Feeding device
By designing a mechanized loading device for the synthesis of hydrazine nitrate nickel nitrate detonation drug products, the human-machine isolation operation is achieved using industrial robot arms and vacuum suction cups, solving the health risks of raw materials' corrosiveness and toxicity, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202421638633.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In the process of synthesizing hydrazine nitrate nitrate detonator products, the raw materials are highly corrosive and toxic, and those directly involved in the ingredients will face health risks.
A feeding device is designed, including industrial robot arms, material rationing components and vacuum suction cups, which realizes mechanized feeding and man-machine isolation operations, reducing the risk of human operations.
Through mechanized feeding, the production line operation efficiency and safety level are improved, the material spilling and waste are reduced, and the burden of subsequent cleaning work is reduced.
Smart Images

Figure CN222922458U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying, in particular to a feeding device. Background Art
[0002] The raw materials for synthesizing nickel hydrazine nitrate primary explosive products are highly corrosive and toxic. During the batching process, if personnel directly participate in the raw material configuration process, it will damage their physical health. Content of the Utility Model
[0003] The utility model aims to solve at least one of the technical problems in the related art to some extent. For this reason, an object of the utility model is to provide a feeding device, which realizes mechanized feeding, solves the problem of man-machine isolation operation in the feeding link of the civil explosive industry, realizes machine substitution for humans, and improves the production line operation efficiency and intrinsic safety level.
[0004] A feeding device according to the utility model includes an industrial robot arm, a first material proportioning component, and a second material proportioning component. The first material proportioning component and the second material proportioning component are respectively arranged on both sides of the industrial robot arm. An empty bag collection component is arranged in front of the industrial robot arm. The first material proportioning component, the empty bag collection component, and the second material proportioning component are all arranged within the conveying range of the robot arm. A suction cup mounting seat is installed at the free end of the robot arm, a vacuum suction cup is installed at the lower end of the suction cup mounting seat, a material bag auxiliary fixing component is arranged outside the vacuum suction cup, and the material bag auxiliary fixing component is connected to the suction cup mounting seat.
[0005] Preferably, the first material proportioning component includes a material weighing component, a batching tank, and a bag breaking component. A first mounting rack is installed outside the batching tank, the bag breaking component is installed at the upper end of the first mounting rack, a feeding hopper is arranged below the bag breaking component, the feeding hopper is connected to the first mounting rack, the outlet of the feeding hopper is connected to the inlet of the batching tank, and the material weighing component is arranged in front of the first mounting rack.
[0006] Preferably, the material weighing component includes a second mounting rack, a weighing platform, and a material bag positioning frame. The weighing platform is arranged above the second mounting rack. A through hole is formed in the middle of the second mounting rack. A second cylinder is installed below the second mounting rack at the through hole. The telescopic end of the second cylinder is connected to the weighing platform through the through hole. Guide holes are formed at the corresponding four corners of the second mounting rack. Guide rods are slidably installed up and down inside the guide holes. The upper ends of the guide rods are connected to the weighing platform, and the material bag positioning frame is installed at the upper end of the weighing platform.
[0007] Preferably, the bag-breaking assembly includes four sets of third cylinders and four sets of blades. The four sets of third cylinders are respectively installed at the four corners of the upper end of the first mounting bracket and arranged along the diagonal. The telescopic end of each set of third cylinders is connected to a set of blades through a blade traction rod.
[0008] Preferably, the material bag auxiliary fixing assembly includes two sets of mounting rods, four sets of pressing blocks and four sets of pressing bars. The two sets of mounting rods are symmetrically arranged on both sides of the suction cup mounting seat and fixed to the suction cup mounting seat through connecting rods. Each set of mounting rods is provided with two sets of pressing bars. Each set of pressing bars is slidably connected to the mounting rod. A set of pressing blocks is installed at the lower end of each set of pressing bars. An inclined needle mounting groove is formed at the lower end of each set of pressing blocks. A bag body fixing needle is slidably installed inside the needle mounting groove. A first cylinder is installed on one side of the needle mounting groove away from the suction cup mounting seat. The telescopic end of the first cylinder is connected to the bag body fixing needle.
