Calcium silicate tube shell forming die

Abstract

The utility model discloses a calcium silicate tube shell forming mold which comprises a slurry defoaming mechanism, two groups of split molds placed in an inner cavity of the slurry defoaming mechanism, and replaceable inner cores arranged in the central positions of inner cavities of the split molds, the slurry defoaming mechanism comprises a bottom shell, a vibration motor fixed in an inner cavity of the bottom shell and an outer cylinder connected with the vibration end of the vibration motor. According to the technical scheme, the two replaceable inner cores with different diameters are arranged in the mold of the calcium silicate tube shell, and the effect that the calcium silicate tube shell can be formed by selecting different inner diameters is achieved through coupling between the inner cores and the mold shell; the slurry defoaming mechanism is arranged outside the mold shell, a vibration motor is matched with an outer cylinder covering the mold, vibration is transmitted into internal slurry from the bottom of the mold and the periphery of an outer ring, and air wrapped in the slurry in the filling process is exhausted through high-frequency vibration; and the problem of hollowing and collapsing in the formed calcium silicate tube shell is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of shell molds, in particular to a calcium silicate shell forming mold. Background Art

[0002] Calcium silicate has good fire resistance and high temperature resistance, and excellent heat insulation and heat isolation properties. The calcium silicate shell made of calcium silicate can be covered and installed on the surface of the pipeline, making it have the advantages of heat preservation and high temperature resistance.

[0003] However, in the current process of manufacturing calcium silicate shells, the mold is usually cylindrical, and a cylindrical inner core is fixed inside the mold; the formed calcium silicate shell is tubular. Before installing the calcium silicate shell, according to the diameter and length of the pipeline, the calcium silicate shell is cut into two or more pieces using scissors, saws or other appropriate tools, which causes the problem of cutting and manufacturing dust during the on-site construction of the calcium silicate shell.

[0004] Moreover, the diameter of the inner core inside the mold is generally customized according to the diameter of the pipeline, resulting in the need to customize inner cores with different diameters for different diameters of pipelines, and thus the entire set of molds needs to be replaced. Finally, due to the entrapment of air when the mold is filled with slurry, there are voids inside the formed calcium silicate shell, affecting its overall strength. Therefore, those skilled in the art propose a solution for the calcium silicate shell forming mold here. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a calcium silicate shell forming mold to solve the deficiencies mentioned in the background art.

[0006] In order to solve the drawbacks and defects described in the background art, the utility model provides the following technical solutions:

[0007] It includes a slurry defoaming mechanism, two sets of split molds placed in the inner cavity of the slurry defoaming mechanism, and a replaceable inner core arranged at the central position of the inner cavity of the split mold; the slurry defoaming mechanism includes a bottom shell, a vibration motor fixed in the inner cavity of the bottom shell, and an outer cylinder connected to the vibrating end of the vibration motor.

[0008] The split mold includes two semi-cylindrical shells, and two partition plates are fixed on the end faces of the semi-cylindrical shells close to each other. Slide bars are fixed on the surfaces of the partition plates away from each other; the replaceable inner core includes a small-diameter inner core and a large-diameter inner core, and sliding grooves adapted to the slide bars are opened on the rectangular surfaces of the small-diameter inner core and the large-diameter inner core.

[0009] As a preferred embodiment of the present utility model, the diameter of the small-diameter inner core is 1 / 2 of the diameter of the large-diameter inner core, and the spacing of the chutes opened on the rectangular surfaces of the small-diameter inner core and the large-diameter inner core is the same, for adapting to the sliders with the same fixed distance.

[0010] As a preferred embodiment of the present utility model, a chamber for slurry perfusion is provided in the interior of each of the semi-cylindrical shells, and the cross-section of each semi-cylindrical shell is semi-circular.

[0011] As a preferred embodiment of the present utility model, a plurality of lifting lugs are equidistantly fixed at the edge positions on the side where the semi-cylindrical shells are close to each other, and bolts are provided between the lifting lugs to lock the two semi-cylindrical shells.

[0012] As a preferred embodiment of the present utility model, three supporting feet are fixed on the bottom surface of the bottom shell in an annular array, and the bottom side wall of the inner cavity of the bottom shell and the bottom of the outer shell of the vibration motor are locked and connected by screws.

[0013] As a preferred embodiment of the present utility model, a support plate is fixed on the bottom surface of the outer cylinder, and the bottom surface of the support plate is connected to the vibration end surface of the vibration motor.

[0014] As a preferred embodiment of the present utility model, a cavity for placing the semi-cylindrical shell is provided in the interior of the outer cylinder, and the inner cavity side wall of the outer cylinder is in contact with the outer surface of the outer ring after the combination of the two semi-cylindrical shells.

[0015] As a preferred embodiment of the present utility model, rectangular through grooves are symmetrically provided on the outer surface of the outer cylinder in the front and back directions, for the lifting lugs at the joint of the semi-cylindrical shells to penetrate and be clamped.

