Large-size filter element shaping mandrel for high-precision carbon fiber stock solution filter

By designing a large-size filter element shaping mandrel for high-precision carbon fiber raw liquid filter, the problem of the filter layer prone to collapse during the shaping process is solved, and efficient shaping of the filter element and the improvement of the pass rate is achieved.

CN222921129UActive Publication Date: 2025-05-30XINXIANG PINGYUAN AVIATION ENVIRONMENTAL CONTROL SYST CO LTD +1
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Patent Information

Application Number
CN202421743738.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-30
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

Existing high-precision carbon fiber stock filters are prone to corrugation during the filter layer shaping process, resulting in a decrease in the pass rate.

Method used

A large-size filter element shaping mandrel is designed, including a base, lower mold, guide column, lifting block, lifting spring, bearing, rubber layer, rotary handle and locking mechanism. Through the synergy of these components, internal support is provided to avoid the collapse of the filter layer, and to achieve convenient installation and rotational shaping of the filter element during the shaping process.

Benefits of technology

It effectively avoids the ripples collapse of the filter layer, improves the pass rate of the filter element, and enhances the plastic shaping effect of the filter element through rotary shaping technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large-size filter element shaping mandrel for a high-precision carbon fiber stock solution filter, relates to the technical field of filter element shaping, and aims at solving the problems that in the prior art, in the filter layer shaping process, ripples of a filter layer collapse, the filter layer is scrapped, and the percent of pass is low. Guide columns are arranged on the two sides of the lower die, first lifting blocks are slidably connected into the guide columns, rotating blocks are rotatably connected into the first lifting blocks, mandrels are rotatably connected into the rotating blocks, rubber layers wrap the mandrels, the other ends of the mandrels are rotatably connected with locking mechanisms, the locking mechanisms are slidably connected into the lifting blocks, and second lifting springs are fixed into the base. According to the utility model, the rotating block is rotatably connected in the first lifting block, the mandrel is rotatably connected in the rotating block, the rubber layer is coated on the mandrel, and the mandrel and the rubber layer rotate in the filter element, so that the inner part of the filter element is shaped.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter element shaping, in particular to a large-size filter element shaping mandrel for a high-precision carbon fiber spinning solution filter. Background Art

[0002] In order to increase the filtration area, the high-precision carbon fiber spinning solution filter developed by the prior art increases the number of corrugations in the filter layer. The aspect ratio of the front end face of the filter layer shaping is large. During the shaping process of the filter layer, the corrugations of the filter layer collapse, resulting in the scrapping of the filter layer and the reduction of the qualified rate. Therefore, a filter layer shaping mandrel is developed to provide internal support during the shaping of the filter layer, avoid the collapse of the filter layer, and improve the qualified rate. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a large-size filter element shaping mandrel for a high-precision carbon fiber spinning solution filter, which can effectively solve the problems in the background art.

[0004] In order to achieve the above purpose, the utility model discloses a large-size filter element shaping mandrel for a high-precision carbon fiber spinning solution filter. The technical scheme adopted is as follows: it includes a base. There is a lower die in the middle of the base. Guide columns are arranged on both sides of the lower die. A first lifting block is slidably connected inside the guide columns. A first lifting spring is fixedly connected to the bottom of the first lifting block. A rotating block is rotatably connected inside the first lifting block. A bearing is arranged inside the rotating block. The inner diameter of the bearing is connected to a mandrel. A rubber layer is coated on the mandrel. The other end of the mandrel is rotatably connected to a locking mechanism. The locking mechanism is slidably connected inside the lifting block. A second lifting spring is fixedly connected to the bottom of the locking mechanism. The second lifting spring is fixed to the inside of the base. There is an upper die at the relative position of the lower die above the mandrel. The upper die is connected to a pressing die device.

[0005] As a preferred technical scheme of the utility model, the guide columns include a first guide column and a second guide column. The first lifting block is slidably connected inside the first guide column. The locking mechanism is slidably connected inside the second guide column.

[0006] As a preferred technical scheme of the utility model, the locking mechanism includes a second lifting block and a locking block. An arc-shaped notch is opened in the middle of the second lifting block. Card slots are opened on both sides of the arc-shaped notch. There are rolling balls rotatably connected inside the arc-shaped notch. The locking block has the same structure as the second lifting block. Card blocks are arranged on both sides of the arc-shaped notch of the second lifting block. The mandrel can be fixed inside the arc-shaped notch and rotated through the rolling balls. Through the card slots and the card blocks, the second lifting block and the locking block are clamped, so as to fix the mandrel.

[0007] As a preferred technical solution of the present utility model, the first lifting spring includes a cavity, the cavity is fixed to the inside of the base, a lifting rod is slidably connected inside the cavity, there is a spring between the lifting rod and the bottom of the cavity, and the first lifting spring and the second lifting spring have the same structure, providing an upward resilience force for the core shaft.

