Closestool mold

Abstract

A closestool mold is provided with pipeline assemblies and bottom foot modules which can be replaced into different models, the pipeline assemblies and the bottom foot modules of all the models are in one-to-one correspondence, blow-off pipelines corresponding to different pit distances and blow-off modes can be formed by replacing the pipeline assemblies and the bottom foot modules, and 300, 350 and 400 pit distances can be directly discharged on the ground; the wall row 180 pit distances are freely switched and manufactured, the situation that products with different pit distances are produced through the same set of molds, and meanwhile the products with the different pit distances have the same function is met, input of manpower and material resources caused by verification and manufacturing through multiple sets of molds is avoided, the requirement for special pit distances of customers is met, and therefore the market competitiveness is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of toilet forming devices, in particular to a toilet mold. Background Art

[0002] Generally speaking, the types of sewage pit distances of toilets of the same model are one or two fixed pit distances. For manufacturers, sometimes in order to produce products with more pit distances, they often need to make multiple sets of molds with different structures for forming verification. The process conditions of different molds are highly unstable, and more human and material resources need to be invested in production; for consumers, some people face the situation of replacing squatting toilets with toilets or upgrading toilets, but the selectable pit distances of existing toilets are relatively fixed and cannot meet the needs of customers with some special pit distances. In the prior art, a diverter is also used to solve the above problems, but the diverter may have a risk of leakage during long-term use, and there is also a problem of high accessory cost. Summary of the Utility Model

[0003] Aiming at the deficiencies in the background art, the purpose of the utility model is to provide a toilet mold.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A toilet mold includes a main body module, a pipeline component and a bottom foot module are installed on the main body module, and the pipeline component and the bottom foot module can be replaced with different models. Each model of the pipeline component and the bottom foot module corresponds to each other. An outer mold component is also installed on the outside of the main body module.

[0006] Further, the outer mold component includes a side mold module. The side mold module includes a first side mold and a second side mold. The chamber surrounded by the first side mold and the second side mold is adapted to the bottom foot module.

[0007] Further, the pipeline component includes a wall drainage module and a floor drainage module.

[0008] Further, when the pipeline component adopts the floor drainage module, the bottom end of the sewage pipeline needs to be provided with a cut shape adapted to different pit distances, and a bonding plate corresponding to different pit distances is installed at the cut of the sewage pipeline.

[0009] Further, the bonding plates for different pit distances include 300mm, 350mm and 400mm.

[0010] Further, the outer mold assembly further includes side mold small part modules, which include a first side mold small part and a second side mold small part. The first side mold small part is installed on the inner side wall of the first side mold, and the second side mold small part is installed on the inner side wall of the second side mold. A gap for forming the periphery of the large foot of the toilet is provided between the first side mold small part and the first side mold, and between the second side mold small part and the second side mold.

[0011] Further, the pipe assembly includes a first pipe mold and a second pipe mold which are connected to each other. The first pipe mold is installed on the inner side wall of the first side mold small part, and the second pipe mold is installed on the inner side wall of the second side mold small part.

[0012] Further, the first pipe mold and the second pipe mold are respectively provided with magnetic attraction parts that attract each other magnetically.

[0013] Further, the main body module includes a medium-sized module and a water tank module and a bladder module that are detachably installed on the medium-sized module; the main body module includes a medium-sized module and a water tank module and a bladder module that are detachably installed on the medium-sized module; the water tank module is composed of several water tank small parts, and each of the water tank small parts is attracted and connected to each other by magnetic attraction; the bladder module is composed of several bladder small parts, and each of the bladder small parts is attracted and connected to each other by magnetic attraction.

