Mortar mixing device
By introducing a high-pressure nozzle and an automated lifting drive mechanism into the mortar mixing device, the problem of low cleaning efficiency of the mortar mixing device in the prior art is solved, and efficient mortar mixing and automated cleaning are achieved.
Patent Information
- Application Number
- CN202421821712.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The cleaning of existing mortar mixing devices requires manual operation, which is time-consuming and labor-intensive and inefficient.
A mortar mixing device is designed, using a high-pressure nozzle and an automated lifting and driving mechanism to achieve efficient cleaning of the inner wall of the mixing tank.
The mortar mixing efficiency has been improved, and the manual operation time has been greatly reduced through the automated cleaning process and improved cleaning efficiency.
Smart Images

Figure CN222920826U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of construction equipment, and particularly relates to a mortar mixing device. Background Art
[0002] Mortar made during construction is generally made by adding water to a certain proportion of sand, cement or clay, etc. After the mortar mixing device is used for a period of time or left unused for a long time, in order to avoid residual mortar from caking and solidifying in the mixing barrel and affecting the mortar mixing quality, it is necessary to clean the inside of the mixing barrel. The cleaning of the existing mortar mixing device is generally manually operated by workers holding a water spray pipe to flush the mixing barrel of the mortar mixing device, which is time-consuming, laborious and inefficient. Content of the Utility Model
[0003] In order to solve the deficiencies of the prior art, the utility model aims to provide a mortar mixing device, which has high mortar mixing efficiency, can also efficiently clean the mixing barrel, is more labor-saving and efficient, and is very simple and convenient to use.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A mortar mixing device, including a mixing tank, a rotating shaft is vertically arranged in the middle of the mixing tank, a plurality of mixing blades are installed on the rotating shaft, and a first motor at the top of the mixing tank is power-connected to the upper end of the rotating shaft; a lifting plate is horizontally arranged in the mixing tank, and the annular lifting plate is coaxially arranged with the rotating shaft and is arranged to move up and down; a scraping plate that abuts against the inner wall of the mixing tank is fixedly arranged on the outer edge of the lifting plate; an annular moving port is oppositely opened at the top of the mixing tank and the lifting plate, a cleaning ring is horizontally arranged at the moving port, and a plurality of high-pressure spray heads connected to an external water source are installed on the cleaning ring; the left and right sides of the lifting plate are respectively fixedly connected to the lower ends of the corresponding first vertical rods, the upper ends of the first vertical rods movably penetrate upward through the sleeve holes opened on the cleaning ring and extend out of the mixing tank, and the upper ends of the first vertical rods are connected to a lifting driving mechanism outside the mixing tank; a fixing component is arranged on the cleaning ring, and the fixing component is used to fix the cleaning ring at the moving port or on the first vertical rod; a feeding port is arranged at the top of the mixing tank, and a control valve is arranged at the discharging port at the bottom.
[0006] Preferably, the fixing assembly includes a telescopic cylinder, a shell and a first sliding rod, the telescopic rod is horizontally installed above the cleaning ring toward the first vertical rod side, the shell is fixed on the cleaning ring, a first sliding groove is horizontally opened inside the shell along the length direction of the telescopic rod, and a second sliding groove is opened perpendicular to the first sliding groove and connected; a clamping groove is opened on the side wall of the lower end of the first vertical rod; the first sliding rod is slidably clamped in the first sliding groove, and one end of it is fixedly connected to the piston rod of the telescopic cylinder, and the other end is clamped and matched with the clamping groove on the first vertical rod; a wedge block is fixedly provided at the middle of the first sliding rod, and a second sliding rod is slidably provided in the second sliding groove, and the end of the second sliding rod extending into the first sliding groove is provided with an inclined surface matching the wedge block, and the other end of the second sliding rod extends out of the second sliding groove to cooperate with the clamping ring set at the movable mouth.
[0007] Preferably, a limit block is fixedly provided on the second slide bar in the second slide slot near the clamping ring side, and a spring is sleeved on the second slide bar, with two ends of the spring respectively abutting against the limit block and the port of the second slide slot.
[0008] Preferably, the limit block is slidably disposed in the second slide groove, and its diameter is larger than the port diameter of the second slide groove.