[0009] The beneficial effects of the present utility model are as follows:
[0010] (1) Through the combined action of the industrial robot arm and the vacuum suction cup, the material bag is transported to the designated position, realizing mechanized feeding.
[0011] (2) Two sets of material proportioning assemblies are respectively arranged on both sides of the industrial robot arm, realizing double-station mechanized feeding.
[0012] (3) A material bag auxiliary fixing assembly is arranged outside the vacuum suction cup. The bag body fixing needle driven by the cylinder fixes the four corners of the material bag, playing an auxiliary fixing role, and ensuring that the material in the packaging bag can completely fall into the batching tank, reducing material spillage and waste and avoiding cleaning after work.
[0013] (4) After the material bag is placed on the weighing platform, it is transported to the upper end of the bag-breaking assembly to monitor the mass of the material grabbed each time.
[0014] (5) In the bag-breaking assembly, the blade repeatedly moves through the cylinder to perform the bag-breaking process on the surface of the material bag. After the bag-breaking is completed, the solid nickel nitrate falls into the hopper and then enters the batching tank. Description of the Drawings
[0015] In the drawings:
[0016] Figure 1 is a schematic structural diagram of the feeding device proposed by the present utility model;
[0017] Figure 2 is a schematic structural diagram of the material bag auxiliary fixing assembly proposed by the present utility model;
[0018] Figure 3Schematic diagram of the structure of the material weighing assembly proposed by the present utility model;
[0019] Figure 4 Schematic diagram of the structure of the bag-breaking assembly proposed by the present utility model.
[0020] In the figure: 1 - industrial robot arm, 2 - material bag auxiliary fixing assembly, 3 - first material proportioning assembly, 4 - empty bag collection assembly, 5 - second material proportioning assembly, 6 - vacuum suction cup, 7 - suction cup mounting seat;
[0021] 21 - connecting rod, 22 - mounting rod, 23 - pressing block, 24 - first cylinder, 25 - pressing lever;
[0022] 31 - material weighing assembly, 32 - batching tank, 33 - bag-breaking assembly, 34 - first mounting bracket;
[0023] 311 - second cylinder, 312 - second mounting bracket, 313 - weighing platform, 314 - material bag positioning frame, 315 - guide rod;
[0024] 331 - third cylinder, 332 - blade traction rod, 333 - blade. Specific implementation mode
[0025] Referring to Figure 1 and Figure 2 , a feeding device includes an industrial robot arm 1, a first material proportioning assembly 3 and a second material proportioning assembly 5. The first material proportioning assembly 3 and the second material proportioning assembly 5 are respectively arranged on both sides of the industrial robot arm 1. An empty bag collection assembly 4 is arranged in front of the industrial robot arm 1. The first material proportioning assembly 3, the empty bag collection assembly 4 and the second material proportioning assembly 5 are all arranged within the conveying range of the robot arm 1. A suction cup mounting seat 7 is installed at the free end of the robot arm 1. A vacuum suction cup 6 is installed at the lower end of the suction cup mounting seat 7. A material bag auxiliary fixing assembly 2 is arranged outside the vacuum suction cup 6. The material bag auxiliary fixing assembly 2 is connected to the suction cup mounting seat 7.
[0026] In this embodiment, both the first material proportioning assembly 3 and the second material proportioning assembly 5 are within the conveying range of the robot arm 1. The robot arm 1 drives the vacuum suction cup 6 to convey the material bag to the designated position.
[0027] Obviously, based on the above, the device realizes double-station mechanized feeding.
[0028] In this embodiment, referring to Figure 1, the first material proportioning component 3 includes a material weighing component 31, a batching tank 32, and a bag-breaking component 33. A first mounting frame 34 is installed outside the batching tank 32. The bag-breaking component 33 is installed at the upper end of the first mounting frame 34. A feed hopper is arranged below the bag-breaking component 33. The feed hopper is connected to the first mounting frame 34, and the outlet of the feed hopper is connected to the inlet of the batching tank 32. The material weighing component 31 is arranged in front of the first mounting frame 34.
