Finned tube polishing device
By designing a fin tube grinding device including slot 1 and slot 2, the problem of easy damage in the grinding process in the prior art is solved, and stable clamping and efficient grinding of the fin tube are achieved.
Patent Information
- Application Number
- CN202421842757.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-01
AI Technical Summary
Existing fin tube clamping assembly is prone to fin damage during grinding.
A fin tube grinding device including a frame, a front end angle cutting mechanism, a rear end angle cutting mechanism and a conveying mechanism is designed. The clamping assembly protects the fins through slot 1 and slot 2 to avoid deformation and achieve stable clamping.
It effectively avoids damage to the fin during clamping, ensuring the overall stability and heat exchange efficiency of the fin tube.
Smart Images

Figure CN222920311U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of finned tube processing equipment, in particular to a finned tube grinding device. Background Technique
[0002] A finned tube is a heat exchange element. In order to improve the heat exchange efficiency, fins are usually added to the surface of the heat exchange tube to increase the outer surface area of the heat exchange tube, so as to achieve the purpose of improving the heat exchange efficiency. During the processing of finned tubes, it is necessary to grind the fins at the end of the finned tube according to the use environment. When grinding, in order to ensure that the finned tube is in a stable fixed state as a whole, a clamping assembly needs to be set to clamp the finned tube. When the existing finned tube clamping assembly clamps the finned tube, since the clamping jaws directly squeeze the end of the fin, the fin is easily damaged.
[0003] In view of this, it is necessary to provide a finned tube grinding device. Summary of the Invention
[0004] The finned tube grinding device provided by the utility model effectively solves the problem that the fins of the existing finned tubes are easily damaged by the clamping mechanism during the grinding process.
[0005] The technical solution adopted by the utility model is
[0006] The finned tube grinding device includes a frame, a front end chamfering mechanism and a rear end chamfering mechanism arranged symmetrically along the Y direction and arranged thereon, and a conveying mechanism arranged between the front end chamfering mechanism and the rear end chamfering mechanism for feeding along the X direction. The front end chamfering mechanism includes a plurality of cutting components and a clamping component arranged along the X direction. The clamping component is used for clamping the finned tube, and the cutting component is used for cutting one end of the finned tube. The clamping component includes a mounting plate arranged on the frame, a first linear guide rail arranged vertically on the mounting plate, a lifting frame slidably arranged on the first linear guide rail, a first air cylinder for driving the lifting frame to lift, a first column and a second column arranged vertically and slidably arranged on the lifting frame along the X direction, a cylinder A arranged on the lifting frame for driving the first column to slide, and a cylinder B for driving the second column to slide. A first plate fixedly arranged on the first column, a second plate fixedly arranged on the second column, a block A fixedly arranged at the lower end of the first plate, and a block B fixedly arranged at the lower end of the opposite side of the second plate and the first block. The block A is provided with a first groove with a notch facing the second block, and the block B is provided with a second groove symmetric to the first groove.
[0007] Further: The first block is slidably connected to the second column, and the second block is slidably connected to the first column.
[0008] Furthermore, the frame includes a base, a first frame fixedly arranged on the base for installing the front chamfering mechanism, a second linear guide arranged on the base along the Y direction, a second frame slidably arranged on the second linear guide for installing the rear chamfering mechanism, a lead screw connecting the first frame and the second frame, a hand wheel arranged on the second frame for driving the lead screw to rotate, and a guide shaft fixedly arranged on the first frame and slidably connected to the second frame.
[0009] Furthermore, the conveying mechanism includes a connecting frame arranged between the front chamfering mechanism and the rear chamfering mechanism, a third linear guide arranged on the connecting frame along the X direction, a translation plate slidably arranged on the third linear guide, a lifting seat arranged on the translation plate, a fifth cylinder for driving the lifting seat to lift, a plurality of tightening components arranged on the lifting seat, and a third cylinder fixedly arranged on the connecting frame for driving the translation plate to slide along the third linear guide. Each of the tightening components includes a fixed block fixedly arranged on the lifting seat, a fourth cylinder fixedly arranged on the lifting seat and extending along the X direction, and a pushing block arranged at the output end of the fourth cylinder.