[0008] As a preferred technical solution of the present utility model, a rotating handle is provided on the core shaft between the bearing and the rubber layer. When the upper die and the lower die are closed and shaped, the rotating handle can be rotated to drive the core shaft and the rubber layer to rotate inside the filter element, so as to shape the inside of the filter element.

[0009] As a preferred technical solution of the present utility model, an avoidance opening is provided on the base at the relative position of the rotating handle. When the pressing die device presses down, the core shaft moves downward. When approaching the upper surface of the base, the rotating handle will avoid through the avoidance opening and will not conflict with the base.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows: In the present utility model, a rotating block is rotatably connected inside the first lifting block, a bearing is provided inside the rotating block, the inner diameter of the bearing is connected to the core shaft, the core shaft is coated with a rubber layer, the other end of the core shaft is rotatably connected to a locking mechanism, and the core shaft and the rubber layer rotate inside the filter element to shape the inside of the filter element. By rotatably connecting a rotating block inside the first lifting block and providing a bearing inside the rotating block, and connecting the inner diameter of the bearing to the core shaft, one end of the core shaft can be adjusted by a certain angle, making it more convenient to install the filter element. Description of the Drawings

[0011] Figure 1 is a schematic structural diagram of the present utility model;

[0012] Figure 2 is an exploded view of the structure of the present utility model;

[0013] Figure 3 is a schematic diagram of the filter element installation of the present utility model;

[0014] Figure 4 is a schematic diagram of the shaping process of the present utility model;

[0015] Figure 5 is a cross-sectional view of the structure of the present utility model;

[0016] Figure 6 is an enlarged view of part A of the present utility model Figure 1 ;

[0017] Figure 7 is a cross-sectional view of the structure of the present utility model Figure 2 ;

[0018] Figure 8 Schematic diagram of the filter element of the present utility model before shaping;

[0019] Figure 9 Schematic diagram of the filter element of the present utility model after shaping;

[0020] Figure 10 Schematic diagram of the locking mechanism structure of the present utility model.

[0021] In the figure: 1. Base; 101. First guiding column; 102. Second guiding column; 103. Avoidance opening; 104. Lower die; 2. First lifting spring; 201. Second lifting spring; 202. Lifting rod; 203. Spring; 204. Cavity; 3. First lifting block; 4. Second lifting block; 401. Locking block; 402. Card slot; 403. Card block; 404. Ball; 5. Rotating block; 6. Bearing; 7. Core shaft; 701. Rubber layer; 702. Rotating handle; 8. Filter element; 9. Upper die. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment 1

[0023] As Figures 1 to 10 shown, the present utility model discloses a large-size filter element shaping core shaft for a high-precision carbon fiber spinning solution filter. The technical solution adopted is that it includes a base 1. The base 1 is a shell. There is a lower die 104 in the middle of the base 1. Guide columns are provided on the base 1 on both sides of the lower die 104. The guide columns include a first guide column 101 and a second guide column 102. The first guide column 101 is located on the left side of the base 1, and the second guide column 102 is located on the right side of the base 1 as Figure 2As shown, a first lifting block 3 is slidably connected within the first guiding column 101. The first lifting block 3 is a U-shaped block. A rotating block 5 is rotatably connected to the first lifting block 3. A rotating hole is formed in the first lifting block 3. Two sides of the rotating block 5 are provided with rotating shafts. The first lifting block 3 is rotatably connected to the rotating block 5 through the rotating hole and the rotating shafts. The outer diameter of a bearing 6 is fixed within the rotating block 5. The inner diameter of the bearing 6 is fixed to the outer diameter of a core shaft 7. A rubber layer 701 is wrapped around the core shaft 7. A rotating handle 702 is provided on the core shaft 7 between the rubber layer 701 and the bearing 6. An avoidance opening 103 is formed in the base 1 at the relative position of the rotating handle 702. A locking mechanism is provided at the other end of the core shaft 7. The locking mechanism includes a second lifting block 4 and a locking block 401. An arc-shaped notch is formed in the middle of the second lifting block 4. A ball 404 is rotatably connected inside the arc-shaped notch. Card slots 402 are formed in the second lifting block 4 on both sides of the arc-shaped notch. The locking block 401 has the same structure as the second lifting block 4. Clamping blocks 403 are provided on both sides of the arc-shaped notch of the locking block 401. The second lifting block 4 and the locking block 401 are slidably clamped together through the clamping blocks 403 and the card slots 402.

