Automatic adjusting welding printing device
By designing an automatic welding printing device in the lithium battery welding equipment and automatically adjusting the welding head position using the closed-loop control chain, the manual adjustment problem caused by inconsistency between the front and back of the solder joints is solved, and an efficient and accurate welding process is achieved.
Patent Information
- Application Number
- CN202420536205.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-03-19
AI Technical Summary
In existing lithium battery welding equipment, inconsistent front and back of the solder joints need to be manually adjusted, resulting in the inability to guarantee accuracy, high time cost and reduced welding efficiency and quality.
An automatic adjustment welding printing device is designed, including a welding head, an adjustment mechanism, a detector and a controller. The detector detects the welding joint position, and the controller judges and controls the adjustment mechanism to automatically adjust the welding head position to form a closed-loop control chain.
Effectively replace traditional manual adjustment, save time and labor costs, improve welding accuracy and efficiency, and ensure welding quality.
Smart Images

Figure CN222919845U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium battery automation equipment, and particularly relates to an automatic welding mark adjusting device. Background Art
[0002] In the welding equipment for winding lithium battery cells, during the existing welding mark adjustment process, generally, after the ear welding, the welding condition of the welding spot is observed. When the welding spots before and after are inconsistent, the plane connected to the welding head is manually adjusted to adjust the position of the welding spot. Not only the accuracy cannot be guaranteed, but also a large amount of time cost is required, and the welding efficiency and quality of the ear are greatly reduced. Summary of the Utility Model
[0003] (1) The utility model provides an automatic welding mark adjusting device to alleviate the technical problem that the plane connected to the welding head needs to be manually adjusted when the welding spots before and after are inconsistent in the prior art.
[0004] (2) Technical Solution
[0005] To solve the above technical problem, an embodiment of the utility model provides an automatic welding mark adjusting device, which includes a welding head, an adjusting mechanism, a detector and a controller;
[0006] The adjusting mechanism includes a driving component, the output end of the driving component is connected to the welding head for adjusting the position of the welding head, and the welding head is installed at the bottom of the adjusting mechanism;
[0007] The detector is used to detect the position of the welding mark after the welding head welds, and is signal-connected to the controller. The controller is used to receive the detection signal transmitted by the detector and is control-connected to the driving component.
[0008] Further, it further includes a mounting plate and a fine-tuning component. The adjusting mechanism further includes a connecting plate. The mounting plate is arranged below the connecting plate. The welding head is arranged on the surface of the mounting plate away from the connecting plate. An adjusting part is telescopically installed on the surface of the connecting plate away from the driving component, and the adjusting part abuts against the mounting plate. The driving component is connected to the adjusting part to provide a force towards the mounting plate for the adjusting part. The fine-tuning component is arranged at both ends of the mounting plate for supporting the mounting plate.
[0009] Further, the fine-tuning component includes a spring and a tension spring. The mounting plate is installed on the lower bottom surface of the connecting plate through a fixing seat. One end of a bolt passes through the mounting plate and is connected to the fixing seat. The spring is sleeved on the bolt between the mounting plate and the fixing seat, and the tension spring is arranged between the mounting plate and the fixing seat.
[0010] Further, the driving assembly includes a first driving member, and an output end of the first driving member passes through the connecting plate and is in transmission connection with one end of the adjusting member.
[0011] Further, the driving assembly further includes a second driving member, and an output end of the second driving member is connected to the fixing seat for adjusting the position of the mounting plate.
[0012] Further, the driving assembly further includes a third driving member, and an output end of the third driving member is connected to the adjusting mechanism for driving the adjusting mechanism and the fixing seat to move synchronously along the welding direction.
[0013] Further, the adjusting mechanism further includes a guiding member, and the guiding member is disposed on the connecting plate and one end thereof is connected to the fixing seat.
[0014] Further, adjusting nuts are respectively disposed at two ends of the fixing seat, and the adjusting nuts are used for adjusting the lateral position of the fixing seat.
[0015] Further, a limiting nut facing the welding head is disposed at one end of the mounting plate, and the limiting nut is mounted on the fixing seat through a support plate.
