Manual welding table

Abstract

The manual welding table comprises a bottom plate, a vertical plate, a mounting plate and a fixing plate, the vertical plate is connected with the bottom plate, the fixing plate is connected with the vertical plate through the mounting plate, an air cylinder is arranged on the fixing plate, a first moving assembly is arranged on the vertical plate, the air cylinder is connected with the first moving assembly, and a second moving assembly is arranged on the vertical plate. The first moving assembly is connected with a welding assembly and a stripping device, a second moving assembly is arranged on the bottom plate, and a material table is arranged on the second moving assembly. According to the manual welding table, the air cylinder is controlled to drive the first moving assembly to move, the welding assembly is driven to enable a workpiece to be welded, the material stripping device presses the welding piece, adhesion is prevented after material stripping after welding is completed, and the product quality is guaranteed. The automatic welding device is simple and flexible to operate, welding action can be completed only by controlling a switch of the mechanical valve, the structural design is compact and precise, and the welding action can be completed under the condition that high precision and high efficiency are guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical engineering, in particular to a manual welding table. Background Art

[0002] Traditional manual welding tables often have some deficiencies in structural design. When welding, the base material and components are usually placed flat on the welding table and then welded. This presents the following problems: during welding, the welding components are prone to sticking to the base material. However, since the base material is not fixed, when the welding components move after welding, it is easy to drive the base material to shift or even fall off; in addition, the structure of the manual welding table is too cumbersome and inconvenient to operate. During a single welding process, the staff needs to operate multiple times, resulting in low welding efficiency. Summary of the Utility Model

[0003] For this reason, an object of the present utility model is to provide a manual welding table to solve the problems mentioned in the background art and overcome the deficiencies in the prior art.

[0004] To achieve the above object, the present utility model adopts the following technical solutions:

[0005] A manual welding table includes a base plate, a vertical plate, a mounting plate, and a fixing plate. The vertical plate is connected to the base plate, the fixing plate is connected to the vertical plate through the mounting plate. A cylinder is provided on the fixing plate, a first moving component is provided on the vertical plate, the cylinder is connected to the first moving component, the first moving component is connected to a welding component and a blanking device, a second moving component is provided on the base plate, and a material table is provided on the second moving component.

[0006] Further, the first moving component includes a first guide rail and a connecting plate. A first slider is provided on the first guide rail, the connecting plate is connected to the first slider. A compression spring is provided on the connecting plate, one end of the compression spring is connected to the cylinder, one end of the connecting plate is connected to the welding component and the blanking device, and the welding component and the blanking device can slide along the direction of the first guide rail driven by the connecting plate.

[0007] Further, the other end of the compression spring is connected to a pressing plate, the pressing plate is movably provided on the connecting plate, and the pressing plate can move along the connecting plate under the stretching of the compression spring.

[0008] Further, the second moving component includes a second guide rail. A second slider is provided on the second guide rail, the material table is connected to the second slider, and the material table can slide along the direction of the second guide rail.

[0009] Further, the welding assembly includes a welding wheel and a first fixing block. The welding wheel is connected to the first fixing block. The first fixing block is connected to the connecting plate through a second fixing block. The stripping device is connected to the second fixing block.

[0010] Further, the vertical plate is vertically arranged on the bottom plate, and the first guide rail and the second guide rail are perpendicular to each other.

[0011] Further, the welding table further includes an electric control box. The electric control box is connected to the fixing plate. A force sensor assembly for detecting the elastic force of the compression spring is arranged in the electric control box.

[0012] Further, the welding table further includes a mechanical valve and a pressure regulating valve. The mechanical valve and the pressure regulating valve are both arranged on the vertical plate. The mechanical valve is used to control the telescoping of the cylinder, and the pressure regulating valve is used to control the pressure of the cylinder.

