Belt line AOI detecting and guiding platform
By designing a belt line AOI detection and guidance platform for automatic flip inspection and graded material pushing mechanism, the problems of low detection efficiency, poor accuracy and increased costs and risks in the prior art are solved, and efficient and accurate automatic detection and sorting are achieved.
Patent Information
- Application Number
- CN202421832902.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing belt line AOI detection and guidance platforms rely on manual or semi-automatic methods, resulting in low detection efficiency and poor accuracy, and manual sorting increases labor costs and cargo damage risks.
A belt line AOI detection and guidance platform was designed, and automatic flip detection was achieved using electric telescopic rods, steering motors and cargo plywood and other structures, and automatically sorted according to the detection results through a graded material pushing mechanism.
It realizes automatic double-sided inspection without manual operation, improves inspection efficiency and accuracy, reduces manual sorting workload, improves product quality control level, and reduces the risk of cargo damage.
Smart Images
Figure CN222922380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection and guiding equipment, in particular to a belt line AOI detection and guiding platform. Background Technique
[0002] Most of the existing belt line AOI detection and guiding platforms rely on manual or semi-automatic methods to turn over and detect goods, which not only increases the complexity of operation, but also may lead to low detection efficiency. Manual turning over not only takes time, but also may introduce errors due to human factors, affecting the accuracy of detection. In the grading process, the existing technology still mostly relies on manual sorting, which not only increases labor costs, but also may lead to inaccurate grading or low efficiency due to human factors. At the same time, manual sorting may also increase the risk of damage to goods. Therefore, a belt line AOI detection and guiding platform is provided to solve the above problems. Content of the Utility Model
[0003] The purpose of the utility model is to provide a belt line AOI detection and guiding platform to solve the problems raised in the above background technique. It has the advantages of automatically detecting both sides of goods without manual operation and automatically sorting, and solves the problems raised in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution: a belt line AOI detection and guiding platform, including: a fixed bracket, a conveying track is arranged inside the fixed bracket, a track driving motor is fixedly connected to the outside of the fixed bracket, a goods turning mechanism is fixedly connected to the outside of the fixed bracket, a blanking slope is fixedly connected to the outside of the fixed bracket, a support frame is fixedly connected to the outside of the fixed bracket, an optical detection camera is fixedly connected to the side of the support frame, a grading and pushing mechanism is fixedly connected to the outside of the fixed bracket, and goods to be detected are arranged above the conveying track;
[0005] The goods turning mechanism includes a first fixed block, a first electric telescopic rod is fixedly connected above the first fixed block, a telescopic rod fixed block is fixedly connected to the movable end of the first electric telescopic rod, a second electric telescopic rod is fixedly connected inside the telescopic rod fixed block, a fixed cross plate is fixedly connected to the movable end of the second electric telescopic rod, a steering motor is fixedly connected to the side of the fixed cross plate, and a goods clamping plate is rotatably connected to the other end of the fixed cross plate.
[0006] As a further scheme of the utility model: the grading and pushing mechanism includes a second fixed block, an expansion rod fixing plate is fixedly connected above the second fixed block, a third electric telescopic rod is fixedly connected inside the expansion rod fixing plate, and a pushing hopper is fixedly connected to the movable end of the third electric telescopic rod.
[0007] As a further solution of the utility model: The goods turnover mechanism is fixedly connected to the outside of the fixed bracket through the first fixing block.
[0008] As a further solution of the utility model: In each group of the goods turnover mechanisms, the number of the first electric telescopic rods and the second electric telescopic rods is set to two groups.
[0009] As a further solution of the utility model: The rotating shaft of the steering motor penetrates through the fixed cross plate and is fixedly connected to the goods clamping plate.
[0010] As a further solution of the utility model: The grading and pushing mechanism is fixedly connected to the outside of the fixed bracket through the second fixing block.
[0011] As a further solution of the utility model: The number of the third electric telescopic rods is set to two groups.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. In the utility model, through structures such as electric telescopic rods, steering motors and goods clamping plates, automatic turning over during detection is realized, which greatly simplifies the detection process. No manual operation is required throughout the process, ensuring that both sides of the goods can be comprehensively detected, and improving the detection efficiency and accuracy.