[0009] Preferably, the lifting drive mechanism includes a second motor and a screw, the screw is vertically installed outside the mixing tank, and the screw is connected to the second motor power; a second vertical rod is vertically provided on the outside of the mixing tank, the second vertical rod is movably sleeved in a limiting sleeve fixed on the outside of the mixing tank, the upper end of the second vertical rod is fixedly connected to the upper end of the first vertical rod through a connecting rod, and the lower end of the second vertical rod is threadedly sleeved on the screw.
[0010] Preferably, the control valve is a gate valve.
[0011] Preferably, a lower hopper is also installed below the discharge port.
[0012] The beneficial effects of the utility model are:
[0013] 1. The utility model drives the stirring shaft and stirring blades to rotate through the first motor, so that the materials in the stirring tank can be effectively mixed. A feeding port is provided on the top of the stirring tank for injecting materials into the stirring tube. A hopper is installed below the discharge port at the bottom of the stirring tank, and a gate valve is installed between the hopper and the discharge port to control the discharge of materials.
[0014] 2. Using the lifting plate to drive the scraper to move up and down in the mixing tank can effectively scrape off the materials adhering to the inner wall of the mixing tank, thereby preventing the mortar materials from condensing in the mixing tank and affecting the mixing quality.
[0015] 3. When the second motor drives the screw to rotate, under the sliding limit action of the limit sleeve, it can drive the second vertical rod to move up and down, and then drive the first vertical rod to move up and down through the connecting rod, so as to realize the stable up and down movement of the lifting plate in the mixing tank.
[0016] 4. During normal mortar mixing operation and when in a non-cleaning state, the telescopic cylinder is in a contracted state. The wedge block on the first sliding rod and the second sliding rod are in sliding abutting fit through the inclined plane, causing the two second sliding rods to move away from each other and their ends to extend out of the second chute and be clamped in the clamping ring at the top of the mixing tank, and squeezing the spring, thereby effectively fixing the cleaning ring at the movable opening of the mixing tank.
[0017] 5. When it is necessary to clean the inside of the mixing tank, the lifting drive mechanism drives the first vertical rod to rise to the top through the second vertical rod and the connecting rod, and makes the lifting plate support below the cleaning ring. The piston cylinder of the telescopic cylinder drives the first sliding rod to extend, so that the end of the first sliding rod can be arranged in the card slot of the first vertical rod. At the same time, under the action of the spring elasticity, the second sliding rod retracts into the second chute, so that the end of the second sliding rod disengages from the clamping ring, releasing the connection between the cleaning ring and the movable opening, enabling the cleaning ring to descend into the mixing tank along with the lifting plate and the first vertical rod, and cooperating with the high-pressure nozzle to spray high-pressure water in all directions, thereby effectively flushing and cleaning the inner wall of the mixing tank and making the internal cleaning of the mixing tank simpler and more convenient. After the cleaning is completed, the lifting drive mechanism drives the cleaning ring to rise to the uppermost end through the first vertical rod, and uses the contraction of the telescopic cylinder to drive the first sliding rod and the second sliding rod to reset, releasing the fixation of the cleaning ring on the first vertical rod and re-fixing it at the movable opening of the mixing tank for the next mixing use. Description of the Drawings
[0018] Figure 1 is a schematic structural view of the present invention;
[0019] Figure 2 is a top view of the mixing tank of the present invention;
[0020] Figure 3 is a schematic structural view of the fixing component of the present invention. Detailed Embodiment
[0021] The principles and features of the present invention will be described below in conjunction with the drawings. The examples given are only for explaining the present invention and do not limit the scope of use of the present invention.
[0022] As Figures 1-3 shown, the present invention provides a mortar mixing device, which includes a mixing tank 1. A vertical rotating shaft 22 is arranged in the middle inside the mixing tank 1. A plurality of mixing blades 23 are installed on the rotating shaft 22. The first motor 21 at the top of the mixing tank 1 is power-connected to the upper end of the rotating shaft 22. By driving the mixing shaft and the mixing blades 23 to rotate through the first motor 21, the materials in the mixing tank 1 can be effectively mixed. The top of the mixing tank 1 is provided with a feed inlet 11 for injecting materials into the mixing pipe. A blanking hopper 13 is installed below the discharge port 10 at the bottom of the mixing tank 1. A plug valve is installed between the blanking hopper 13 and the discharge port 10 for controlling the material discharge.