[0013] Therefore, the present utility model has the following beneficial effects:

[0014] For a manual welding table of the present utility model, a control cylinder drives a first moving assembly to move, drives a welding assembly to complete the welding of a workpiece, and a stripping device presses the welded part to prevent adhesion after the welding process is completed, ensuring the quality of the product. The operation of the present utility model is simple and flexible. Only by controlling the switch of the mechanical valve can the welding action be completed. The structure is designed to be compact and precise, and the welding action can be completed while ensuring high precision and high efficiency.

[0015] Additional aspects and advantages of the present utility model will be given in part in the following description, will become apparent in part from the following description, or will be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, wherein:

[0017] Figure 1 is an axonometric view of the manual welding table of the present utility model;

[0018] Figure 2 is a front view of the manual welding table of the present utility model;

[0019] Figure 3 is a side view of the manual welding table of the present utility model;

[0020] Figure 4 is an axonometric view of the manual welding table of the present utility model with the compression spring protection cover removed;

[0021] Figure 5This is another axonometric view of the manual soldering station of the present utility model with the compression spring protective cover removed.

[0022] In the figure: 1, bottom plate; 2, vertical plate; 3, mounting plate; 4, fixing plate; 5, cylinder; 6, stripping device; 7, material table; 8, first guide rail; 9, connecting plate; 10, first slider; 11, compression spring; 12, protective cover; 13, pressing plate; 14, second guide rail; 15, second slider; 16, welding wheel; 17, first fixing block; 18, second fixing block; 19, electric control box; 20, force sensor; 21, mechanical valve; 22, pressure regulating valve; 23, support plate. Detailed implementation manners

[0023] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model.

[0024] In the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "connection", "connection", "fixation" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0025] As Figures 1-5 shown, a manual soldering station includes a bottom plate 1, a vertical plate 2, a mounting plate 3 and a fixing plate 4. The vertical plate 2 is connected to the bottom plate 1, the fixing plate 4 is connected to the vertical plate 2 through the mounting plate 3. A cylinder 5 is provided on the fixing plate 4, a first moving component is provided on the vertical plate 2, the cylinder 5 is connected to the first moving component, the first moving component is connected to a welding component and a stripping device 6, a second moving component is provided on the bottom plate 1, and a material table 7 is provided on the second moving component.

[0026] For the manual soldering station of the present utility model, controlling the cylinder 5 to drive the first moving component to move, driving the welding component to complete the welding of the workpiece, and the stripping device 6 pressing the welded part to prevent adhesion during the stripping after the welding process, ensuring the quality of the product. The operation of the present utility model is simple and flexible. Only by controlling the switch of the mechanical valve 21 can the welding action be completed. The structure is designed to be compact and precise, and the welding action can be completed while ensuring high precision and high efficiency.

[0027] Further, the first moving component includes a first guide rail 8 and a connecting plate 9. A first slider 10 is provided on the first guide rail 8, and the connecting plate 9 is connected to the first slider 10. A compression spring 11 is provided on the connecting plate 9. One end of the compression spring 11 is connected to the air cylinder 5, and one end of the connecting plate 9 is connected to the welding component and the material discharging device 6. The welding component and the material discharging device 6 can slide along the direction of the first guide rail 8 under the drive of the connecting plate 9.

[0028] As Figure 2 , Figure 3 and Figure 5 shown, the bottom plate 1 is horizontally arranged, the vertical plate 2 is vertically arranged on the bottom plate 1, and the first moving component is arranged on the vertical plate 2. The function of the first moving component is to move the welding component and the material discharging device 6 arranged on the connecting plate 9 up and down along the vertical direction under the push of the air cylinder 5. The first guide rail 8 is arranged on the vertical plate 2, and the first guide rail 8 is perpendicular to the bottom plate 1. The connecting plate 9 arranged on the first guide rail 8 can move up and down along the first guide rail 8 under the push of the air cylinder 5.