[0014] 2. In the utility model, through the grading and pushing mechanism, the goods can be automatically graded according to the detection results, and the defective or unqualified goods can be separated in time, avoiding the mixing of unqualified products into qualified products, improving the product quality control level. At the same time, the workload of manual sorting is reduced, which also provides convenience for subsequent processing. Description of the Drawings
[0015] Figure 1 is the overall structural schematic diagram of the utility model;
[0016] Figure 2 is the structural schematic diagram of the second perspective of the utility model;
[0017] Figure 3 is the structural schematic diagram of the goods turnover mechanism in the utility model;
[0018] Figure 4 is the structural schematic diagram of the grading and pushing mechanism in the utility model.
[0019] In the figure: 1, fixed bracket; 2, conveyor track; 3, track drive motor; 4, goods turnover mechanism; 41, first fixed block; 42, first electric telescopic rod; 43, telescopic rod fixed block; 44, second electric telescopic rod; 45, fixed cross plate; 46, steering motor; 47, goods clamping plate; 5, blanking ramp; 6, support frame; 7, optical detection camera; 8, grading pusher mechanism; 81, second fixed block; 82, telescopic rod fixing plate; 83, third electric telescopic rod; 84, pusher hopper; 9, goods to be detected. Detailed implementation mode
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "setting" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. Next, the embodiments of the present invention will be described according to its overall structure.
[0022] Refer to Figures 1 to 3, in the embodiment of the present utility model, the belt - line AOI detection and guiding platform includes: a fixed bracket 1, a conveying crawler 2 is arranged inside the fixed bracket 1, a crawler driving motor 3 is fixedly connected to the outside of the fixed bracket 1, a goods turning mechanism 4 is fixedly connected to the outside of the fixed bracket 1, a blanking ramp 5 is fixedly connected to the outside of the fixed bracket 1, a support frame 6 is fixedly connected to the outside of the fixed bracket 1, an optical detection camera 7 is fixedly connected to the side of the support frame 6, a grading pusher mechanism 8 is fixedly connected to the outside of the fixed bracket 1, and a goods to be detected 9 is arranged above the conveying crawler 2;
[0023] The goods turning mechanism 4 includes a first fixed block 41. The goods turning mechanism 4 is fixedly connected to the outside of the fixed bracket 1 through the first fixed block 41. A first electric telescopic rod 42 is fixedly connected above the first fixed block 41. The movable end of the first electric telescopic rod 42 is fixedly connected with a telescopic rod fixed block 43. A second electric telescopic rod 44 is fixedly connected inside the telescopic rod fixed block 43. The number of the first electric telescopic rod 42 and the second electric telescopic rod 44 in each group of goods turning mechanisms 4 is set to two. The movable end of the second electric telescopic rod 44 is fixedly connected with a fixed cross - plate 45. A steering motor 46 is fixedly connected to the side of the fixed cross - plate 45. The other end of the fixed cross - plate 45 is rotatably connected with a goods clamping plate 47. The rotating shaft of the steering motor 46 passes through the fixed cross - plate 45 and is fixedly connected with the goods clamping plate 47. When the goods to be detected 9 passes through the first group of optical detection cameras 7 and is detected, when the goods to be detected 9 moves between the two groups of goods turning mechanisms 4 after passing through the conveying crawler 2, the second electric telescopic rod 44 extends to clamp the goods to be detected 9 tightly. At this time, the first electric telescopic rod 42 extends to lift the goods to be detected 9, drives the steering motor 46, turns the goods to be detected 9 over, then the first electric telescopic rod 42 shortens to return the goods to be detected 9 to the initial height, and the second electric telescopic rod 44 retracts to place the goods to be detected 9 back on the conveying crawler 2 and move it to the lower part of the next group of optical detection cameras 7 for reverse - side detection.
[0024] Refer to Figure 1 , Figure 2 and Figure 4, the grading and feeding mechanism 8 includes a second fixing block 81. The grading and feeding mechanism 8 is fixedly connected to the outside of the fixed bracket 1 through the second fixing block 81. Above the second fixing block 81, there is a telescopic rod fixing plate 82 fixedly connected. Inside the telescopic rod fixing plate 82, there is a third electric telescopic rod 83 fixedly connected. The movable end of the third electric telescopic rod 83 is fixedly connected with a feeding hopper 84. The number of the third electric telescopic rods 83 is set to two groups. The goods after two-sided inspection can be graded according to their inspection results. After the goods to be inspected 9 that have completed the inspection are moved to a suitable position, according to the inspection results, it is possible to select to drive the third electric telescopic rod 83 to push the feeding hopper 84, and push the defective or unqualified goods to be inspected 9 to the discharge of the blanking slope 5, and the remaining qualified goods to be inspected 9 move along with the conveyor track 2 to continue the subsequent inspection or collection.
