 to descend, thereby driving the rectangular plate 207 to descend, driving the rectangular block 208 and the springs 209 at its bottom to descend, so that the pressing plate 210 presses the metal foil on the base 1, and the springs 209 can preferably press the metal foils of different thicknesses against the placing plate 201. Then rotate the bidirectional threaded rod 203 to make the two movable plates 205 approach each other. At the same time, drive the placing plate 201 and the movable plate 205 to move synchronously through the telescopic rods 211, so that the places where the two clamped metal foils extend out of the placing plate 201 approach each other. Then start the laser welding device body 107, turn on the first hydraulic rod 104 and the second hydraulic rod 106 to push the laser welding device body 107 to weld along the place where the two metal foils are close to each other, which plays the role of not requiring manual resistance to the metal foil during welding, reduces the labor force of the staff during welding, and improves the welding stability of the device for metal foils at the same time.

[0021] Further, a T-shaped groove is formed on one side of each of the two placement plates 201, and a rectangular placement groove is formed on the top of the two placement plates 201. Among them, the rectangular placement groove can preferably place the rectangular metal foil, and both sides of the rectangular metal foil can be attached to the inner wall of the rectangular placement groove, facilitating the alignment of the metal foil.

[0022] Further, four connecting blocks 3 are fixedly connected to the top of the movable plate 205. One end of each of the four connecting blocks 3 is rotatably connected to four guide rods 4, and the other end of each of the four guide rods 4 is rotatably connected to a pressing block 5. One side of the pressing block 5 is slidably connected to the inside of the T-shaped groove. Among them, after the metal foil is placed on the placement plate 201, pushing one side of the metal foil until one side of the pressing block 5 abuts can quickly complete the alignment of the metal foil. After alignment, with the start of the third hydraulic rod 202, the guide rods 4 are driven to move through the connecting blocks 3, and then the other end of the guide rod 4 drives the pressing block 5 to slide in the T-shaped groove of the placement plate 201, so that the pressing block 5 no longer blocks the metal foil.

[0023] Further, movable grooves for the pressing block 5 to move are formed on both sides of the U-shaped frame 101, and a rubber pad 6 is fixedly connected to the bottom of the U-shaped frame 101. Among them, the rubber pad 6 can reduce the slipping of the device when placed.

[0024] Further, a knob is fixedly connected to one end of the bidirectional threaded rod 203, and an anti-disengagement block is fixedly connected to the other end of the bidirectional threaded rod 203. Among them, the knob can better rotate the bidirectional threaded rod 203.

[0025] In the present utility model, the working steps of the device are as follows:

[0026] After placing the metal foil on the placement plate 201, push one side of the metal foil until it abuts against one side of the abutting block 5, then the alignment of the metal foil can be quickly completed, so that the parts of the two metal foils to be welded are on the abutting block 5. Then, turn on the hydraulic rod to drive the fixed plate 204 and the movable plate 205 to descend, thereby driving the rectangular plate 207 to descend, driving the rectangular block 208 and the spring 209 at its bottom to descend, so that the pressing plate 210 presses the metal foil on the base 1, and the spring 209 can preferably press metal foils of different thicknesses against the placement plate 201. With the start of the third hydraulic rod 202, the connecting block 3 is driven to move downward through the movable plate 205, and at the same time the guide rod 4 is driven to move. Then, the other end of the guide rod 4 drives the abutting block 5 to slide in the T-shaped groove of the placement plate 201, so that the abutting block 5 no longer blocks the metal foil. Then, rotate the bidirectional threaded rod 203 to make the two movable plates 205 approach each other, and at the same time drive the placement plate 201 and the movable plate 205 to move synchronously through the telescopic rod 211, so that the parts of the two clamped metal foils extending out of the placement plate 201 approach each other. Then, start the laser welding device body 107, turn on the first hydraulic rod 104 and the second hydraulic rod 106, and make them push the laser welding device body 107 to weld along the place where the two metal foils are close to each other, which plays the role of not requiring manual resistance to the metal foil for welding.

[0027] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. On the basis of this design principle, the settings of the power mechanism, power supply system and control system of the device are not completely described clearly. Under the premise that those skilled in the art understand the principle of the above-mentioned invention, the specific power mechanism, power supply system and control system can be clearly known. The control mode of the application document is automatically controlled by a controller, and the control circuit of the controller can be realized by simple programming of those skilled in the art;

[0028] The standard parts used therein can all be purchased from the market, and can also be customized according to the description of the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets and welding in the prior art. The machines, parts and equipment all adopt conventional models in the prior art, and the components known to those skilled in the art, their structures and principles can all be known by those skilled in the art through technical manuals or through conventional experimental methods.

[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal foil laser welding device, characterized in that: It comprises a base (1) and a movable clamping mechanism (2) assembled inside the base (1); The base (1) comprises a U-shaped frame (101) and a bracket (102) fixedly connected to both sides of the U-shaped frame (101); the bracket (102) is provided with a rectangular groove (103); a first hydraulic rod (104) is fixedly connected to one side of the bracket (102); an output end of the first hydraulic rod (104) is fixedly connected to a slider (105); the slider (105) is slidably connected to the surface of the rectangular groove (103); a second hydraulic rod (106) is fixedly connected inside the slider (105); a laser welding device body (107) is fixedly installed at the output end of the second hydraulic rod (106); and sliding grooves (108) are provided on both sides of the inner wall of the U-shaped frame (101); The movable clamping mechanism (2) comprises two placement plates (201) slidably connected to the inside of the slide groove (108), a third hydraulic rod (202) fixedly connected to the center of the inner bottom wall of the U-shaped frame (101), and a bidirectional threaded rod (203) mounted inside the U-shaped frame (101), the output end of the third hydraulic rod (202) is fixedly connected to a fixed plate (204), the top of the fixed plate (204) is slidably connected to two movable plates (205), the surfaces of the two movable plates (205) are threadedly connected to the bidirectional threaded rod (203), the surfaces of the two placement plates (201) are provided with four through grooves (206), and the four through grooves (206) Four rectangular plates (207) are slidably connected inside the movable plate (205), the bottoms of the four rectangular plates (207) are fixedly connected to the top two sides of the movable plate (205), the tops of the four rectangular plates (207) are fixedly connected to two rectangular blocks (208), the bottoms of the two rectangular blocks (208) are fixedly connected to six springs (209), the insides of the six springs (209) are sleeved with buffer rods, the bottoms of the six springs (209) are fixedly connected to two pressing plates (210), the tops of the two movable plates (205) are fixedly connected to four telescopic rods (211), and one end of the four telescopic rods (211) is fixedly connected to the bottom of the placement plate (201).

2. A metal foil laser welding device according to claim 1, characterized in that: A T-shaped groove is provided on one side of the two placement plates (201), and a rectangular storage groove is provided on the top of the two placement plates (201).

3. A metal foil laser welding device according to claim 1, characterized in that: The top of the movable plate (205) is fixedly connected with four connection blocks (3), one end of the four connection blocks (3) is rotatably connected with four guide rods (4), the other end of the four guide rods (4) is rotatably connected with a stop block (5), and one side of the stop block (5) is slidably connected to the inside of the T-slot.

4. A metal foil laser welding device according to claim 1, characterized in that: Movable grooves for the movement of the stop block (5) are provided on both sides of the U-shaped frame (101), and a rubber pad (6) is fixedly connected to the bottom of the U-shaped frame (101).

5. The metal foil laser welding device according to claim 1, characterized in that: One end of the bidirectional threaded rod (203) is fixedly connected to a knob, and the other end of the bidirectional threaded rod is fixedly connected to an anti-dropping block.