[0029] The fixing plate 4 is used to fix the air cylinder 5 and the electric control box 19. The fixing plate 4 is connected to one end of the vertical plate 2 away from the bottom plate 1 through the mounting plate 3, that is, the fixing plate 4 is located above the vertical plate 2, the bottom plate 1 is located below the vertical plate 2, the air cylinder 5 and the electric control box 19 are both fixed on the fixing plate 4, the first moving component is located at the middle position of the vertical plate 2, and the electric control box 19 is located above the entire welding table.

[0030] As Figure 3 shown, a support plate 23 is further arranged behind the vertical plate 2. The support plate 23 is respectively connected to the bottom plate 1 and the vertical plate 2, and the support plate 23 plays a role in supporting and fixing the vertical plate 2.

[0031] Further, the other end of the compression spring 11 is connected with a pressing plate 13. The pressing plate 13 is movably arranged on the connecting plate 9, and the pressing plate 13 can move along the connecting plate 9 under the stretching of the compression spring 11.

[0032] As Figure 4 and Figure 5 shown, one end of the compression spring 11 is directly connected to the guide rod of the air cylinder 5, and the other end of the compression spring 11 is connected to the pressing plate 13. Under the push of the air cylinder 5, the compression spring 11 is compressed, so as to push the connecting plate 9, the welding component connected to the connecting plate 9, and the material discharging device 6 to move downward together until the material discharging device 6 abuts against the substrate to be welded on the material table 7, and the pressing plate 13 presses on the top of the material discharging device 6 under the elastic force of the compression spring 11.

[0033] Further, the second moving component includes a second guide rail 14. A second slider 15 is provided on the second guide rail 14, and the material table 7 is connected to the second slider 15. The material table 7 can slide along the direction of the second guide rail 14.

[0034] As Figure 2 , Figure 3 and Figure 5 shown, the second moving component is arranged on the horizontal bottom plate 1. The function of the second moving component is to enable the material table 7 arranged on the second guide rail 14 to move horizontally along the second guide rail 14. The vertical plate 2 is vertically arranged on the bottom plate 1, and the first guide rail 8 and the second guide rail 14 are perpendicular to each other. The first moving component enables the welding component and the material discharging device 6 to move vertically, and the second moving component enables the material table 7 and the base materials and devices to be welded on the material table 7 to move horizontally, so as to adjust and align the welding position and make the welding accurate.

[0035] Further, the welding component includes a welding wheel 16 and a first fixing block 17. The welding wheel 16 is connected to the first fixing block 17. The first fixing block 17 is connected to the connecting plate 9 through a second fixing block 18, and the material discharging device 6 is connected to the second fixing block 18.

[0036] Specifically, the welding wheel 16 of the welding component can be a copper wheel, and the welding table of the present utility model adopts the resistance welding method for welding.

[0037] Further, the welding table further includes an electric control box 19. The electric control box 19 is connected to the fixing plate 4, and a force sensor assembly for detecting the elastic force of the compression spring 11 is arranged in the electric control box 19.

[0038] The force sensor assembly / force sensor instrument 20 is used to detect the force / elastic force of the compression spring 11, so as to adjust the air cylinder 5 and then control the pressure of the material discharging device 6 on the base material on the material table 7.

[0039] As Figure 1 , Figure 2 and Figure 3 shown, a protective cover 12 is further arranged outside the compression spring to protect the compression spring.

[0040] Further, the welding table further includes a mechanical valve 21 and a pressure regulating valve 22. The mechanical valve 21 and the pressure regulating valve 22 are both arranged on the vertical plate 2. The mechanical valve 21 is used to control the telescopic movement of the air cylinder 5, and the pressure regulating valve 22 is used to control the pressure of the air cylinder 5.

[0041] As Figure 5 shown, the mechanical valve 21 and the pressure regulating valve 22 are both arranged at positions close to both sides of the vertical plate 2.

[0042] In the present utility model, the mechanical valve 21 controls the extension and retraction of the air cylinder 5, and the compression spring 11 pushes the air cylinder 5 back. The pressure regulating valve 22 adjusts and controls the air pressure and maintains the stability after adjustment.