[0024] As a preferred technical solution of the present utility model, a first lifting spring 2 and a second lifting spring 201 are fixedly connected inside the base 1. The first lifting spring 2 includes a cavity 204. The cavity 204 is fixedly connected to the inside of the base 1 below the first lifting block 3. A lifting rod 202 is slidably connected inside the cavity 204. A spring 203 is directly provided between the lower end of the lifting rod 202 and the bottom of the cavity 204. The other end of the lifting rod 202 is connected to the first lifting block 3. The second lifting spring 201 has the same structure as the first lifting spring 2. The second lifting spring 201 is fixed inside the base 1 below the second lifting block 4. The lifting rod 202 of the second lifting spring 201 is connected to the second lifting block 4. There is a pressing die device above the core shaft 7. An upper die 9 is provided on the output shaft of the pressing die device.

[0025] The working principle of the present utility model: First, slide the locking block 401 to separate the locking block 401 from the second lifting block 4. Lift the core shaft 7 by a certain angle and then put the filter element 8 on the rubber layer 701 of the core shaft 7 as Figure 3 shown. Then place the core shaft 7 on the second lifting block 4 and snap the locking block 401 onto the second lifting block 4 to achieve locking as Figure 1 shown. Start the pressing die device to lower the upper die 9. When the upper die 9 presses down on the filter element 8 and continues to press down, the first lifting spring 2 and the second lifting spring 201 are compressed, and the core shaft 7 moves downward until the upper die 9 and the lower die 104 are completely closed as Figure 4As shown, at this time, the filter element 8 is subjected to outer surface shaping by the upper die 9 and the lower die 104. The mandrel 7 is rotated by rotating the handle 702, so that the rubber layer 701 rotates inside the filter element 8 to shape the inside of the filter element 8. After the shaping is completed, the upper die 9 is lifted, the locking block 401 and the second lifting block 4 are separated, and the mandrel 7 is lifted to remove the filter element 8 with the shaping completed. Before shaping, the filter element 8 is Figure 8 state, and after shaping, the filter element 8 is Figure 9 state.

[0026] The circuit and mechanical connections involved in the present utility model are conventional means adopted by those skilled in the art, and technical inspiration can be obtained through a limited number of tests, which belong to well-known common knowledge.

[0027] The components not described in detail in this article are prior art.

[0028] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A large-size filter element shaping mandrel for a high-precision carbon fiber stock filter, comprising a base (1), characterized in that: A lower die (104) is provided in the middle of the base (1), and guide columns are provided on both sides of the lower die (104). A first lifting block (3) is slidably connected to the guide columns, and the bottom of the first lifting block (3) is fixedly connected to a first lifting spring (2). The first lifting block (3) is rotatably connected to a rotating block (5). A bearing (6) is provided in the rotating block (5). The inner diameter of the bearing (6) is connected to a core shaft (7). The core shaft (7) is coated with a rubber layer (701). The other end of the core shaft (7) is rotatably connected to a locking mechanism. The locking mechanism is slidably connected to the inside of the lifting block. The bottom of the locking mechanism is fixedly connected to a second lifting spring (201). The second lifting spring (201) is fixed to the inside of the base (1). An upper die (9) is provided at a relative position above the core shaft (7) to the lower die (104), and the upper die (9) is connected to a die pressing device.

2. The large-size filter element shaping mandrel for a high-precision carbon fiber stock filter according to claim 1, characterized in that: The guide column comprises a first guide column (101) and a second guide column (102); the first guide column (101) is slidably connected to the first lifting block (3); and the second guide column (102) is slidably connected to the locking mechanism.

3. The large-size filter element shaping mandrel for a high-precision carbon fiber stock filter according to claim 2, characterized in that: The locking mechanism comprises a second lifting block (4) and a locking block (401); a circular arc notch is provided in the middle of the second lifting block (4); clamping grooves (402) are provided on both sides of the circular arc notch; a rotatably connected ball (404) is arranged in the circular arc notch; the locking block (401) has the same structure as the second lifting block (4); clamping blocks (403) are provided on both sides of the circular arc notch of the second lifting block (4).

4. The large-size filter element shaping mandrel for a high-precision carbon fiber stock liquid filter according to claim 1, characterized in that: The first lifting spring (2) comprises a cavity (204), the cavity (204) being fixed to the inside of the base (1), the cavity (204) being slidably connected to a lifting rod (202), a spring (203) being arranged between the lifting rod (202) and the bottom of the cavity (204), and the first lifting spring (2) and the second lifting spring (201) having the same structure.

5. The large-size filter element shaping mandrel for a high-precision carbon fiber stock filter according to claim 1, characterized in that: A rotating handle (702) is provided on the core shaft (7) between the bearing (6) and the rubber layer (701).

6. The large-size filter element shaping mandrel for a high-precision carbon fiber stock filter according to claim 5, characterized in that: An escape opening (103) is provided on the base (1) at a position relative to the rotating handle (702).