[0023] A lifting plate 5 is horizontally arranged inside the stirring tank 1, and the lifting plate 5 is a square ring plate. The lifting plate 5 is coaxial with the rotating shaft 22 and is arranged to move up and down; the lifting plate 5 is horizontally arranged between the stirring blades 23 and the inner wall of the stirring tank 1, and the up and down movement of the lifting plate 5 does not affect the movement of the stirring blades 23. A scraping plate 51 that abuts against the inner wall of the stirring tank 1 is fixedly arranged on the outer edge of the lifting plate 5. Driving the scraping plate 51 to move up and down inside the stirring tank 1 by the lifting plate 5 can effectively scrape the materials adhering to the inner wall of the stirring tank 1, thereby avoiding the condensation of mortar materials in the stirring tank 1 and affecting the stirring quality.
[0024] An annular movable opening 14 is oppositely arranged at the top of the stirring tank 1 and the lifting plate 5, and a cleaning ring 3 is horizontally arranged at the movable opening 14, and a plurality of high-pressure nozzles 4 connected to an external water source are installed on the cleaning ring 3. When the lifting plate 5 rises to the uppermost position, it can be supported below the cleaning ring 3 and play an effective supporting role when the cleaning ring 3 moves up and down. Specifically in implementation, a water delivery channel can be arranged inside the cleaning ring 3, and the water delivery channel communicates with the high-pressure nozzles 4, so that the external high-pressure water source supplies water to the high-pressure nozzles 4 through the water delivery channel, realizing the injection of high-pressure water inside the stirring tank 1 to play a role of high-pressure flushing. The nozzles of the high-pressure nozzles 4 are arranged in different directions around, so that it can fully clean the inner wall of the stirring tank 1.
[0025] The left and right sides of the lifting plate 5 are respectively fixedly connected to the lower ends of the corresponding first vertical rods 61. The upper ends of the first vertical rods 61 movably penetrate upward through the sleeve holes formed in the cleaning ring 3 and extend out of the stirring tank 1, and the upper ends of the first vertical rods 61 are connected to a lifting driving mechanism outside the stirring tank 1. The lifting driving mechanism includes a second motor 65 and a screw rod 64. The screw rod 64 is vertically installed outside the stirring tank 1, and the screw rod 64 is power-connected to the second motor 65; a second vertical rod 63 is vertically arranged on the outer side of the stirring tank 1, and the second vertical rod 63 is movably sleeved inside a limiting sleeve 15 fixedly arranged outside the stirring tank 1. The upper end of the second vertical rod 63 is fixedly connected to the upper end of the first vertical rod 61 through a connecting rod 62, and the lower end of the second vertical rod 63 is threadedly sleeved on the screw rod 64. When the second motor 65 drives the screw rod 64 to rotate, under the sliding and limiting action of the limiting sleeve 15, it can drive the second vertical rod 63 to move up and down, and then drive the first vertical rod 61 to move up and down through the connecting rod 62, realizing the up and down movement of the lifting plate 5 inside the stirring tank 1.
