Robot intelligent partition loading system
By introducing an image recognizer and an RFID recognizer into the intelligent loading system, combined with the robotic arm components, automated and digital loading operations are achieved, solving the problems of low loading efficiency and low intelligence in the existing systems, and significantly improving the loading efficiency and system utilization rate.
Patent Information
- Application Number
- CN202421604932.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing intelligent loading system requires manual operation and recording of the vehicle models, and the level of intelligence and digitalization is low, resulting in low loading efficiency and low system utilization.
A robot intelligent partition loading system is designed, using an image recognizer and an RFID recognizer to intelligently load the vehicle through image analysis and area planning, and through robotic arm components, realizing automated and digital operations.
It significantly improves the loading efficiency and system utilization rate, realizes a highly intelligent and digital loading process, and reduces manpower intervention.
Smart Images
Figure CN222922533U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of intelligent loading, in particular to a robot intelligent partition loading system. Background Art
[0002] With the rapid development of automation technology, intelligent loading systems are gradually becoming an emerging industry in the logistics and manufacturing industries. By simplifying the loading process, reducing the need for manpower, and improving operation efficiency and safety. However, existing intelligent loading systems still require manual operation to record vehicle models, and their level of intelligence and digitization is relatively low. How to improve loading efficiency and make full use of the working advantages of loading systems has become an urgent problem to be solved in the logistics and manufacturing industries. Content of the Utility Model
[0003] Aiming at the above problems, the purpose of the utility model is to provide a robot intelligent partition loading system.
[0004] The utility model provides the following technical solution: A robot intelligent partition loading system, including an image recognizer, a slide rail, an industrial control module, a host display screen, a data processing module, a control module, an information collection module, and a loading area. Among them, an RFID recognizer is embedded inside the image recognizer, and a data processing module is embedded inside the host display screen. The industrial control module consists of a control module and a robotic arm assembly. The control module includes industrial control computer I, industrial control computer II, industrial control computer III, and industrial control computer IV. The robotic arm assembly includes robotic gripper I, robotic gripper II, robotic gripper III, and robotic gripper IV. The information collection module includes information collection unit I, information collection unit II, information collection unit III, and information collection unit IV. Robotic gripper I, industrial control computer I, and information collection unit I form the first station, robotic gripper II, industrial control computer II, and information collection unit II form the second station, robotic gripper III, industrial control computer III, and information collection unit III form the third station, and robotic gripper IV, industrial control computer IV, and information collection unit IV form the fourth station.
[0005] The image recognizer is placed above the front end of the loading area. A pair of slide rails are arranged on both sides of the loading area. The first station and the second station slide on the left slide rail, and the third station and the fourth station slide on the right slide rail.
[0006] The loading area is a one-way entry and exit site. Inside the loading area are the carriages to be loaded, and the carriages to be loaded are large single carriages, or small first carriages and second carriages.
[0007] Further, the second station and the fourth station are located in the front half of the loading area, and the first station and the third station are located in the rear half of the loading area.
[0008] Further, the data processing module includes functions of image recognition and area planning.
[0009] Furthermore, the control module, the robotic arm assembly, and the information acquisition module are connected to an external controller through wires.
[0010] Furthermore, the single carriage is divided into four areas A, B, C, and D according to the front-back and left-right centerlines of the loading area.
[0011] Furthermore, the first carriage is divided into two areas A and B according to the front-back centerline of the loading area, and the second carriage is divided into two areas C and D according to the front-back centerline of the loading area.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. The present utility model designs a double-sided four-station loading mechanism. The image recognition device captures the image information of the carriage to be loaded and transmits it to the data processing module of the host display screen through the RFID recognition device. After image analysis and area planning, the carriage to be loaded is divided into different layers and areas. The industrial control computer drives the robotic arm assembly to perform the loading process at the corresponding stations, significantly improving the level of intelligence and digitization.
[0014] 2. According to the size information of the carriage to be loaded, for a large single carriage, the four stations carry out the loading work simultaneously without affecting each other. For the small first carriage and the second carriage, the second and fourth stations in the front half of the loading area and the first and third stations in the rear half carry out the loading work simultaneously, significantly improving the loading efficiency and the utilization rate of the loading system. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the single-zone loading mechanism of the present utility model;
[0016] Figure 2 It is a schematic diagram of the double-zone loading system of the present utility model;
[0017] Figure 3 It is a schematic diagram of the zone loading system of the present utility model;
[0018] In the figure: 1. Image recognition device; 2. Slide rail; 3. First station; 4. Second station; 5. Third station; 6. Fourth station; 7. Single carriage; 8. First carriage; 9. Second carriage; 10. RFID recognition device; 11. Host display screen; 12. Data processing module; 13. Control module; 14. Information acquisition module; 15. Loading area. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative work belong to the scope of protection of the present utility model.
[0020] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0022] Please refer to Figure 1 、 Figure 2 、 Figure 3, a technical solution provided by the present utility model: a robot intelligent partition loading system, including an image recognizer 1, a slide rail 2, an industrial control module, a host display screen 11, a data processing module 12, a control module 13, an information acquisition module 14, and a loading area 15. Among them, an RFID recognizer 10 is embedded inside the image recognizer 1, the data processing module 12 is embedded inside the host display screen 11, the industrial control module is composed of the control module 13 and a robotic arm assembly. The control module 13 includes an industrial control computer I, an industrial control computer II, an industrial control computer III, and an industrial control computer IV. The robotic arm assembly includes a robotic gripper I, a robotic gripper II, a robotic gripper III, and a robotic gripper IV. The information acquisition module 14 includes an information acquisition unit I, an information acquisition unit II, an information acquisition unit III, and an information acquisition unit IV. The robotic gripper I, the industrial control computer I, and the information acquisition unit I form the first work station 3. The robotic gripper II, the industrial control computer II, and the information acquisition unit II form the second work station 4. The robotic gripper III, the industrial control computer III, and the information acquisition unit III form the third work station 5. The robotic gripper IV, the industrial control computer IV, and the information acquisition unit IV form the fourth work station 6.