[0016] In the above technical solution, the technical effects and advantages provided by the present utility model are:

[0017] In this technical solution, two replaceable inner cores with different diameters are provided inside the mold of the calcium silicate pipe shell. By using the coupling between the inner core and the mold shell, the effect of forming calcium silicate pipe shells with different inner diameters can be selected; moreover, a slurry defoaming mechanism is provided outside the mold shell. By using the vibration motor and the outer cylinder covering the mold, the vibration is transmitted from the bottom and the outer periphery of the mold to the internal slurry, and the air entrained during the slurry perfusion process is discharged through high-frequency vibration, avoiding the problem of hollow collapse inside the formed calcium silicate pipe shell. Description of the Drawings

[0018] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required for use in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments described in the present utility model. For those of ordinary skill in the art, other accompanying drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the calcium silicate pipe shell mold;

[0020] Figure 2 It is a schematic diagram after the calcium silicate pipe shell mold is disassembled;

[0021] Figure 3 It is a schematic diagram of the slurry defoaming mechanism at the bottom of the calcium silicate pipe shell mold;

[0022] Figure 4 It is a schematic diagram of the replaceable inner core inside the calcium silicate pipe shell mold.

[0023] Explanation of the reference numerals in the drawings:

[0024] 1. Slurry defoaming mechanism; 11. Bottom shell; 12. Vibration motor; 13. Support feet; 14. Support plate; 15. Outer cylinder; 16. Rectangular through groove; 2. Split mold; 21. Semi-circular shell; 22. Chamber; 23. Lifting lug; 24. Slide bar; 25. Partition; 3. Replaceable inner core; 31. Small-diameter inner core; 32. Large-diameter inner core; 33. Slide groove. Detailed implementation manners

[0025] In order to make a clearer explanation and illustration of the technical solutions and implementation manners of the present utility model, the following introduces several preferred specific embodiments for implementing the technical solutions of the present utility model.

[0026] The following description is essentially exemplary only and is not intended to limit the present disclosure, application, and uses. It should be understood that in all these drawings, the same or similar reference numerals indicate the same or similar parts and features. Each drawing only schematically shows the concept and principle of the implementation manner of the present disclosure, and does not necessarily show the specific dimensions and their ratios of each implementation manner of the present disclosure. In a specific part of a specific drawing, the relevant details or structures of the implementation manner of the present disclosure may be exaggerated. The disclosure content of various publications, patents, and published patent specifications cited herein is incorporated herein by reference in its entirety. The following will describe the technical solutions of the present utility model clearly and completely in combination with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model.

[0027] Embodiment

[0028] A preferred technical solution of the calcium silicate pipe shell forming mold:

[0029] This embodiment includes: Refer to the attached drawings of the specification Figure 1 as shown; a slurry defoaming mechanism 1, two sets of split molds 2 placed in the inner cavity of the slurry defoaming mechanism 1, and a replaceable inner core 3 arranged at the central position of the inner cavity of the split mold 2; the slurry defoaming mechanism 1 includes a bottom shell 11, a vibration motor 12 fixed in the inner cavity of the bottom shell 11, and an outer cylinder 15 connected to the vibration end of the vibration motor 12.

[0030] Refer to the attached drawings of the specification Figure 2 as shown; the split mold 2 includes two semi-circular shells 21, and two partition plates 25 are fixed to the end faces of the semi-circular shells 21 close to each other, and slide bars 24 are fixed to the surfaces of the partition plates 25 away from each other; the replaceable inner core 3 includes a small-diameter inner core 31 and a large-diameter inner core 32, and sliding grooves 33 adapted to the slide bars 24 are formed on the rectangular surfaces of the small-diameter inner core 31 and the large-diameter inner core 32.

[0031] Refer to the attached drawings of the specification Figure 4 as shown; the diameter of the small-diameter inner core 31 is 1 / 2 of the diameter of the large-diameter inner core 32, and the spacing of the sliding grooves 33 on the rectangular surfaces of the small-diameter inner core 31 and the large-diameter inner core 32 is the same, for adapting to the slide bars 24 with the same fixed distance. Chambers 22 for pouring slurry are formed in the interiors of the semi-circular shells 21, and the cross-sections of the semi-circular shells 21 are all semi-circular; a plurality of lifting lugs 23 are equidistantly fixed to the edge positions of the semi-circular shells 21 close to each other, and bolts are arranged between the lifting lugs 23 to lock the two semi-circular shells 21.