[0029] Obviously, based on the above, the device monitors the mass of the material grabbed each time through the material weighing component 31. When the material is grabbed above the bag-breaking component 33, the reduced mass of the weighing platform 313 is the mass of the material grabbed this time. The material completes the bag-breaking process through the action of the bag-breaking component 33. After the solid nickel nitrate falls into the feed hopper, it enters the batching tank, realizing the mechanized transportation of solid nickel nitrate.
[0030] In this embodiment, the first material proportioning component 3 and the second material proportioning component 5 have the same structure;
[0031] Obviously, based on the above, the second material proportioning component 5 can also realize the function of the first material proportioning component 3.
[0032] In this embodiment, referring to Figure 3 , the material weighing component 31 includes a second mounting frame 312, a weighing platform 313, and a material bag positioning frame 314. The weighing platform 313 is arranged above the second mounting frame 312. A through hole is opened in the middle of the second mounting frame 312. A second air cylinder 311 is installed below the through hole of the second mounting frame 312. The telescopic end of the second air cylinder 311 is connected to the weighing platform 313 through the through hole. Guide holes are opened at the corresponding four corners of the second mounting frame 312. Guide rods 315 are slidably installed up and down inside the guide holes. The upper ends of the guide rods 315 are connected to the weighing platform 313. The material bag positioning frame 314 is installed at the upper end of the weighing platform 313.
[0033] Obviously, based on the above, after multiple groups of material bags are placed above the weighing platform 313, the weighing platform 313 monitors the mass of multiple groups of material bags in real time. When the feeding process starts, every time the industrial robot arm 1 completes the transportation of a material bag, the second air cylinder 311 rises by a preset length according to a preset program to ensure that the industrial robot arm 1 grabs the material bag at a specified position.
[0034] In this embodiment, referring to Figure 4 , the bag-breaking component 33 includes four groups of third air cylinders 331 and four groups of blades 333. The four groups of third air cylinders 331 are respectively installed at the four corners of the upper end of the first mounting frame 34 and are arranged along the diagonal. The telescopic end of each group of third air cylinders 331 is connected to a group of blades 333 through a blade traction rod 332.
[0035] Obviously, based on the above, the blade 333 repeatedly moves through the third cylinder 331 to perform the bag-breaking process on the surface of the material bag.
[0036] In this embodiment, referring to Figure 2 , the material bag auxiliary fixing assembly 2 includes two groups of mounting rods 22, four groups of pressing blocks 23 and four groups of pressing bars 25. The two groups of mounting rods 22 are symmetrically arranged on both sides of the suction cup mounting seat 7 and are fixed to the suction cup mounting seat 7 through the connecting rod 21. Each group of mounting rods 22 is provided with two groups of pressing bars 25. Each group of pressing bars 25 is slidably connected to the mounting rod 22. A pressing block 23 is installed at the lower end of each group of pressing bars 25. An inclined needle mounting groove is formed at the lower end of each group of pressing blocks 23. A bag body fixing needle is slidably installed inside the needle mounting groove. A first cylinder 24 is installed on the side of the needle mounting groove away from the suction cup mounting seat 7. The telescopic end of the first cylinder 24 is connected to the bag body fixing needle.
[0037] Obviously, based on the above, by adjusting the relative position of the pressing bar 25 and the mounting rod 22, the pressing bar 25 is located at the edge close to the material bag. The central part of the material bag is fixed by the vacuum suction cup 6, and the four corners of the material bag are fixed by the bag body fixing needles driven by the first cylinder 24.