[0010] Furthermore, the cutting component includes a fixed seat fixedly arranged on the frame, a bearing mounting seat arranged on the fixed seat, a ball bearing arranged in the bearing mounting seat, a rotating shaft fixedly connected to the inner ring of the ball bearing, a cutting knife coaxially and fixedly connected to one end of the rotating shaft, a motor arranged on the fixed seat, a driving pulley arranged on the output shaft of the motor, a driven pulley arranged at the other end of the rotating shaft, and a synchronous belt wound around the driving pulley and the driven pulley.
[0011] Advantages of the utility model: The structural design of the clamping component protects the fins through the first groove and the second groove, ensuring that the fins will not deform in the up and down directions when subjected to the clamping force. It can not only effectively clamp the fin tube, but also ensure that the fin tube will not be damaged when clamping the fin tube. Description of the Drawings
[0012] Figure 1 It is the overall schematic diagram of the fin tube grinding device provided by the embodiment of the present application.
[0013] Figure 2 It is the schematic diagram of the clamping component of the fin tube grinding device provided by the embodiment of the present application.
[0014] Figure 3 It is the schematic diagram of the conveying mechanism of the fin tube grinding device provided by the embodiment of the present application.
[0015] Figure 4 It is the schematic diagram of the cutting component of the clamping component of the fin tube grinding device provided by the embodiment of the present application.
[0016] The labels in the figure are: 1, frame; 2, front chamfering mechanism; 3, rear chamfering mechanism; 4, conveying mechanism; 22, cutting component; 21, clamping component; 211, mounting plate; 212, first linear guide rail; 213, lifting frame; 214, first cylinder; 215, first column; 216, second column; 217, cylinder A; 218, cylinder B; 219, first plate; 220, second plate; 221, block A; 222, block B; 11, first frame; 12, second frame; 13, second linear guide rail; 15, handwheel; 16, guide shaft; 17, base; 41, connecting frame; 42, third linear guide rail; 43, translation plate; 44, pushing and tightening component; 45, third cylinder; 46, fifth cylinder; 47, lifting seat; 441, fixing block; 442, fourth cylinder; 443, pushing block; 201, fixing seat; 202, bearing mounting seat; 203, rotating shaft; 204, cutting tool; 205, motor; 206, synchronous belt; 207, driving pulley; 208, driven pulley; Detailed implementation manners
[0017] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific implementation manners of the present utility model is provided in conjunction with the accompanying drawings.
[0018] As Figure 1 and Figure 2 shown, the fin tube grinding device provided by the embodiment of the present application has a structure including a frame 1, a front chamfering mechanism 2 and a rear chamfering mechanism 3 arranged symmetrically along the Y direction and disposed thereon, and a conveying mechanism 4 for feeding along the X direction and disposed between the front chamfering mechanism 2 and the rear chamfering mechanism 3. The front chamfering mechanism 2 includes a plurality of cutting components 22 arranged along the X direction and a clamping component 21. The clamping component 21 is used for clamping the fin tube, and the cutting component 22 is used for cutting one end of the fin tube. The clamping component 21 includes a mounting plate 211 disposed on the frame 1, a linear guide rail vertically disposed on the mounting plate 211, a lifting frame 213 slidably disposed on the linear guide rail, a first cylinder 214 for driving the lifting of the lifting frame 213, a first column 215 and a second column 216 arranged vertically and slidably disposed on the lifting frame 213 along the X direction, a cylinder A 217 disposed on the lifting frame 213 for driving the sliding of the first column 215, and a cylinder B 218 for driving the sliding of the second column 216. A first plate 219 fixedly disposed on the first column 215, a second plate 220 fixedly disposed on the second column 216, a block A 221 fixedly disposed at the lower end of the first plate 219, and a block B 222 fixedly disposed at the lower end of the opposite side of the second plate 220 to the first block. The block A 221 is provided with a first groove with a notch facing the second block, and the block B 222 is provided with a second groove symmetric to the first groove.
[0019] In actual use, the finned tubes to be processed are conveyed by the conveying mechanism 4 in a posture extending in the Y direction. For each unit distance of conveyance, the clamping assembly 21 clamps the finned tubes, and then the cutting assembly 22 cuts the tubes. The clamping principle of the clamping assembly 21 is as follows: The lifting frame 213 is driven by the first cylinder 214 to move downward, so that the finned tube to be clamped is located between the block A221 and the block B222. Subsequently, the first column 215 and the second column 216 are respectively driven by the cylinder A217 and the cylinder B218 to move, so that the first block and the second block move towards each other, and the block A221 and the block B222 move towards each other synchronously, clamping the finned tube from both sides. In the clamped state, both sides of the finned tube are respectively located in the first groove and the second groove.
