Adjustable top tray for machining
By designing an adjustable top plate including the top plate main body, radial adjustment bolts, top plates, longitudinal pinching mechanisms and positioning mechanisms, the problem that existing fixtures cannot be reasonably adjusted according to the pipe holes is solved, stable clamping and precise adjustment of the pipes are achieved, and processing efficiency and safety are improved.
Patent Information
- Application Number
- CN202421632632.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing machining fixtures have simple structures and cannot be properly adjusted according to the holes of the pipe, resulting in low processing efficiency and easy damage to the pipe. Unstable fixtures will cause the pipe to fall off, posing safety hazards to the operator.
An adjustable ceiling disk for machining is designed, including the ceiling disk main body, radial adjustment bolts, top plate, longitudinal pinching mechanism and positioning mechanism. Through the synergy of these components, stable clamping and precise adjustment of the pipe can be achieved.
The tooling can adapt to pipes of different sizes. By adjusting radial adjustment bolts, it can achieve stable clamping of the pipe, improve processing accuracy and safety, reduce the risk of pipe damage, and improve production efficiency.
Smart Images

Figure CN222920042U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial processing, in particular to an adjustable top plate for machining. Background Technique
[0002] The turning of the outer circle of pipes is an important metal processing technology. It can not only change the shape and size of pipes, improve the surface quality and strength, but also achieve precise control, improve the processing efficiency and quality. Therefore, the wide application of the outer circle turning technology in industrial production is of great significance for improving product quality and competitiveness.
[0003] However, the processing of pipe materials is more difficult. Before processing, it is necessary to fully understand the properties and characteristics of the pipe materials, and select a suitable processing technology according to the situation. Generally, lathe processing is adopted. The pipe materials are clamped by a fixture or a slider and then processed. However, the existing fixture has a simple structure and can only adapt to a single pipe material. It cannot be reasonably adjusted according to the holes of the pipe material. After one pipe is processed, a new fixture needs to be replaced to continue processing, which is time-consuming and laborious. If an inappropriate fixture is used to force the processing, it will cause damage to the pipe material, reduce the production efficiency. At the same time, the unstable fixture will cause the clamped pipe material to fall off, which will pose a safety hazard to the operator. Therefore, we propose an adjustable top plate to solve the above problems. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides an adjustable top plate for machining, which solves the problems that the existing fixture has a simple structure, can only adapt to a single pipe material, cannot be reasonably adjusted according to the holes of the pipe material, it is time-consuming and laborious to replace a new fixture to continue processing after one pipe is processed, using an inappropriate fixture to force the processing will cause damage to the pipe material, reduce the production efficiency, and at the same time, the unstable fixture will cause the clamped pipe material to fall off, which will pose a safety hazard to the operator.
[0005] To achieve the above purposes, the utility model is realized through the following technical solutions:
[0006] Design an adjustable top plate for machining, including a top plate main body, radial adjustment bolts, a top plate, a longitudinal tightening mechanism and a positioning mechanism;
[0007] The radial adjustment bolts are symmetrically threadedly connected inside the top plate main body, the top plate is fixedly installed on the front of the top plate main body, the longitudinal tightening mechanism is arranged at the end of the front of the top plate, and the positioning mechanism is fixedly installed at the end of the two groups of longitudinal tightening mechanisms facing the center point;
[0008] The longitudinal tightening mechanism includes an extension plate and a connecting bolt;
[0009] The extension plate slides on the front of the top plate, the connecting bolt is threadedly connected inside the top plate, and the connecting bolt penetrates through the extension plate.
[0010] Preferably, the longitudinal pressing mechanism further includes clamping pieces and fixing blocks;
[0011] The clamping pieces are arranged at the top of one end of the extension plate, the fixing blocks are fixedly installed at the bottom of the other end of the extension plate, and the extension plate and the connecting bolts clamp the clamping pieces inside.