[0038] In summary, this device realizes:
[0039] (1) Through the combined action of the industrial robot arm and the vacuum suction cup, the material bag is transported to the designated position, realizing mechanized feeding;
[0040] (2) Two groups of material proportioning components are respectively arranged on both sides of the industrial robot arm, realizing double-station mechanized feeding;
[0041] (3) A material bag auxiliary fixing assembly is arranged outside the vacuum suction cup. The four corners of the material bag are fixed by the bag body fixing needles driven by the cylinder, playing an auxiliary fixing role, and ensuring that the materials in the packaging bag can completely fall into the batching tank, reducing material spillage and waste and avoiding post-shift cleaning;
[0042] (4) After the material bag is placed on the weighing platform, it is then transported to the upper end of the bag-breaking assembly to monitor the mass of the material grabbed each time;
[0043] (5) In the bag-breaking assembly, the blade repeatedly moves through the cylinder to perform the bag-breaking process on the surface of the material bag. After the bag-breaking is completed, the solid nickel nitrate falls into the hopper and then enters the batching tank.
Claims
1. A feeding device, characterized in that: The invention comprises an industrial robot arm (1), a first material proportioning component (3) and a second material proportioning component (5), wherein the first material proportioning component (3) and the second material proportioning component (5) are respectively arranged on both sides of the industrial robot arm (1), an empty bag collecting component (4) is arranged in front of the industrial robot arm (1), the first material proportioning component (3), the empty bag collecting component (4) and the second material proportioning component (5) are all arranged within the conveying range of the robot arm (1), a suction cup mounting seat (7) is installed at the free end of the robot arm (1), a vacuum suction cup (6) is installed at the lower end of the suction cup mounting seat (7), a material bag auxiliary fixing component (2) is arranged on the outer side of the vacuum suction cup (6), and the material bag auxiliary fixing component (2) is connected to the suction cup mounting seat (7).
2. A feeding device according to claim 1, characterized in that: The first material proportioning component (3) comprises a material weighing component (31), a batching tank (32) and a bag breaking component (33); a first mounting frame (34) is mounted on the outer side of the batching tank (32); the bag breaking component (33) is mounted on the upper end of the first mounting frame (34); a lower hopper is arranged below the bag breaking component (33); the lower hopper is connected to the first mounting frame (34); the outlet of the lower hopper is connected to the feed port of the batching tank (32); and the material weighing component (31) is arranged in front of the first mounting frame (34).
3. A feeding device according to claim 2, characterized in that: The material weighing assembly (31) comprises a second mounting frame (312), a weighing platform (313) and a material bag positioning frame (314); the weighing platform (313) is arranged above the second mounting frame (312); a through hole is provided in the middle of the second mounting frame (312); a second cylinder (311) is installed below the through hole on the second mounting frame (312); the telescopic end of the second cylinder (311) is connected to the weighing platform (313) through the through hole; guide holes are provided at the corresponding four corners of the second mounting frame (312); a guide rod (315) is slidably installed inside the guide hole; the upper end of the guide rod (315) is connected to the weighing platform (313); and the material bag positioning frame (314) is installed at the upper end of the weighing platform (313).
4. A feeding device according to claim 2, characterized in that: The bag breaking assembly (33) comprises four groups of third cylinders (331) and four groups of blades (333). The four groups of third cylinders (331) are respectively mounted at the four corners of the upper end of the first mounting frame (34) and are arranged along the diagonal lines. The telescopic end of each group of the third cylinders (331) is connected to a group of blades (333) via a blade traction rod (332).
5. A feeding device according to claim 1, characterized in that: The material bag auxiliary fixing component (2) comprises two groups of mounting rods (22), four groups of pressing blocks (23) and four groups of pressing bars (25). The two groups of mounting rods (22) are symmetrically arranged on both sides of the suction cup mounting seat (7) and are fixed to the suction cup mounting seat (7) through a connecting rod (21). Each group of mounting rods (22) is provided with two groups of pressing bars (25). Each group of pressing bars (25) is slidably connected to the mounting rods (22). A group of pressing blocks (23) is installed at the lower end of each group of pressing bars (25). An oblique needle body mounting groove is provided at the lower end of each group of pressing blocks (23). A bag body fixing needle is slidably installed inside the needle body mounting groove. A first cylinder (24) is installed on the side of the needle body mounting groove away from the suction cup mounting seat (7). The telescopic end of the first cylinder (24) is connected to the bag body fixing needle.