[0014] The beneficial effects of the present utility model are:

[0015] A toilet mold proposed by the present utility model has pipe assemblies and bottom foot modules that can be replaced with different models, and each model of pipe assembly and bottom foot module corresponds to each other. By replacing the pipe assembly and the bottom foot module, sewage pipes with corresponding different pit distances and sewage discharge methods can be formed, and it can directly achieve free switching and production between floor drains with pit distances of 300, 350, and 400, and wall drains with a pit distance of 180. It can meet the production of products with different pit distances using the same set of molds, enhance production flexibility, and at the same time, products with various pit distances have the same functions, avoiding the investment of human and material resources caused by using multiple sets of molds for verification and production, reducing production costs and inventory pressure, meeting the requirements of customers for special pit distances, and thus improving market competitiveness. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 It is an exploded view of a toilet mold of the present utility model;

[0018] Figure 2 Schematic diagram of a wall-mounted toilet corresponding to a toilet mold of the present utility model;

[0019] Figure 3 Schematic diagram of a floor-mounted toilet with a 300mm pit distance corresponding to a toilet mold of the present utility model;

[0020] Figure 4 Schematic diagram of a floor-mounted toilet with a 350mm pit distance corresponding to a toilet mold of the present utility model;

[0021] Figure 5 Schematic diagram of a floor-mounted toilet with a 400mm pit distance corresponding to a toilet mold of the present utility model;

[0022] Figure 6 Schematic diagram of the bonding plate of a toilet mold of the present utility model;

[0023] Figure 7 Schematic diagram of the cut of the wet blank of the toilet produced by a toilet mold of the present utility model;

[0024] Figure 8 Schematic diagram of the installation of the bonding plate of a toilet mold of the present utility model;

[0025] In the figure, 101 is the first side mold; 102 is the second side mold; 201 is the small part of the first side mold; 202 is the small part of the second side mold; 301 is the medium module; 3011 is the first step; 3012 is the second step; 302 is the water tank module; 303 is the bladder module; 401 is the first pipe mold; 402 is the second pipe mold; 50 is the bottom foot module; 60 is the bonding plate; 70 is the cut. Detailed implementation mode

[0026] The following is combined with Figure 1-8 The present utility model will be described in detail.

[0027] A toilet mold includes an outer mold assembly, including a main body module. The main body module is installed with a pipe assembly and a bottom foot module 50, and the pipe assembly and the bottom foot module 50 can be replaced with different models. Each model of the pipe assembly and the bottom foot module 50 corresponds to each other. An outer mold assembly is also installed on the outside of the main body module.

[0028] For a toilet mold proposed by the present utility model, only by replacing the pipe assembly and the bottom foot module 50, the sewage pipes corresponding to different pit distances and sewage discharge methods can be formed. Specifically, Figure 2 (a) and Figure 2 (b) respectively show the schematic diagrams of the bottom foot module 50 and the pipe assembly for the wall-mounted 180mm pit distance, Figure 3 (a) and Figure 3(b) Schematic diagrams of the foot module 50 and the pipeline assembly of the floor drain 300 pit distance toilet are shown respectively. Figure 4 (a) and Figure 4 (b) Schematic diagrams of the foot module 50 and the pipeline assembly of the floor drain 350 pit distance toilet are shown respectively, and Figure 5 (a) and Figure 5 (b) Schematic diagrams of the foot module 50 and the pipeline assembly of the floor drain 400 pit distance toilet are shown respectively. It realizes the free switching production between toilets with different pit distances and sewage discharge methods, meets the production of products with different pit distances by the same set of molds, and at the same time, products with various pit distances have the same functions, enhancing production flexibility, avoiding the input of human and material resources caused by using multiple sets of molds for verification and production, reducing production costs and inventory pressure, meeting the requirements of customers for special pit distances, and thus improving market competitiveness. At the same time, this mold can also be made into more other non-standard pit distances according to actual needs to meet the domestic or foreign market demands.

[0029] In this embodiment, as Figure 1 shown, the outer mold assembly includes side mold modules connected to each other. The side mold module includes a first side mold 101 and a second side mold 102. The chamber surrounded by the first side mold 101 and the second side mold 102 is adapted to the foot module 50. Further, the first side mold 101 and the second side mold 102 are symmetrically arranged and enclose a chamber with openings at both ends. One opening at one end of the chamber is adapted to the main body module, and the other opening is adapted to the foot module 50.