[0012] Preferably, the positioning mechanism includes a fixing plate and a bidirectional lead screw;
[0013] The fixing plate is fixedly installed at the end of the extension plate facing the center point, and the bidirectional lead screw is threadedly connected inside the two fixing plates.
[0014] Preferably, a handle is fixedly installed at one end of the bidirectional lead screw.
[0015] Preferably, a central hole is opened at the center point of the top plate.
[0016] Preferably, the bidirectional lead screw does not block the central hole.
[0017] The present utility model discloses an adjustable top plate for machining, and the beneficial effects thereof are as follows:
[0018] This tooling is suitable for turning the outer circle of large and small pipes. A suitable top plate can be made according to the diameter of the pipe. The operation is simple. The clamping of the pipe fitting is completed by the method of one clamping and one supporting. If the straightness of the pipe is not high, the pipe wall thickness is uneven, or the static balance is not good, the machining purpose can also be achieved by adjusting the radial adjusting bolts. This tooling is convenient and fast to use, easy to operate, can ensure the machining accuracy, is safe and reliable, and meets the needs of users. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0021] Figure 2 It is a schematic side view of the structure of the present utility model;
[0022] Figure 3 It is a schematic diagram of the positioning mechanism of the present utility model;
[0023] Figure 4 It is a schematic diagram of the longitudinal pressing mechanism of the present utility model;
[0024] Figure 5 This is a schematic diagram of the actual use state of the structure of the present utility model.
[0025] In the figure: 1. Top plate main body;
[0026] 2. Radial adjustment bolt;
[0027] 3. Top plate;
[0028] 4. Longitudinal tightening mechanism;
[0029] 401. Extension plate; 402. Clip; 403. Connecting bolt; 404. Fixed block;
[0030] 5. Positioning mechanism;
[0031] 501. Fixed plate; 502. Bi-directional lead screw; 503. Handle;
[0032] 6. Central hole. Detailed implementation manners
[0033] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model are described clearly and completely. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0034] By providing an adjustable top plate for machining in this application embodiment, the problems in the prior art are solved, where the existing fixture has a simple structure, can only be adapted to a single pipe, cannot be reasonably adjusted according to the holes of the pipe, after machining one pipe, a new fixture needs to be replaced to continue machining, which is time-consuming and laborious. Forcing machining with an inappropriate fixture will cause damage to the pipe, reduce production efficiency, and at the same time, the unstable fixture will cause the clamped pipe to fall off, posing a safety hazard to the operator.
[0035] To better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the accompanying drawings of the specification and specific implementation manners.
[0036] The embodiment of the present utility model discloses an adjustable top plate for machining.
[0037] According to the attached Figures 1-5 As shown, it includes a top plate main body 1, a radial adjustment bolt 2, a top plate 3, a longitudinal tightening mechanism 4 and a positioning mechanism 5;
[0038] When the device is used, the operator grasps the top plate body 1 and puts it into the interior of the pipe to be processed, and rotates the handle 503 at one end of the two-way screw rod 502 through the positioning mechanism 5, so that the fixed plate 501 drives the extension plate 401 to move, and the position of the extension plate 401 coincides with the outer wall of the pipe, and the connecting bolt 403 at one end of the extension plate 401 is rotated to fix the position of the extension plate 401, so that the outer surface of the fixing block 404 at the other end of the extension plate 401 is against the outer surface of the outer wall of the pipe. The function of the clamping piece 402 is to extend the fixing range of the connecting bolt 403, so that the connecting bolt 403 does not need to be very large to firmly fix the extension plate 401, and rotate the multiple groups of radial adjustment bolts 2 inside the top plate body 1 so that the top thereof is against the inner wall of the pipe, and tighten the nut at the bottom of the radial adjustment bolt 2 to complete the fixing of the top plate body 1, and put the fixed pipe into the lathe, use the live center to support the center hole 6, and fix the top plate body 1 at the other end, and the preparation work before pipe processing is completed.
