Auxiliary device for replacing belt carrier roller

By designing an auxiliary device for replacing belt rollers including electric push rods and U-shaped pallets, the problems of high operating strength and safety hazards of replacement rollers in the prior art are solved, and the functions of automatically lifting and replacing rollers are realized, and safety and operation convenience are improved.

CN222922327UActive Publication Date: 2025-05-30ANHUI MASTEEL METALLURGICAL IND TECH SERVICE CO LTD
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Patent Information

Application Number
CN202421569972.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-30
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

When replacing belt rollers in the prior art, the operating strength is high and there are safety hazards. In particular, the rollers are large in size and require manual lifting, which can easily lead to accidental injuries.

Method used

An auxiliary device for replacing belt rollers is designed, including a base, a lifting platform, an electric push rod, a U-shaped pallet and an adjustable support rod. The lifting platform is pushed up through the electric push rod, and the U-shaped pallet lifts the rollers to achieve automatic lifting and replacement.

Benefits of technology

The device can automatically lift the rollers, reduce manual operation strength, improve safety, and facilitate replacement of rollers. It is suitable for rollers of different lengths and diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of belt carrier roller replacement, and discloses an auxiliary device for replacing a belt carrier roller, which comprises a base, a lifting platform is arranged above the base, an electric push rod is fixedly arranged at the center of the top of the base, and the moving end of the electric push rod is fixedly connected with the center of the lower surface of the lifting platform. Two U-shaped supporting plates are symmetrically arranged above the lifting table, supporting rods are fixedly arranged at the bottoms of the two U-shaped supporting plates, and the lower ends of the two supporting rods are adjustably connected with the top of the lifting table. The belt carrier roller can be automatically supported in an auxiliary mode, manual replacement of the belt carrier roller is facilitated, manual operation intensity is reduced, and safety is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt roller replacement, in particular to an auxiliary device for replacing belt rollers. Background Technique

[0002] At present, during the process of conveying materials by belt conveyors in industrial enterprises such as cement, the belt conveyor rollers, as vulnerable parts, need to be regularly inspected and replaced manually. Affected by the structure of the belt conveyor itself or the equipment process layout, there are certain difficulties and dangers in the operation of replacing belt conveyor rollers.

[0003] Among them, the publication (announcement) number: CN219279373U discloses an auxiliary device for replacing belt conveyor rollers, including a foundation cross beam, a horizontal hand-cranked screw jack, and a belt bracket. A groove is opened inside the foundation cross beam, and a mounting block is fixedly connected in the groove. The horizontal hand-cranked screw jack is fixedly installed on the mounting block. The horizontal hand-cranked screw jack includes a first connecting plate, a second connecting plate, a third connecting plate, a fourth connecting plate, a first support rod, a second support rod, a driving rod, and a support block.

[0004] In the above solution, the belt is lifted by the belt bracket. However, it is found in the actual use process that the rollers are relatively large in size and need to be manually lifted by workers during the replacement process, resulting in a large operating intensity. Moreover, once they fall to the ground, they will cause certain harm to people. Therefore, an auxiliary device for replacing belt rollers is proposed. Content of the Utility Model

[0005] The purpose of the utility model is to solve the problems raised in the background technique and propose an auxiliary device for replacing belt rollers.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An auxiliary device for replacing belt rollers includes a base. An elevating platform is arranged above the base. An electric push rod is fixedly arranged at the center of the top of the base, and the moving end of the electric push rod is fixedly connected to the center of the lower surface of the elevating platform. Two U-shaped support plates are symmetrically arranged above the elevating platform. Support rods are fixedly arranged at the bottoms of the two U-shaped support plates, and the lower ends of the two support rods are adjustably connected to the top of the elevating platform.

[0008] Preferably, universal wheels are fixedly arranged at the four corners of the bottom of the base.

[0009] Preferably, auxiliary telescopic rods are fixedly arranged on both sides of the top of the base, and the upper ends of the two auxiliary telescopic rods are fixedly connected to the lower surface of the elevating platform.

[0010] Preferably, a sliding seat is fixedly provided at the lower end of the support rod. Strip-shaped openings are formed on both sides of the top of the lifting platform, and sliding rods are fixedly provided inside the strip-shaped openings. The sliding seat is slidably connected to the sliding rods. The lower end of the support rod is fixedly connected to the top of the sliding seat. A positioning bolt is threadedly provided at the bottom of the sliding seat, and the end of the positioning bolt abuts against the rod wall of the sliding rod.

[0011] Preferably, the sliding rod is a square rod, and a sliding hole matching the sliding rod is provided on the side wall of the sliding seat.

[0012] Preferably, a holding portion is provided at the bottom of the positioning bolt.