[0025] The working principle of the present utility model is: Place the goods to be inspected 9 at the starting end of the conveyor track 2, start the track driving motor 3, drive the conveyor track 2 to operate, and convey the goods to be inspected 9 forward;
[0026] When the goods to be inspected 9 move under the first group of optical inspection cameras 7, the camera captures its front image and conducts a preliminary inspection and analysis. The inspection result initially determines the basic condition of the goods, but at this time, only one side of the inspection is completed;
[0027] The goods to be inspected 9 continue to move along the conveyor track 2. When it reaches between the two groups of goods flipping mechanisms 4, the second electric telescopic rod 44 extends, clamps the goods through the goods clamping plate 47. Then, the first electric telescopic rod 42 extends, raises the goods to a certain height, starts the steering motor 46, drives the goods clamping plate 47 to drive the goods to rotate 180 degrees, realizes the turning over of the goods. After the turning over is completed, the first electric telescopic rod 42 shortens, the second electric telescopic rod 44 retracts, puts the goods back on the conveyor track 2, and continues to move forward. Then, the first electric telescopic rod 42 cooperates with the steering motor 46 to turn the goods clamping plate 47 back to the initial position;
[0028] The turned-over goods to be inspected 9 move under the second group of optical inspection cameras 7 for the reverse inspection. The camera captures the reverse image and combines it with the front inspection result for a more comprehensive quality assessment;
[0029] After the inspection is completed, the goods to be inspected 9 continue to move along the conveyor track 2. According to the inspection results, the system judges the quality grade of the goods. When the defective or unqualified goods reach the position of the grading and feeding mechanism 8, the corresponding third electric telescopic rod 83 starts, pushes the feeding hopper 84 to push the goods to the blanking slope 5, realizes the separation of the unqualified products, and the qualified goods continue to move along the conveyor track 2 for subsequent collection or further processing.
[0030] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.
Claims
1. Belt line AOI detection and guiding platform, characterized by: include: A fixed bracket (1), wherein a conveying crawler (2) is arranged on the inner side of the fixed bracket (1), a crawler driving motor (3) is fixedly connected to the outer side of the fixed bracket (1), a cargo turning mechanism (4) is fixedly connected to the outer side of the fixed bracket (1), a material discharge slope (5) is fixedly connected to the outer side of the fixed bracket (1), a support frame (6) is fixedly connected to the outer side of the fixed bracket (1), an optical detection camera (7) is fixedly connected to the side of the support frame (6), a graded material pushing mechanism (8) is fixedly connected to the outer side of the fixed bracket (1), and cargo to be detected (9) is arranged above the conveying crawler (2); The cargo turning mechanism (4) comprises a first fixed block (41), a first electric telescopic rod (42) is fixedly connected to the top of the first fixed block (41), a movable end of the first electric telescopic rod (42) is fixedly connected to a telescopic rod fixing block (43), a second electric telescopic rod (44) is fixedly connected to the inner side of the telescopic rod fixing block (43), a movable end of the second electric telescopic rod (44) is fixedly connected to a fixed transverse plate (45), a steering motor (46) is fixedly connected to the side of the fixed transverse plate (45), and the other end of the fixed transverse plate (45) is rotatably connected to a cargo clamping plate (47).
2. The belt line AOI detection and guiding platform according to claim 1 is characterized in that: The grading material pushing mechanism (8) comprises a second fixed block (81), a telescopic rod fixing plate (82) is fixedly connected to the upper side of the second fixed block (81), a third electric telescopic rod (83) is fixedly connected to the inner side of the telescopic rod fixing plate (82), and a push hopper (84) is fixedly connected to the movable end of the third electric telescopic rod (83).
3. The belt line AOI detection and guiding platform according to claim 1 is characterized in that: The cargo turning mechanism (4) is fixedly connected to the outer side of the fixed bracket (1) via a first fixed block (41).
4. The belt line AOI detection and guiding platform according to claim 1 is characterized in that: Two groups of first electric telescopic rods (42) and second electric telescopic rods (44) are provided in each group of the cargo turning mechanism (4).
5. The belt line AOI detection and guiding platform according to claim 1 is characterized in that: The rotating shaft of the steering motor (46) passes through the fixed transverse plate (45) and is fixedly connected to the cargo clamping plate (47).
6. The belt line AOI detection and guiding platform according to claim 2 is characterized in that: The grading material pushing mechanism (8) is fixedly connected to the outside of the fixed bracket (1) via a second fixed block (81).
7. The belt line AOI detection and guiding platform according to claim 2 is characterized in that: The third electric telescopic rods (83) are provided in two groups.