[0030] In this embodiment, as Figure 2-5 shown, the pipeline assembly includes a wall drain module and a floor drain module. When the pipeline assembly adopts the floor drain module, bonding plates 60 corresponding to different pit distances are installed at the cut 70 at the bottom of the sewage discharge pipeline. The reason for using the bonding plate is that since the sewage inlet position of the sewage discharge pipeline is relatively close to the bottom of the toilet, the space between the pipeline at the sewage inlet position and the bottom of the toilet is limited, resulting in the pipeline at the sewage inlet and sewage outlet positions of the sewage discharge pipeline sharing the same section of pipe wall. This pipe wall is as Figure 3-5 shown by the dotted circle in the figure. If the bonding plate is not used, the toilet cannot be normally formed, and the pipelines at the sewage inlet and sewage outlet positions of the sewage discharge pipeline will be directly connected. Therefore, the use of the bonding plate 60 will avoid direct connection between the pipelines, and the local pipeline forms a special-shaped structure, which can improve the sewage discharge effect of the sewage discharge pipeline, thereby increasing the overall sewage discharge stability of the toilet. Figure 6 (a)-(c) Show the bonding plates 60 for 300, 350, and 400 pit distances respectively.

[0031] In this embodiment, as Figure 1As shown, the outer mold assembly further includes side mold small parts. The side mold small parts module includes a first side mold small part 201 and a second side mold small part 202. The first side mold small part 201 is installed on the inner side wall of the first side mold 101, and the second side mold small part 202 is installed on the inner side wall facing the second side mold 102. Further, there is a gap between the first side mold small part 201 and the first side mold 101, and between the second side mold small part 202 and the second side mold 102. This gap is used to form the outer periphery of the large feet of the toilet.

[0032] In this embodiment, as Figure 1 shown, the pipeline assembly includes a first pipeline mold 401 and a second pipeline mold 402 that are connected to each other. The first pipeline mold 401 is installed on the inner side wall of the first side mold small part 201, and the second pipeline mold 402 is installed on the inner side wall of the second side mold small part 202. Thus, by providing the side mold small parts, it is convenient to place the pipeline assembly and prevent it from falling off. Further, the first pipeline mold 401 and the second pipeline mold 402 are respectively provided with magnetic attraction parts that attract each other magnetically.

[0033] In this embodiment, as Figure 1 shown, the main body module includes a medium-sized module 301 and a water tank module 302 and a bladder module 303 that are detachably installed on the medium-sized module 301. The medium-sized module 301 is used to form the upper surface of the toilet. The upper surface is the surface of the toilet that faces upward during use. The medium-sized module 301 is generally in the shape of a two-step stepped plate structure, including a first step 3011 and a second step 3012. The medium-sized module 301 covers the opening at one end of the chamber.

[0034] In this embodiment, as Figure 1 shown, the water tank module 302 is composed of several water tank small parts and is used to form the water tank of the toilet. It is generally in the shape of a cuboid. Each water tank small part is attracted and connected to each other magnetically. Those skilled in the art should be familiar that when the water tank module 302 is assembled, each water tank small part fits seamlessly or has a very small gap between them. The water tank module 302 is installed on the surface of the first step 3011 of the medium-sized module 301 facing the first chamber.

[0035] In this embodiment, as Figure 1 shown, the bladder module 303 is composed of several bladder small parts and is used to form the sitting toilet cavity. Each bladder small part is attracted and connected to each other magnetically. Those skilled in the art should be familiar that when the bladder module 303 is assembled, each bladder small part fits seamlessly or has a very small gap between them. The bladder module 303 is installed on the surface of the second step 3012 of the medium-sized module 301 facing the first chamber.

[0036] Taking the toilet mold proposed by the present utility model, which is used to produce a toilet with a ground drainage module for the pipeline assembly, as an example, its installation process is as follows:

[0037] S1. Place the medium-sized module 301, the first side mold 101, and the second side mold 102 on the assembly cart respectively and install them on the grouting line. The first side mold 101 and the second side mold 102 are located on both sides above the medium-sized module 301;

[0038] S2. Install the bladder component on the surface of the second step 3012 of the medium-sized module 301 facing the first chamber;

[0039] S3. Install the first small side mold piece 201 and the second small side mold piece 202 on the inner side walls of the first side mold 101 and the second side mold 102 respectively;

[0040] S4. Install the first pipe mold 401 and the second pipe mold 402 on the inner walls of the first small side mold piece 201 and the second small side mold piece 202 respectively;

[0041] S5. The first side mold 101 and the second side mold 102 are controlled by the assembly cart to close the mold. At this time, the medium-sized module 301 is adapted to the opening at one end of the chamber;

[0042] S6. Install the bottom foot mold at the other opening of the chamber.