[0013] Preferably, two limiting plates are symmetrically provided inside the U-shaped support plate. One side of each of the two limiting plates is rotatably connected to the inner walls on both sides of the U-shaped support plate through a rotating shaft. A spring is fixedly provided between the side surfaces of the two limiting plates and the inner wall of the U-shaped support plate.

[0014] Preferably, the two limiting plates are arranged in an inverted V shape.

[0015] Preferably, a rubber anti-slip pad is fixedly provided on the side of the limiting plate away from the spring.

[0016] Compared with the prior art, the present utility model provides an auxiliary device for replacing a belt idler, which has the following beneficial effects:

[0017] 1. For the auxiliary device for replacing the belt idler, through the provided electric push rod, when the electric push rod extends, it can push up the lifting platform. During the upward movement of the lifting platform, the two ends of the idler are supported by the two U-shaped support plates. When the electric push rod continues to extend, the idler can be automatically lifted upward for replacement without manual lifting, and the safety is relatively high.

[0018] 2. For the auxiliary device for replacing the belt idler, through the provided sliding seat, sliding rod and positioning bolt, when it is necessary to adjust the distance between the two U-shaped support plates, the hand rotates the positioning bolt to separate the end of the positioning bolt from the sliding rod, and then pushes the sliding seat to move on the sliding rod, so that the distance between the U-shaped support plates at the upper ends of the two support rods can be adjusted, and thus idlers of different lengths can be lifted.

[0019] 3. For the auxiliary device for replacing the belt idler, through the limiting plates, rotating shafts and springs provided inside the U-shaped support plate, when the idler is placed inside the U-shaped support plate, the roller wall of the idler contacts the limiting plate, causing the limiting plate to rotate through the rotating shaft and compress the spring, so that the limiting plate has the function of elastic expansion and contraction, which can ensure that idlers of different diameters are lifted. At the same time, the buffering function can protect the idler.

[0020] The parts not involved in this device are the same as the prior art or can be implemented using the prior art. This utility model can automatically assist in lifting the belt idler, facilitating manual replacement of the belt idler, reducing the intensity of manual operation, and having relatively high safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 FIG. is a schematic structural diagram of an auxiliary device for replacing a belt idler proposed by this utility model;

[0022] Figure 2 is Figure 1 a partial cross-sectional view of;

[0023] Figure 3 is Figure 1 a side view of the U-shaped support plate, support rod, and sliding seat in;

[0024] In the figure: 1, base; 2, lifting platform; 3, electric push rod; 4, U-shaped support plate; 5, support rod; 6, universal wheel; 7, auxiliary telescopic rod; 8, sliding seat; 9, sliding rod; 10, positioning bolt; 11, limit plate; 12, rotating shaft; 13, spring; 14, rubber anti-slip pad. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] Next, the technical solutions in the embodiments of this utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all of the embodiments.

[0026] Embodiment 1

[0027] Referring to Figures 1-3 , an auxiliary device for replacing a belt idler includes a base 1. Above the base 1, there is a lifting platform 2. At the center of the top of the base 1, an electric push rod 3 is fixedly provided, and the moving end of the electric push rod 3 is fixedly connected to the center of the lower surface of the lifting platform 2. Above the lifting platform 2, two U-shaped support plates 4 are symmetrically provided. At the bottom of both U-shaped support plates 4, support rods 5 are fixedly provided. The lower ends of the two support rods 5 are adjustably connected to the top of the lifting platform 2. When the electric push rod 3 extends, it can push up the lifting platform 2. During the upward movement of the lifting platform 2, the two ends of the idler are supported by the two U-shaped support plates 4. When the electric push rod 3 continues to extend, it can automatically lift the idler upward for replacement, eliminating the need for manual lifting and having relatively high safety. At the four corners of the bottom of the base 1, universal wheels 6 are fixedly provided. The position of the base 1 can be moved through the universal wheels 6, facilitating the placement of the two U-shaped support plates 4 under the idler. On both sides of the top of the base 1, auxiliary telescopic rods 7 are fixedly provided. The upper ends of the two auxiliary telescopic rods 7 are fixedly connected to the lower surface of the lifting platform 2. The auxiliary telescopic rods 7 can increase the stability of the up and down movement of the lifting platform 2.