[0016] Further, a mounting position for mounting the welding head is further disposed on the mounting plate, and a locking nut for locking the welding head is disposed at the mounting position of the mounting plate.
[0017] Advantages of the present utility model:
[0018] An automatic welding mark adjusting device provided by the present utility model forms a closed-loop control chain by the adjusting mechanism, the detector and the controller. During the welding process of the tab, after the welding head completes welding, the welding condition of the welding point is observed through the detector, so as to convert the welding condition into a detection signal and transmit it to the controller. After receiving the signal, the controller makes a judgment. When the front and rear positions of the welding point are inconsistent, the controller will control the adjusting mechanism to adjust the position of the welding head. If the front and rear positions of the welding point are consistent, no adjustment is required. Through the control of the above-mentioned closed-loop control chain, it can effectively replace the traditional manual adjustment, save time cost and manpower, and at the same time improve the accuracy and the welding efficiency of the tab and ensure the welding quality. Description of the drawings
[0019] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained according to these drawings.
[0020] Figure 1 The front view of the overall structure of an automatic adjustment welding mark device provided by an embodiment of the present utility model;
[0021] Figure 2 The top view of the overall structure of an automatic adjustment welding mark device provided by an embodiment of the present utility model;
[0022] Figure 3 The bottom view of the overall structure of an automatic adjustment welding mark device provided by an embodiment of the present utility model.
[0023] Icon:
[0024] 1 - Welding head;
[0025] 2 - Driving assembly; 201 - First driving member; 202 - Second driving member; 203 - Third driving member;
[0026] 3 - Mounting plate; 301 - Limit nut; 302 - Locking nut;
[0027] 4 - Fine adjustment assembly; 401 - Spring; 402 - Tension spring;
[0028] 5 - Connecting plate; 501 - Adjusting member; 502 - Guide member;
[0029] 6 - Fixed seat; 601 - Adjusting nut. Detailed implementation manners
[0030] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0031] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0032] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "linkage" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the connection inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. In addition, in the description of the present utility model, unless otherwise stated, the meaning of "a plurality of" is two or more.
[0033] As Figures 1 to 3 shown, the present utility model provides an automatic adjustment welding mark device, which includes a welding head 1, an adjustment mechanism, a detector, and a controller; the adjustment mechanism includes a driving component 2, and the output end of the driving component 2 is connected to the welding head 1 for adjusting the position of the welding head 1, and the welding head 1 is installed at the bottom of the adjustment mechanism; the detector is used for detecting the position of the welding mark after the welding head 1 welds and is signal-connected to the controller, and the controller is used for receiving the detection signal transmitted by the detector and is control-connected to the driving component 2.
[0034] In this embodiment, by forming a closed-loop control chain with the adjustment mechanism, the detector, and the controller, during the welding process of the tab, after the welding head 1 completes the welding, the welding condition of the welding point is observed through the detector, and thus the welding condition is converted into a detection signal and transmitted to the controller. After receiving the signal, the controller makes a judgment. When the front and rear positions of the welding point are inconsistent, the controller will control the adjustment mechanism to adjust the position of the welding head 1. If the front and rear positions of the welding point are consistent, no adjustment is required. Through the operation of the above-mentioned closed-loop control chain, it can effectively replace the traditional manual adjustment, save time cost and manpower, and at the same time improve the accuracy and the welding efficiency of the tab, and ensure the welding quality.
[0035] Among them, optionally, the detector is selected as a CCD detection (charge-coupled device), that is, an image sensor made of a semiconductor material. The CCD detection mainly uses the optical principle. The object to be measured is focused on the CCD chip through a lens. The CCD chip converts the optical signal into an electrical signal, and then obtains a digital image after processing, and converts the signal to the controller to judge whether it is necessary to adjust the position of the welding head 1, which improves the instability of manual adjustment and reduces the labor cost and debugging time through the intelligent closed-loop control chain.