[0043] After the toilet mold is closed, inject the slurry into the mold. After the mold sucks the slurry for a period of time, drain the slurry in the mold. At this time, a toilet embryo will be formed in the mold. After the toilet embryo is placed for a period of time, demolding can be carried out. The demolding process is as follows:

[0044] S1. Remove the bottom foot module 50, make a cut 70 at the bottom of the sewage pipe, and install the bonding plate 60 at the cut 70;

[0045] S2. Open the first side mold 101 and the first side mold 101 through the assembly cart;

[0046] S3. Take out the first small side mold piece 201, the second small side mold piece 202, the first pipe mold 401, and the second pipe mold 402 in sequence;

[0047] S4. Flip the medium-sized module 301 and the toilet embryo 180 degrees through the assembly cart, place the toilet embryo on the drag plate, and then withdraw the medium-sized module 301 with the assembly cart;

[0048] S5. Take out the bladder component and each block of the water tank module 302 remaining in the toilet cavity and the water tank of the toilet embryo to complete the demolding.

[0049] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable those skilled in the art to understand the content of the present invention and implement it, and cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims

1. A toilet mold, characterized in that: It comprises a main body module, which is equipped with a pipe assembly and a base module, and the pipe assembly and the base module can be replaced with different models, and each model of the pipe assembly and the base module has a one-to-one correspondence, and an outer mold assembly is also installed on the outer side of the main body module.

2. A toilet mold according to claim 1, characterized in that: The outer mold assembly includes a side mold module, and the side mold module includes a first side mold and a second side mold. The cavity enclosed by the first side mold and the second side mold is adapted to the foot module.

3. A toilet mold as claimed in claim 1, characterized in that: The pipeline assembly includes a wall-type module and a floor-type module.

4. A toilet mold as claimed in claim 3, characterized in that: When the pipeline assembly adopts a ground-drainage module, the bottom of the sewage pipe needs to be provided with a cut shape adapted to different pit distances, and an adhesive plate corresponding to the different pit distances is installed at the cut of the sewage pipe.

5. A toilet mold as claimed in claim 4, characterized in that: The bonding plates with different pit distances include 300mm, 350mm and 400mm.

6. A toilet mold as claimed in claim 3, characterized in that: When the pipeline assembly adopts a wall-type module, the footing module adapted thereto is different from the footing module adapted thereto by using a floor-type module.

7. A toilet mold as claimed in claim 2, characterized in that: The outer mold assembly also includes a side mold small piece module, which includes a first side mold small piece and a second side mold small piece. The first side mold small piece is installed on the inner side wall of the first side mold, and the second side mold small piece is installed on the inner side wall of the second side mold. A gap is provided between the first side mold small piece and the first side mold and between the second side mold small piece and the second side mold for forming the outer periphery of the toilet foot.

8. A toilet mold as claimed in claim 7, characterized in that: The pipeline assembly includes a first pipeline mold and a second pipeline mold connected to each other, the first pipeline mold is installed on the inner side wall of the first side mold small piece, and the second pipeline mold is installed on the inner side wall of the second side mold small piece.

9. A toilet mold as claimed in claim 8, characterized in that: The first pipe mold and the second pipe mold are respectively provided with magnetic attraction parts that magnetically attract each other.

10. A toilet mold according to claim 1, characterized in that: The main body module includes a medium-sized module and a water tank module and a bile bag module that can be detachably installed on the medium-sized module; the water tank module is composed of several small water tank parts, and each of the small water tank parts is connected together by magnetic attraction; the bile bag module is composed of several small bile bag parts, and each of the small bile bag parts is connected together by magnetic attraction.

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