[0043] A manual soldering station of the present utility model. After the mechanical valve 21 is opened, the air cylinder 5 starts to push outwards / downwards. The air cylinder 5 pushes the compression spring 11 to compress. The compression spring 11 is connected to the first slider 10 through the connecting plate 9 and starts to move downwards synchronously until the stripping device 6 presses against the workpiece / substrate. The welding wheel 16 starts to weld the workpiece. After welding is completed, the mechanical valve 21 is closed. The air cylinder 5 starts to return due to the rebounding force of the compression spring 11. The stripping device 6 presses against the workpiece to prevent adhesion. After the welding wheel finishes welding, it leaves the workpiece. As the compression spring 11 extends, the stripping device 6 leaves the workpiece, and the welding wheel of the welding assembly returns to the starting position, completing one welding operation.

[0044] The mechanical valve 21 of the present utility model controls the air cylinder 5 to drive the welding assembly to complete the welding of the workpiece, and then the guide rod returns through the compression spring 11. The stripping device 6 prevents adhesion during stripping after the welding process is completed, ensuring the quality of the product.

[0045] A manual soldering station of the present utility model is simple and flexible to operate, and is designed to be compact and precise, and can complete the welding action while ensuring high precision and high efficiency.

[0046] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0047] It is not difficult for those skilled in the art to understand that the present utility model includes any combination of the above-mentioned utility model content and specific implementation parts of the specification and each part shown in the drawings. Due to space limitations and to make the specification concise, the various solutions formed by these combinations are not described one by one. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

[0048] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, replacements, and variations to the above embodiments within the scope of the present utility model without departing from the principle and purpose of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A manual welding station, characterized in that: It includes a base plate, a vertical plate, a mounting plate and a fixed plate, the vertical plate is connected to the base plate, the fixed plate is connected to the vertical plate through the mounting plate, a cylinder is provided on the fixed plate, a first moving component is provided on the vertical plate, the cylinder is connected to the first moving component, the first moving component is connected with a welding component and a stripping device, a second moving component is provided on the base plate, and a material table is provided on the second moving component.

2. A manual welding station according to claim 1, characterized in that: The first moving component includes a first guide rail and a connecting plate. The first guide rail is provided with a first slider. The connecting plate is connected to the first slider. A compression spring is provided on the connecting plate. One end of the compression spring is connected to the cylinder. One end of the connecting plate is connected to the welding component and the stripping device. The welding component and the stripping device can slide along the direction of the first guide rail under the drive of the connecting plate.

3. A manual welding station according to claim 2, characterized in that: The other end of the compression spring is connected with a compression plate, and the compression plate is movably arranged on the connecting plate. The compression plate can move along the connecting plate under the tension of the compression spring.

4. A manual welding station according to claim 2, characterized in that: The second moving assembly includes a second guide rail, a second slide block is provided on the second guide rail, the material table is connected to the second slide block, and the material table can slide along the direction of the second guide rail.

5. A manual welding station according to claim 3, characterized in that: The welding assembly comprises a welding wheel and a first fixed block, the welding wheel is connected to the first fixed block, the first fixed block is connected to the connecting plate via a second fixed block, and the stripping device is connected to the second fixed block.

6. A manual welding station according to claim 4, characterized in that: The vertical plate is vertically set on the bottom plate, and the first guide rail and the second guide rail are perpendicular to each other.

7. A manual welding station according to claim 2, characterized in that: It also includes an electric control box, which is connected to the fixing plate. A force sensor for detecting the elastic force of the compression spring is arranged in the electric control box.

8. A manual welding station according to any one of claims 2 to 6, characterized in that: It also includes a mechanical valve and a pressure regulating valve, both of which are arranged on the vertical plate. The mechanical valve is used to control the extension and contraction of the cylinder, and the pressure regulating valve is used to control the pressure of the cylinder.

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