[0036] According to an embodiment provided by the present utility model, as Figures 1 to 3As shown, it further includes a mounting plate 3 and a fine-tuning assembly 4. The adjusting mechanism further includes a connecting plate 5. The mounting plate 3 is arranged below the connecting plate 5. The welding head 1 is arranged on the side of the mounting plate 3 away from the connecting plate 5. One side of the connecting plate 5 away from the driving assembly 2 is telescopically installed with an adjusting member 501. The adjusting member 501 abuts against the mounting plate 3. The driving assembly 2 is connected to the adjusting member 501 to provide an acting force towards the mounting plate 3 for the adjusting member 501. The fine-tuning assembly 4 is arranged at both ends of the mounting plate 3 and is used to support the mounting plate 3.
[0037] In this embodiment, a welding head 1 is installed on the mounting plate 3. The welding head 1 is located on the side away from the adjusting mechanism. By controlling the driving assembly 2 through the controller to adjust the mounting plate 3, the position adjustment of the welding head 1 can be completed, which can be more accurate.
[0038] Preferably, fine-tuning assemblies 4 are further arranged at both ends of the mounting plate 3. Through the cooperation between the fine-tuning assembly 4 and the driving assembly 2, opposite supporting forces and powers are provided to each other to achieve fine adjustment of the welding head 1.
[0039] The connecting plate 5 can be integrally formed with the adjusting mechanism or detachably connected to the adjusting mechanism, which will not affect the automatic welding mark adjusting device provided in this embodiment, so it will not be elaborated here.
[0040] According to an embodiment provided by the present invention, as Figures 1 to 3 shown, the fine-tuning assembly 4 includes a spring 401 and a tension spring 402. The mounting plate 3 is installed on the lower bottom surface of the connecting plate 5 through a fixing seat 6. One end of a bolt passes through the mounting plate 3 and is connected to the fixing seat 6. The spring 401 is sleeved on the bolt between the mounting plate 3 and the fixing seat 6. The tension spring 402 is arranged between the mounting plate 3 and the fixing seat 6.
[0041] In this embodiment, after one end of the bolt penetrates through the mounting plate 3, it is connected to the fixing seat 6, and the spring 401 is sleeved on the bolt therein, so as to provide a certain thrust towards the fixing seat 6 for the mounting plate 3. Optionally, the tension spring 402 is installed between the mounting plate 3 and the fixing seat 6 and provides a supporting force together with the spring 401. The end of the adjusting member 501 abutting against the mounting plate 3 is designed as an arc surface. The arc surface of the adjusting member 501 abuts against the mounting plate 3. The spring 401 and the tension spring 402 provide acting forces opposite to the adjusting member, so that the welding head 1 can be finely adjusted, effectively improving the accuracy of the position adjustment of the welding head 1, thereby achieving the force balance of the welding head 1.
[0042] Optionally, the spring 401 and the tension spring 402 can also be other elastic members with elastic functions. As long as their gist does not deviate from the design concept of the present invention, they should fall within the protection scope of the present invention.
[0043] According to an embodiment provided by the present invention, asFigures 1 to 3 As shown in the figure, the driving assembly 2 includes a first driving member 201, and the output end of the first driving member 201 passes through the connecting plate 5 and is in driving connection with one end of the adjusting member 501.
[0044] In this embodiment, an adjusting member 501 is further installed on the side of the connecting plate 5 away from the driving assembly 2, and the adjusting member 501 can expand and contract along the center line direction of the connecting plate 5. The output end of the first driving member 201 passes through the connecting plate 5 and is in driving connection with one end of the adjusting member 501. Preferably, a coupling is provided between the output end of the first driving member 201 and the connecting plate 5 for connecting the first driving member 201 and the adjusting member 501, and the other end of the adjusting member 501 abuts against the mounting plate 3.
[0045] Among them, optionally, the adjusting member 501 adopts an adjusting screw. The thread pitch accuracy of the adjusting screw is relatively high, and it can finely adjust the plane where the mounting plate 3 is located with a small degree along with the adjustment of the first driving member 201. When the CCD detects that the solder joints are inconsistent before and after, adjustment is performed, so as to adjust the position and angle of the welding head 1, which can effectively improve the welding efficiency of the welding head 1 and prevent poor welding of the next tab.