[0039] The radial adjustment bolts 2 are symmetrically threadedly connected to the inside of the top plate body 1, the top plate 3 is fixedly installed on the front of the top plate body 1, the longitudinal tightening mechanism 4 is arranged at the end of the front of the top plate 3, and the positioning mechanism 5 is fixedly installed at the ends of the two sets of longitudinal tightening mechanisms 4 facing the center point;
[0040] The longitudinal tightening mechanism 4 includes an extension plate 401 and a connecting bolt 403;
[0041] The extension plate 401 slides on the front side of the top plate 3, and the connecting bolt 403 is threadedly connected to the inside of the top plate 3. The connecting bolt 403 passes through the extension plate 401, and a hole is opened inside the extension plate 401 so that it can slide on the top of the top plate 3. When fixing the extension plate 401, the connecting bolt 403 is turned to fix the extension plate 401 and the clip 402 on the top plate 3.
[0042] The longitudinal tightening mechanism 4 further includes a clamping piece 402 and a fixing block 404;
[0043] The clip 402 is arranged on the top of one end of the extension plate 401 , and the fixing block 404 is fixedly installed on the bottom of the other end of the extension plate 401 . The extension plate 401 and the connecting bolts 403 clamp the clip 402 inside.
[0044] The positioning mechanism 5 includes a fixing plate 501 and a bidirectional screw rod 502;
[0045] The positioning mechanism can effectively prevent the entire top plate body 1 from being offset, ensuring that the top plate body 1 is located in the middle of the pipe without affecting subsequent processing.
[0046] The fixing plate 501 is fixedly mounted on the end of the extension plate 401 facing the center point, and the bidirectional screw rod 502 is threadedly connected inside the two sets of fixing plates 501 .
[0047] One end of the bidirectional lead screw 502 is fixedly installed with a handle 503, and a central hole 6 is opened at the center point of the top plate 3, and the bidirectional lead screw 502 does not block the central hole 6.
[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adjustable top plate for machining, characterized in that: It comprises a top plate body (1), radial adjustment bolts (2), a top plate (3), a longitudinal tightening mechanism (4) and a positioning mechanism (5); The radial adjustment bolts (2) are symmetrically threadedly connected to the interior of the top plate body (1); the top plate (3) is fixedly mounted on the front side of the top plate body (1); the longitudinal tightening mechanism (4) is arranged at the end of the front side of the top plate (3); and the positioning mechanism (5) is fixedly mounted at the ends of the two sets of longitudinal tightening mechanisms (4) facing the center point; The longitudinal tightening mechanism (4) comprises an extension plate (401) and a connecting bolt (403); The extension plate (401) slides on the front side of the top plate (3), the connection bolts (403) are threadedly connected to the inside of the top plate (3), and the connection bolts (403) penetrate the extension plate (401).
2. The adjustable top plate for machining according to claim 1, characterized in that: The longitudinal tightening mechanism (4) further comprises a clamping piece (402) and a fixing block (404); The clip (402) is arranged on the top of one end of the extension plate (401), the fixing block (404) is fixedly installed on the bottom of the other end of the extension plate (401), and the extension plate (401) and the connecting bolts (403) clamp the clip (402) inside.
3. The adjustable top plate for machining according to claim 1, characterized in that: The positioning mechanism (5) comprises a fixing plate (501) and a bidirectional screw rod (502); The fixing plate (501) is fixedly mounted on the end of the extension plate (401) facing the center point, and the bidirectional screw rod (502) is threadedly connected inside the two sets of fixing plates (501).
4. The adjustable top plate for machining according to claim 3, characterized in that: A handle (503) is fixedly mounted on one end of the bidirectional screw rod (502).
5. The adjustable top plate for machining according to claim 1, characterized in that: A center hole (6) is provided at the center point of the top plate (3).
6. The adjustable top plate for machining according to claim 3, characterized in that: The bidirectional screw rod (502) will not block the central hole (6).