[0026] The cleaning ring 3 is provided with a fixing component for fixing the cleaning ring 3 at the movable opening 14 or on the first vertical rod 61. Specifically, the fixing component includes a telescopic cylinder 71 (which can adopt an oil cylinder structure), a housing 8, and a first sliding rod 72. The telescopic rod is horizontally installed above the cleaning ring 3 towards the first vertical rod 61 side. The housing 8 is fixed on the cleaning ring 3. A first sliding groove 81 is horizontally opened inside the housing 8 along the length direction of the telescopic rod, and two second sliding grooves 82 are horizontally opened in communication with each other perpendicular to the first sliding groove 81; a clamping groove 610 is opened on the side wall of the lower end of the first vertical rod 61; the first sliding rod 72 is slidably clamped in the first sliding groove 81, and one end of it is fixedly connected to the piston rod of the telescopic cylinder 71, and the other end is clamped and matched with the clamping groove 610 on the first vertical rod 61. Wedge-shaped blocks 721 are fixedly provided on both the left and right sides of the middle of the first sliding rod 72. Second sliding rods 73 are respectively slidably provided in the two second sliding grooves 82. The end of the second sliding rod 73 extending into the first sliding groove 81 is provided with an inclined surface matching the wedge-shaped block 721. Clamping rings 16 are provided on both sides of the movable opening 14 at the top of the mixing tank 1. The other end of the second sliding rod 73 extends out of the second sliding groove 82 and is matched with the clamping ring 16. A limiting block 731 is fixedly provided on the second sliding rod 73 in the second sliding groove 82 near the clamping ring 16 side. A spring 732 is sleeved on the second sliding rod 73, and both ends of the spring 732 are abutted against the limiting block 731 and the port of the second sliding groove 82 respectively. The limiting block 731 is slidably clamped in the second sliding groove 82, and its diameter is larger than the port diameter of the second sliding groove 82. During normal mortar mixing operation and in the non-cleaning state, the telescopic cylinder 71 is in a contracted state. The wedge-shaped block 721 on the first sliding rod 72 is in sliding abutting cooperation with the second sliding rod 73 through the inclined surface, so that the two second sliding rods 73 are away from each other and the ends extend out of the second sliding groove 82 and are clamped in the clamping ring 16 at the top of the mixing tank 1, and the spring 732 is compressed, thereby effectively fixing the cleaning ring 3 at the movable opening 14 of the mixing tank 1.
[0027] When it is necessary to clean the inside of the mixing tank 1, the lifting drive mechanism drives the first vertical rod 61 to rise to the top through the second vertical rod 63 and the connecting rod 62, and makes the lifting plate 5 support below the cleaning ring 3. The piston cylinder of the telescopic cylinder 71 drives the first sliding rod 72 to extend, so that the end of the first sliding rod 72 can be arranged in the card slot 610 of the first vertical rod 61. At the same time, under the elastic force of the spring 732, the second sliding rod 73 retracts into the second sliding groove 82, so that the end of the second sliding rod 73 disengages from the snap ring 16, releasing the connection between the cleaning ring 3 and the movable port 14, enabling the cleaning ring 3 to descend into the mixing tank 1 along with the lifting plate 5 and the first vertical rod 61, and cooperating with the high-pressure nozzle 4 to spray high-pressure water in all directions, thereby effectively flushing and cleaning the inner wall of the mixing tank 1, making the cleaning of the inside of the mixing tank 1 simpler and more convenient. After the cleaning is completed, the lifting drive mechanism drives the cleaning ring 3 to rise to the uppermost end through the first vertical rod 61, and by using the contraction of the telescopic cylinder 71, the first sliding rod 72 and the second sliding rod 73 are driven to reset, releasing the fixation of the cleaning ring 3 on the first vertical rod 61 and re-fixing it at the movable port 14 of the mixing tank 1 for the next mixing use.
[0028] When using the utility model, the mortar raw materials are injected into the mixing tank 1 through the feed port 11, and the first motor 21 drives the mixing paddle 23 to rotate for sufficient mixing operation, and then the mortar is discharged through the control valve 12. When it is necessary to clean the inside of the mixing tank 1, the lifting drive mechanism drives the lifting plate 5 to support below the cleaning ring 3 through the second vertical rod 63, the connecting rod 62 and the first vertical rod 61. By using the action of the telescopic cylinder 71, the first sliding rod 72 and the second sliding rod 73 are driven to cooperate, releasing the fixed connection between the cleaning ring 3 and the movable port 14 and fixing the cleaning ring 3 in the card slot 610 of the first vertical rod 61 at the same time. The cleaning ring 3 descends into the mixing tank 1 along with the first vertical rod 61, and cooperates with the high-pressure nozzle 4 to spray high-pressure water in all directions, thereby effectively flushing and cleaning the inner wall of the mixing tank 1, making the cleaning of the inside of the mixing tank 1 simpler and more convenient. After the cleaning is completed, the lifting drive mechanism acts to drive the cleaning ring 3 to rise and reset, and by using the action of the telescopic cylinder 71, the first sliding rod 72 and the second sliding rod 73 are driven to reset, releasing the fixation of the cleaning ring 3 on the first vertical rod 61 and re-fixing it at the movable port 14 of the mixing tank 1 for the next mixing use.