[0046] Preferably, the first driving member 201 adopts a servo motor, and it can also be a cylinder, an oil cylinder or other driving methods. As long as its purpose does not deviate from the design concept of the present invention, it should fall within the protection scope of the present invention.
[0047] According to an embodiment provided by the present invention, as Figures 1 to 3 shown, the driving assembly 2 further includes a second driving member 202, and the output end of the second driving member 202 is connected to the fixed seat 6 for adjusting the position of the mounting plate 3.
[0048] In this embodiment, the driving assembly 2 is further provided with a second driving member 202. The output end of the second driving member 202 passes through the connecting plate 5 and is connected to the fixed seat 6. The mounting plate 3 is controlled by the second driving member 202 to move up and down, that is, away from or close to the welding position, so as to ensure the welding efficiency and welding quality and save time and labor costs.
[0049] Preferably, the second driving member 202 adopts a servo motor, and it can also be a cylinder, an oil cylinder or other driving methods. As long as its purpose does not deviate from the design concept of the present invention, it should fall within the protection scope of the present invention.
[0050] According to an embodiment provided by the present invention, as Figures 1 to 3 shown, the driving assembly 2 further includes a third driving member 203, and the output end of the third driving member 203 is connected to the adjusting mechanism for driving the adjusting mechanism and the fixed seat 6 to move synchronously along the welding direction.
[0051] Preferably, the third driving member 203 is a servo motor, and its driving end is connected to the connecting plate 5. The third driving member 203 can also be a cylinder, an oil cylinder or other driving means, and its gist does not depart from the design concept of the present invention and should fall within the protection scope of the present invention.
[0052] According to an embodiment provided by the present invention, as Figures 1 to 3 shown, the adjusting mechanism further includes a guiding member 502. The guiding member 502 is disposed on the connecting plate 5, and one end thereof penetrates through the connecting plate 5 and is connected to the fixing seat 6.
[0053] In this embodiment, a guiding member 502 is further disposed on the connecting plate 5. The guiding member 502 plays a guiding role. Preferably, the guiding member 502 adopts a bushing and a guiding shaft. The guiding shaft is disposed in the bushing, and one end thereof is connected to the fixing seat 6. And the guiding shaft can slide in the bushing along the extending direction of the bushing to play a guiding role. The number of guiding members can be set according to actual use requirements and is not limited herein.
[0054] According to an embodiment provided by the present invention, as Figures 1 to 3 shown, adjusting nuts 601 are respectively disposed at both ends of the fixing seat 6. The adjusting nuts 601 are used to adjust the lateral position of the fixing seat 6.
[0055] The fixing seat 6 is divided into a first fixing seat and a second fixing seat. The first fixing seat is connected to the guiding member 502 and the second driving member 202. The second fixing seat is provided with a waist-shaped hole. The second fixing seat is connected to the first fixing seat through the waist-shaped hole and screws. The adjusting nut 601 is fixed on the first fixing seat, and the end of the adjusting nut 601 abuts against the second fixing seat.
[0056] In this embodiment, adjusting nuts 601 are respectively disposed at both ends of the fixing seat 6. During operation, construction workers can control the lateral position of the fixing seat 6 by adjusting the adjusting nuts 601, so that it is in a corresponding position and the next welding work can be carried out.
[0057] According to an embodiment provided by the present invention, as Figures 1 to 3 shown, a limiting nut 301 is disposed at one end of the mounting plate 3 facing the welding head 1. The limiting nut 301 is mounted on the fixing seat 6 through a support plate.
[0058] In this embodiment, a limiting nut 301 is further disposed at one end of the mounting plate 3. The fixing position of the welding head 1 is limited by setting the limiting nut 301. Optionally, a support plate is disposed between the limiting nut 301 and the adjusting nut 601. The support plate is respectively provided with screw holes corresponding to the limiting nut 301 and the adjusting nut 601, so that the two are associated through the support plate to control the positional relationship among the fixing seat 6, the mounting plate 3 and the welding head 1.
[0059] According to an embodiment provided by the present utility model, as Figures 1 to 3 shown, the mounting plate 3 is further provided with a mounting position for mounting the welding head 1, and a locking nut 302 for locking the welding head 1 is provided at the mounting position of the mounting plate 3.