[0020] In the above design, the structural design of the clamping assembly 21 protects the fins through the first groove and the second groove, ensuring that the fins will not deform in the up and down directions when subjected to the clamping force. It can not only effectively clamp the finned tubes, but also ensure that the finned tubes will not be damaged when being clamped.
[0021] Specifically: As Figure 2 shown, the first block is slidably connected to the second column 216, and the second block is slidably connected to the first column 215.
[0022] In actual use, the first column 215 drives the first block to move in the X direction, and the second column 216 drives the second block to move in the X direction.
[0023] In the above design, the movement of the first block can be guided by the second column 216, and the movement of the second block can be guided by the first column 215, ensuring the stability of the movement of the first block and the second block.
[0024] Specifically: As Figure 1 shown, the frame 1 includes a base 17, a first frame 11 fixedly arranged on the base 17 for installing the front chamfering mechanism 2, a second linear guide rail 13 arranged on the base 17 in the Y direction, a second frame 12 slidably arranged on the second linear guide rail 13 for installing the rear chamfering mechanism 3, a lead screw connecting the first frame 11 and the second frame 12, a handwheel 15 arranged on the second frame 12 for driving the lead screw to rotate, and a guide shaft 16 fixedly arranged on the first frame 11 and slidably connected to the second frame 12.
[0025] In actual use, by rotating the handwheel 15, the lead screw drives the second frame 12 to move along the second linear guide rail 13, so that the distance between the second frame 12 and the first frame 11 can be changed, thereby being able to adapt to finned tubes of different lengths.
[0026] In the above design, the structural design and the specific implementation method of the frame 1 are convenient for processing finned tubes of different lengths.
[0027] Specifically: as Figure 3 shown, the conveying mechanism 4 includes a connecting frame 41 disposed between the front end chamfering mechanism 2 and the rear end chamfering mechanism 3, a third linear guide rail 42 disposed on the connecting frame 41 along the X direction, a translation plate 43 slidably disposed on the third linear guide rail 42, a lifting seat 47 disposed on the translation plate 43, a fifth cylinder 46 for driving the lifting of the lifting seat 47, a plurality of pushing and tightening assemblies 44 disposed on the lifting seat 47, and a third cylinder 45 fixedly disposed on the connecting frame 41 for driving the translation plate 43 to slide along the third linear guide rail 42. Each of the pushing and tightening assemblies 44 includes a fixed block 441 fixedly disposed on the lifting seat 47, a fourth cylinder 442 fixedly disposed on the lifting seat 47 and extending along the X direction, and a pushing block 443 disposed at the output end of the fourth cylinder 442.
[0028] During actual use, the third cylinder 45 drives the translation plate 43 to move a unit distance along the third linear guide rail 42, so that the finned tube fixed by the pushing and tightening assembly 44 moves a unit distance synchronously. Then the fifth cylinder 46 drives the lifting seat 47 to rise, so that the finned tube is clamped by the clamping assembly 21, and then the pushing and tightening assembly 44 is loosened. When the pushing and tightening assembly 44 works, the fourth cylinder 442 drives the pushing block 443 to move towards the fixed block 441, so that the finned tube is fixed by the pushing block 443 and the fixed block 441. Thus, it is convenient for the finned tube to move synchronously with the translation plate 43.
[0029] In the above design, the structural design and specific implementation manner of the conveying mechanism 4 can effectively realize the orderly conveying of the finned tube.
[0030] Specifically: as Figure 4 shown, the cutting component 22 includes a fixed seat 201 fixedly disposed on the frame 1, a bearing mounting seat 202 disposed on the fixed seat 201, a ball bearing disposed in the bearing mounting seat 202, a rotating shaft 203 fixedly connected to the inner ring of the ball bearing, a cutting tool 204 coaxially and fixedly connected to one end of the rotating shaft 203, a motor 205 disposed on the fixed seat 201, a driving pulley 207 disposed on the output shaft of the motor 205, a driven pulley 208 disposed at the other end of the rotating shaft 203, and a synchronous belt 206 wound around the driving pulley 207 and the driven pulley 208.
[0031] During actual use, the motor 205 drives the driving pulley 207 to rotate, and the synchronous belt 206 is used to drive the driven pulley 208 to rotate, thereby driving the rotating shaft 203 and the cutting tool 204 to rotate synchronously, so as to realize the grinding of the end of the finned tube.