[0032] Refer to the attached drawings of the specification Figure 3 as shown; three supporting feet 13 are annularly and arrayedly fixed to the bottom surface of the bottom shell 11, and the bottom side wall of the inner cavity of the bottom shell 11 and the bottom of the outer shell of the vibration motor 12 are locked and connected by screws. A support plate 14 is fixed to the bottom surface of the outer cylinder 15, and the bottom surface of the support plate 14 is connected to the vibration end face of the vibration motor 12. A cavity for placing the semi-circular shell 21 is formed in the interior of the outer cylinder 15, and the side wall of the inner cavity of the outer cylinder 15 contacts the outer surface of the outer ring after the combination of the two semi-circular shells 21; rectangular through grooves 16 are symmetrically formed on the outer surface of the outer cylinder 15 in the front and back directions for the lifting lugs 23 at the combination of the semi-circular shells 21 to pass through and be clamped.

[0033] According to the above-mentioned preferred technical solution, the working process of this technical solution is described as follows:

[0034] After aligning and locking the lifting lugs 23 with each other to join the two semi-cylindrical shells 21, calcium silicate slurry is poured into the interior of the chamber 22. Moreover, after removing the thickness of the partition plate 25, the two semi-cylindrical shells 21 are joined together to form a complete circle. Therefore, the formed calcium silicate pipe shells can be joined into a complete circle and installed around the pipeline, thus avoiding on-site cutting operations.

[0035] When the slurry has not been poured into the interior of the chamber 22, small-diameter inner cores 31 or large-diameter inner cores 32 of different sizes are selected according to the diameter of the pipeline to be installed. The sliding grooves 33 on the small-diameter inner cores 31 or large-diameter inner cores 32 are aligned with the sliding strips 24. After the pins are in place, the inner diameters of the formed calcium silicate pipe shells are different for the small-diameter inner cores 31 or large-diameter inner cores 32 of different diameters.

[0036] After the slurry is poured into the interior of the chamber 22, the vibration motor 12 inside the bottom shell 11 transmits the vibration force to the support plate 14 and the outer cylinder 15, achieving the vibration effect on the semi-cylindrical shell 21 from bottom to top and on the periphery, so that the slurry bubbles inside the semi-cylindrical shell 21 are discharged by vibration.

[0037] Only some exemplary embodiments of the present invention have been described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. Calcium silicate tube shell forming mold, characterized by: It comprises a slurry defoaming mechanism (1), two groups of split molds (2) placed in the inner cavity of the slurry defoaming mechanism (1), and a replaceable inner core (3) arranged at the central position of the inner cavity of the split mold (2); The slurry defoaming mechanism (1) comprises a bottom shell (11), a vibration motor (12) fixed in the inner cavity of the bottom shell (11), and an outer cylinder (15) connected to the vibration end of the vibration motor (12); The split mold (2) comprises two groups of semicircular shells (21), and two partitions (25) are fixed to the end surfaces of the semicircular shells (21) that are close to each other, and sliding strips (24) are fixed to the surfaces of the partitions (25) that are away from each other. The replaceable inner core (3) comprises a small diameter inner core (31) and a large diameter inner core (32), and the rectangular surfaces of the small diameter inner core (31) and the large diameter inner core (32) are both provided with sliding grooves (33) adapted to the sliding strip (24).

2. The calcium silicate tube shell forming mold according to claim 1, characterized in that: The diameter of the small diameter inner core (31) is 1 / 2 of the diameter of the large diameter inner core (32), and the sliding grooves (33) on the rectangular surfaces of the small diameter inner core (31) and the large diameter inner core (32) are provided at the same spacing, so as to be adapted to the sliding bars (24) of the same fixed distance.

3. The calcium silicate tube shell forming mold according to claim 1, characterized in that: The interior of the semicircular shell (21) is provided with a chamber (22) for slurry injection, and the cross section of the semicircular shell (21) is semicircular.

4. The calcium silicate tube shell forming mold according to claim 1, characterized in that: A plurality of lifting ears (23) are fixed at equal distances on the edge positions of one side of the semicircular shells (21) close to each other, and bolts are arranged between the lifting ears (23) to lock the two semicircular shells (21).

5. The calcium silicate tube shell forming mold according to claim 1, characterized in that: Three legs (13) are fixed on the bottom surface of the bottom shell (11) in a circular array, and the bottom side wall of the inner cavity of the bottom shell (11) is locked with the bottom of the outer shell of the vibration motor (12) by means of screws.

6. The calcium silicate tube shell forming mold according to claim 1, characterized in that: A support plate (14) is fixed to the bottom surface of the outer cylinder (15), and the bottom surface of the support plate (14) is connected to the vibration end surface of the vibration motor (12).

7. The calcium silicate tube shell forming mold according to claim 1, characterized in that: A cavity for placing the semicircular shell (21) is provided inside the outer cylinder (15), and the inner cavity side wall of the outer cylinder (15) contacts the outer ring surface of the two semicircular shells (21) after they are combined.

8. The calcium silicate tube shell forming mold according to claim 1, characterized in that: The outer ring surface of the outer cylinder (15) is provided with rectangular through grooves (16) symmetrically arranged in the front and rear directions, for the lifting ears (23) at the joint of the semicircular shell (21) to penetrate and clamp.

Images