[0060] In this embodiment, the locking nut 302 is located below the position where the welding head 1 passes through the mounting plate 3. By tightening the locking nut 302, the welding head 1 is locked, so as to fix the welding head 1, ensure that the welding head 1 will not shift during the welding process, and further ensure the welding efficiency and welding quality. Preferably, locking nuts 302 are provided at the joints of both ends of the welding head 1 and the mounting plate 3.
[0061] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. An automatic adjustment welding and printing device, characterized in that: It comprises a welding head (1), an adjustment mechanism, a detector and a controller; The adjustment mechanism comprises a driving component (2), the output end of the driving component (2) is connected to the welding head (1) and is used to adjust the position of the welding head (1), and the welding head (1) is installed at the bottom of the adjustment mechanism; The detector is used to detect the weld mark position of the welding head (1) after welding, and is connected to the controller signal; the controller is used to receive the detection signal transmitted by the detector, and is connected to the drive component (2) for control.
2. The automatic adjustment welding and printing device according to claim 1, characterized in that: The invention also comprises a mounting plate (3) and a fine-tuning assembly (4), wherein the adjusting mechanism further comprises a connecting plate (5), wherein the mounting plate (3) is arranged below the connecting plate (5), wherein the welding head (1) is arranged on a side of the mounting plate (3) away from the connecting plate (5), wherein an adjusting member (501) is telescopically mounted on a side of the connecting plate (5) away from the driving assembly (2), wherein the adjusting member (501) is in contact with the mounting plate (3), wherein the driving assembly (2) is connected to the adjusting member (501) to provide a force acting on the adjusting member (501) towards the mounting plate (3), and wherein the fine-tuning assembly (4) is arranged at both ends of the mounting plate (3) to provide support for the mounting plate (3).
3. The automatic adjustment welding and printing device according to claim 2, characterized in that: The fine-tuning assembly (4) comprises a spring (401) and a tension spring (402); the mounting plate (3) is mounted on the lower bottom surface of the connecting plate (5) via a fixing seat (6); one end of a bolt passes through the mounting plate (3) and is connected to the fixing seat (6); the spring (401) is sleeved on the bolt between the mounting plate (3) and the fixing seat (6); and the tension spring (402) is arranged between the mounting plate (3) and the fixing seat (6).
4. The automatic adjustment welding and printing device according to claim 3 is characterized in that: The driving assembly (2) comprises a first driving member (201), the output end of the first driving member (201) passing through the connecting plate (5) and being drivingly connected to one end of the adjusting member (501).
5. The automatic adjustment welding and printing device according to claim 3, characterized in that: The driving assembly (2) further comprises a second driving member (202), wherein an output end of the second driving member (202) is connected to the fixing seat (6) and is used for adjusting the position of the mounting plate (3).
6. The automatic adjustment welding and printing device according to claim 3 is characterized in that: The driving assembly (2) further comprises a third driving member (203), the output end of the third driving member (203) being connected to the adjusting mechanism and being used to drive the adjusting mechanism and the fixing seat (6) to move synchronously along the welding direction.
7. The automatic adjustment welding and printing device according to claim 4, characterized in that: The adjustment mechanism further comprises a guide member (502), wherein the guide member (502) is arranged on the connecting plate (5) and one end of the guide member is connected to the fixing seat (6).
8. The automatic adjustment welding and printing device according to claim 3 is characterized in that: Adjustment nuts (601) are respectively provided at both ends of the fixing seat (6), and the adjustment nuts (601) are used to adjust the lateral position of the fixing seat (6).
9. The automatic adjustment welding and printing device according to claim 8, characterized in that: One end of the mounting plate (3) is provided with a limiting nut (301) facing the welding head (1), and the limiting nut (301) is mounted on the fixing seat (6) via a supporting plate.
10. The automatic adjustment welding and printing device according to claim 2, characterized in that: The mounting plate (3) is also provided with a mounting position for mounting the welding head (1), and the mounting position of the mounting plate (3) is provided with a locking nut (302) for locking the welding head (1).