[0032] In the above design, the structural design and specific implementation manner of the cutting component 22 can effectively realize the grinding of the finned tube.
[0033] For further detailed description, it should be understood that the above are only specific embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A fin tube grinding device, comprising a frame (1), a front end angle cutting mechanism (2) and a rear end angle cutting mechanism (3) arranged in the Y direction and symmetrically arranged on the frame, and a conveying mechanism (4) for feeding in the X direction and arranged between the front end angle cutting mechanism (2) and the rear end angle cutting mechanism (3), characterized in that: The front end cutting mechanism (2) comprises a plurality of cutting assemblies (22) and a clamping assembly (21) arranged along the X direction, wherein the clamping assembly (21) is used to clamp the fin tube, and the cutting assembly (22) is used to cut one end of the fin tube, and the clamping assembly (21) comprises a mounting plate (211) arranged on the frame (1), a first linear guide rail (212) vertically arranged on the mounting plate (211), a lifting frame (213) slidably arranged on the first linear guide rail (212), a first cylinder (214) for driving the lifting frame (213) to move up and down, and a first column (215) arranged in an up-and-down manner and slidably arranged on the lifting frame (213) along the X direction. ) and a No. 2 column (216), a cylinder A (217) arranged on a lifting frame (213) for driving the No. 1 column (215) to slide, and a cylinder B (218) for driving the No. 2 column (216) to slide, a No. 1 plate (219) fixedly arranged on the No. 1 column (215), a No. 2 plate (220) fixedly arranged on the No. 2 column (216), a block A (221) fixedly arranged at the lower end of the No. 1 plate (219), and a block B (222) fixedly arranged at the lower end of the No. 2 plate (220) on a side opposite to the No. 1 block, the block A (221) being provided with a No. 1 groove with a notch facing the No. 2 block, and the block B (222) being provided with a No. 2 groove symmetrical to the No. 1 groove.
2. The fin tube grinding device according to claim 1, characterized in that: The first block is slidably connected to the second column (216), and the second block is slidably connected to the first column (215).
3. The fin tube grinding device according to claim 1, characterized in that: The frame (1) comprises a base (17), a first frame (11) fixedly arranged on the base (17) for mounting a front end angle cutting mechanism (2), a second linear guide rail (13) arranged on the base (17) along the Y direction, a second frame (12) slidably arranged on the second linear guide rail (13) for mounting a rear end angle cutting mechanism (3), a screw rod connecting the first frame (11) and the second frame (12), a hand wheel (15) arranged on the second frame (12) for driving the screw rod to rotate, and a guide shaft (16) fixedly arranged on the first frame (11) and slidably connected to the second frame (12).
4. The fin tube grinding device according to claim 1, characterized in that: The conveying mechanism (4) comprises a connecting frame (41) arranged between the front end angle cutting mechanism (2) and the rear end angle cutting mechanism (3), a No. 3 linear guide rail (42) arranged on the connecting frame (41) along the X direction, a translation plate (43) slidably arranged on the No. 3 linear guide rail (42), a lifting seat (47) arranged on the translation plate (43) and a No. 5 cylinder (46) for driving the lifting seat (47) to lift, a plurality of pushing assemblies (44) arranged on the lifting seat (47), and a No. 3 cylinder (45) fixedly arranged on the connecting frame (41) for driving the translation plate (43) to slide along the No. 3 linear guide rail (42), each of the pushing assemblies (44) comprising a fixed block (441) fixedly arranged on the lifting seat (47), a No. 4 cylinder (442) fixedly arranged on the lifting seat (47) and extending along the X direction, and a pushing block (443) arranged at the output end of the No. 4 cylinder (442).
5. The fin tube grinding device according to claim 1, characterized in that: The cutting assembly (22) comprises a fixing seat (201) fixedly arranged on the frame (1), a bearing mounting seat (202) arranged on the fixing seat (201), a ball bearing arranged in the bearing mounting seat (202), a rotating shaft (203) fixedly connected to the inner ring of the ball bearing, a cutting knife (204) coaxially fixedly connected to one end of the rotating shaft (203), a motor (205) arranged on the fixing seat (201), a driving pulley (207) arranged on the output shaft of the motor (205), a driven pulley (208) arranged at the other end of the rotating shaft (203), and a synchronous belt (206) wound around the driving pulley (207) and the driven pulley (208).