[0023] The image recognizer 1 is placed above the front end of the loading area 15. A pair of slide rails 2 are arranged on both sides of the loading area 15. The first work station 3 and the second work station 4 slide on the left slide rail 2, and the third work station 5 and the fourth work station 6 slide on the right slide rail 2.
[0024] The loading area 15 is a one-way entry and exit site, and the loading area 15 contains the carriage to be loaded.
[0025] Preferably, the second work station 4 and the fourth work station 6 are located in the front half of the loading area 15, and the first work station 3 and the third work station 5 are located in the rear half of the loading area 15.
[0026] Preferably, the data processing module 12 includes functions of image recognition and area planning.
[0027] Preferably, the control module 13, the robotic arm assembly, and the information acquisition module 14 are connected to an external controller through wires.
[0028] Working principle: When the carriage to be loaded is a large single carriage 7, as Figure 1 , Figure 3 shown, the large single carriage 7 moves along Figure 1It drives into the loading area 15 in the direction of the arrow in the figure. The image recognizer 1 captures the image information of the single carriage 7 and transmits it to the data processing module 12 of the host display screen 11 through the RFID recognizer 10. After image analysis and area planning, the loading area 15 is divided into four areas A, B, C, and D according to the front-back and left-right centerlines. The second work station 4 and the fourth work station 6 move to the vicinity of area A and area B respectively, and the first work station 3 and the third work station 5 move to the vicinity of area C and area D respectively. The industrial control computer I controls the mechanical gripper I to load the materials in area C, the industrial control computer III controls the mechanical gripper III to load the materials in area D, the industrial control computer II controls the mechanical gripper II to load the materials in area A, and the industrial control computer IV controls the mechanical gripper IV to load the materials in area B. During the loading process, the loading quantity information is transmitted to the host display screen 11 through the information collection module 14 to achieve automatic counting and storage. After the loading is completed, the large single carriage 7 drives out of the loading area 15, and the whole process is highly intelligent and digitalized.
[0029] When the carriages to be loaded are the small first carriage 8 and the second carriage 9, as Figure 2 , Figure 3 shown, the second carriage 9 and the first carriage 8 drive into the loading area 15 in sequence along the Figure 2 arrow direction in the figure. The image recognizer 1 captures the image information and transmits it to the data processing module 12 of the host display screen 11 through the RFID recognizer 10. After image analysis and area planning, the second carriage 9 is divided into two areas C and D according to the front-back centerline of the loading area 15, and the first carriage 8 is divided into two areas A and B according to the front-back centerline of the loading area 15. The subsequent loading process is the same as that described in the previous section. The loading system is fully utilized to realize the synchronous loading process of two small carriages, and the loading efficiency is significantly improved.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Technical staff in this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and do not limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A robot intelligent partition loading system, characterized by: The invention comprises an image recognizer (1), a slide rail (2), an industrial control module, a host display screen (11), a data processing module (12), a control module (13), an information collection module (14) and a loading area (15), wherein the image recognizer (1) has an RFID recognizer (10) embedded therein, the host display screen (11) has a data processing module (12) embedded therein, the industrial control module is composed of a control module (13) and a mechanical arm assembly, the control module (13) comprises an industrial control computer I, an industrial control computer II, an industrial control computer III, an industrial control computer IV, and the mechanical arm assembly It comprises a mechanical gripper I, a mechanical gripper II, a mechanical gripper III and a mechanical gripper IV, wherein the information acquisition module (14) comprises an information acquisition unit I, an information acquisition unit II, an information acquisition unit III and an information acquisition unit IV, wherein the mechanical gripper I, an industrial computer I and an information acquisition unit I form a first workstation (3), the mechanical gripper II, an industrial computer II and an information acquisition unit II form a second workstation (4), the mechanical gripper III, an industrial computer III and an information acquisition unit III form a third workstation (5), and the mechanical gripper IV, an industrial computer IV and an information acquisition unit IV form a fourth workstation (6); The image recognition device (1) is placed above the front end of the loading area (15), and a pair of slide rails (2) are arranged on both sides of the loading area (15). The first station (3) and the second station (4) slide on the left slide rail (2), and the third station (5) and the fourth station (6) slide on the right slide rail (2); The loading area (15) is a one-way entry and exit site. The loading area (15) contains carriages to be loaded, which are large single carriages (7), or small first carriages (8) and second carriages (9).
2. According to claim 1, a robot intelligent partition loading system is characterized by: The second workstation (4) and the fourth workstation (6) are located in the front half of the loading area (15), and the first workstation (3) and the third workstation (5) are located in the rear half of the loading area (15).
3. The robot intelligent partition loading system according to claim 1 is characterized by: The data processing module (12) includes image recognition and area planning functions.
4. The robot intelligent partition loading system according to claim 1 is characterized by: The control module (13), the mechanical arm assembly and the information acquisition module (14) are connected to an external controller via wires.
5. The robot intelligent partition loading system according to claim 1 is characterized by: The single carriage (7) is divided into four areas A, B, C and D according to the front and rear and left and right center lines of the loading area (15).
6. The robot intelligent partition loading system according to claim 1 is characterized by: The first carriage (8) is divided into two areas A and B according to the front and rear center lines of the loading area (15), and the second carriage (9) is divided into two areas C and D according to the front and rear center lines of the loading area (15).