[0028] Embodiment 2

[0029] Referring to Figures 2-3 , a sliding seat 8 is fixedly provided at the lower end of the support rod 5. Strip-shaped openings are formed on both sides of the top of the lifting table 2, and slide rods 9 are fixedly provided inside the strip-shaped openings. The sliding seat 8 is slidably connected to the slide rods 9. The lower end of the support rod 5 is fixedly connected to the top of the sliding seat 8. A positioning bolt 10 is provided at the bottom of the sliding seat 8 in a threaded manner, and the end of the positioning bolt 10 abuts against the rod wall of the slide rod 9. The slide rod 9 is a square rod, and a slide hole matching the slide rod 9 is provided on the side wall of the sliding seat 8. The square structure can increase the sliding stability between the sliding seat 8 and the slide rod 9. A holding portion is provided at the bottom of the positioning bolt 10. When it is necessary to adjust the distance between the two U-shaped support plates 4, hold the holding portion with the hand and rotate the positioning bolt 10 so that the end of the positioning bolt 10 is separated from the slide rod 9, and then push the sliding seat 8 to move on the slide rod 9, so that the distance between the U-shaped support plates 4 at the upper ends of the two support rods 5 can be adjusted, so that rollers of different lengths can be lifted up.

[0030] Embodiment 3

[0031] Referring to Figure 3 , two limiting plates 11 are symmetrically provided inside the U-shaped support plate 4. One side of each of the two limiting plates 11 is rotatably connected to the inner walls on both sides of the U-shaped support plate 4 through a rotating shaft 12. A spring 13 is fixedly provided between the side surfaces of the two limiting plates 11 and the inner wall of the U-shaped support plate 4. The two limiting plates 11 are arranged in an inverted V shape. A rubber anti-slip pad 14 is fixedly provided on the side of the limiting plate 11 away from the spring 13. The rubber anti-slip pad 14 can increase the frictional resistance with the roller wall. When the roller is placed inside the U-shaped support plate 4, the roller wall is in contact with the limiting plate 11, so that the limiting plate 11 rotates through the rotating shaft 12 and compresses the spring 13, so that the limiting plate 11 has the function of elastic expansion and contraction, which can ensure that rollers of different diameters are lifted up. At the same time, the buffering function can protect the roller.

Claims

1. An auxiliary device for replacing a belt roller, comprising a base (1), characterized in that: A lifting platform (2) is provided above the base (1), an electric push rod (3) is fixedly provided at the center of the top of the base (1), and the movable end of the electric push rod (3) is fixedly connected to the center of the lower surface of the lifting platform (2), two U-shaped support plates (4) are symmetrically provided above the lifting platform (2), and support rods (5) are fixedly provided at the bottom of the two U-shaped support plates (4), and the lower ends of the two support rods (5) are adjustably connected to the top of the lifting platform (2).

2. The auxiliary device for replacing belt rollers according to claim 1, characterized in that: Universal wheels (6) are fixedly provided at the four corners of the bottom of the base (1).

3. The auxiliary device for replacing belt rollers according to claim 1, characterized in that: Auxiliary telescopic rods (7) are fixedly provided on both sides of the top of the base (1), and the upper ends of the two auxiliary telescopic rods (7) are fixedly connected to the lower surface of the lifting platform (2).

4. The auxiliary device for replacing belt rollers according to claim 1, characterized in that: A sliding seat (8) is fixedly provided at the lower end of the support rod (5), strip-shaped openings are provided on both sides of the top of the lifting platform (2), and a sliding rod (9) is fixedly provided inside the strip-shaped opening, the sliding seat (8) is slidably connected to the sliding rod (9), the lower end of the support rod (5) is fixedly connected to the top of the sliding seat (8), a positioning bolt (10) is threadedly provided at the bottom of the sliding seat (8), and the end of the positioning bolt (10) is arranged to abut against the rod wall of the sliding rod (9).

5. The auxiliary device for replacing belt rollers according to claim 4, characterized in that: The slide rod (9) is a square rod, and the side wall of the slide seat (8) is provided with a slide hole matching the slide rod (9).

6. The auxiliary device for replacing belt rollers according to claim 4, characterized in that: A gripping portion is provided at the bottom of the positioning bolt (10).

7. The auxiliary device for replacing belt rollers according to claim 1, characterized in that: Two limit plates (11) are symmetrically arranged inside the U-shaped support plate (4), one side of the two limit plates (11) is rotatably connected to the inner walls of both sides of the U-shaped support plate (4) through a rotating shaft (12), and a spring (13) is fixed between the side surfaces of the two limit plates (11) and the inner wall of the U-shaped support plate (4).

8. The auxiliary device for replacing belt rollers according to claim 7, characterized in that: The two limiting plates (11) are arranged in an inverted figure eight shape.

9. The auxiliary device for replacing belt rollers according to claim 7, characterized in that: A rubber anti-skid pad (14) is fixedly provided on the side of the limiting plate (11) away from the spring (13).

Citation Information

Patent Citations

  • Auxiliary device for replacing carrier roller of belt conveyor

    CN219279373U