[0029] Obviously, the embodiments described above are only a part of the embodiments of this application, rather than all of them. The preferred embodiments of this application are shown in the accompanying drawings, but they do not limit the patent scope of this application. This application can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of this application more thorough and comprehensive. Although this application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing specific embodiments, or perform equivalent replacements for some of the technical features. Any equivalent structure made by using the content of the specification and drawings of this application, directly or indirectly applied in other related technical fields, is similarly within the scope of patent protection of this application.
Claims
1. A mortar mixing device, comprising a mixing tank, characterized in that: A rotating shaft is vertically provided in the middle of the interior of the stirring tank, and a plurality of stirring blades are installed on the rotating shaft, and the first motor at the top of the stirring tank is dynamically connected to the upper end of the rotating shaft; a lifting plate is horizontally provided in the stirring tank, and the annular lifting plate is coaxial with the rotating shaft and is movably arranged up and down; a scraper is fixedly provided on the outer edge of the lifting plate and abuts against the inner wall of the stirring tank; an annular movable opening is opened opposite to the top of the stirring tank and the lifting plate, and a cleaning ring is horizontally provided at the movable opening, and a plurality of high-pressure nozzles connected to an external water source are installed on the cleaning ring; the left and right sides of the lifting plate are respectively fixedly connected to the lower ends of the corresponding first vertical rods, and the upper ends of the first vertical rods are movable upward through the sleeve holes opened on the cleaning rings and extend out of the stirring tank, and the upper ends of the first vertical rods are connected to the lifting drive mechanism outside the stirring tank; a fixing assembly is provided on the cleaning ring, and the fixing assembly is used to fix the cleaning ring at the movable opening or on the first vertical rod; a feeding port is provided at the top of the stirring tank, and a control valve is provided at the discharge port at the bottom.
2. The mortar mixing device according to claim 1, characterized in that: The fixing assembly includes a telescopic cylinder, a shell and a first sliding rod, the telescopic rod is horizontally installed above the cleaning ring toward the first vertical rod side, the shell is fixed on the cleaning ring, a first sliding groove is horizontally opened inside the shell along the length direction of the telescopic rod, and a second sliding groove is opened perpendicular to the first sliding groove and connected; a clamping groove is opened on the side wall of the lower end of the first vertical rod; the first sliding rod is slidably clamped in the first sliding groove, and one end of it is fixedly connected to the piston rod of the telescopic cylinder, and the other end is clamped and matched with the clamping groove on the first vertical rod; a wedge block is fixedly provided at the middle part of the first sliding rod, and a second sliding rod is slidably provided in the second sliding groove, and the end of the second sliding rod extending into the first sliding groove is provided with an inclined surface matching with the wedge block, and the other end of the second sliding rod extends out of the second sliding groove to match with the clamping ring set at the movable mouth.
3. The mortar mixing device according to claim 2, characterized in that: A limit block is fixedly arranged on the second slide bar in the second slide groove near the clamping ring side, and a spring is sleeved on the second slide bar, and two ends of the spring are respectively abutted against the limit block and the end of the second slide groove.
4. The mortar mixing device according to claim 3, characterized in that: The limit block is slidably clamped in the second slide groove, and its diameter is larger than the port diameter of the second slide groove.
5. The mortar mixing device according to claim 1, characterized in that: The lifting drive mechanism includes a second motor and a screw, which is vertically installed outside the mixing tank and is connected to the power of the second motor. A second vertical rod is vertically provided on the outside of the mixing tank, and the second vertical rod is movably sleeved in a limiting sleeve fixed on the outside of the mixing tank. The upper end of the second vertical rod is fixedly connected to the upper end of the first vertical rod through a connecting rod, and the lower end of the second vertical rod is threadedly sleeved on the screw.
6. The mortar mixing device according to claim 1, characterized in that: The control valve is a gate valve.
7. The mortar mixing device according to claim 1, characterized in that: A lower hopper is also installed below the discharge port.