Blockage clearing type non-contact multi-layer laminated solid-liquid separation device

By designing a non-contact multi-layered solid-liquid separation device, the alternately arranged spiral structure and ring structure are used to solve the problems of existing sludge dewatering machines with large friction, short service life, mud and blockage, achieving a more efficient and stable solid-liquid separation effect.

CN222923032UActive Publication Date: 2025-05-30崔可政
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Patent Information

Application Number
CN202421530572.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-07-12
Filing Date
2024-07-01
Publication Date
2025-05-30
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing stacked spiral thrust dewatering machines have problems such as large friction, short service life, easy to escape mud and blockage, especially the sludge blockage caused by increased friction between the spiral shaft and the movable ring sheet and increased internal pressure.

Method used

A non-contact multi-layered solid-liquid separation device is designed, and a non-contact spiral structure is used to alternately arrange with the moving ring, moving ring and fixed ring. The filter seam between the ring body is realized through eccentric bearings and gear transmission, so as to avoid friction and blockage.

Benefits of technology

The device has the advantages of anti-friction, anti-silt and anti-blocking. It has a simple structure, stable operation, low cost, improves service life and is convenient to deal with blocked sludge in the cavity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solid-liquid separation devices, and discloses an unblocking type non-contact multilayer laminated solid-liquid separation device which comprises a separation assembly, the separation assembly comprises a frame body, and a motor is arranged on the side face of the frame body; the driving shaft is arranged in the frame body; the motion rings are arranged in the frame body, and the number of the motion rings is multiple; the spiral structure is arranged on the outer side wall of the driving shaft; the multiple fixed rings are arranged on the outer side wall of the moving ring, and the fixed rings and the moving ring are arranged alternately; the multiple moving rings are arranged on the outer side wall of the moving ring, and the moving rings and the moving rings are arranged alternately; a transmission assembly is arranged on the frame body; the transmission assembly comprises driven shafts which are symmetrically and rotationally connected into the frame body; the gears are fixedly connected to the outer side walls of the two driven shafts and the outer side wall of the driving shaft, and the three gears are sequentially meshed; the eccentric bearings are symmetrically arranged on the outer side wall of the driven shaft; and the fixing plates are symmetrically arranged on the two driven shafts, and each fixing plate is rotationally connected with the outer side walls of the two eccentric bearings.
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Description

Technical Field

[0001] The utility model relates to the technical field of solid-liquid separation devices, in particular to a clogging-clearing non-contact multi-layer laminated solid-liquid separation device. Background Technique

[0002] At present, solid-liquid separation devices are used in some sewage treatment plants, cement plants, chemical plants, farms, tunnel mud treatment and other places. It is based on the solid-liquid separation principle of flocculation and agglomeration and is used for dehydration.

[0003] The existing laminated screw-pushing sludge dewatering machine is composed of a multi-layer stack of fixed ring plates, gaskets and movable ring plates to form a filter cavity. The rotation displacement difference of the spiral shaft blades is relied on to drive the movement of the movable ring, and then the position changes between multiple fixed rings to keep the filter gap unblocked; such movement causes the spiral shaft blades to continuously rub against the movable ring plates, thereby greatly reducing the service life of the spiral shaft and the movable ring plates; moreover, when the spiral shaft pushes the movable ring plate to move, it will also cause friction between the movable ring plate and the fixed ring plate and the gap to deviate to one side. The consequence of this is that the movable ring and the fixed ring rub against each other, reducing the service life and causing mud leakage, which will further lead to an increase in the moisture content of the discharged sludge.

[0004] Secondly, the spiral shaft conical blades are located in the dehydration and extrusion section of the filter cavity. When the sludge is pushed to the conical part of the cavity, the internal pressure will suddenly increase, which is very easy to cause sludge blockage and affect the stable operation of the equipment. It is very troublesome to deal with this problem because the filter gap is very small, and even high-pressure water cannot wash the blocked sludge in the cavity. Sometimes, it is necessary to remove the main shaft motor and then pull out the spiral shaft from the cavity to solve the blocked sludge. Content of the Utility Model

[0005] In view of the deficiencies in the prior art, the present utility model provides a plug - clearing non - contact multi - layer laminated solid - liquid separation device, including a separation component; the separation component includes a frame body, on the side of which a motor is arranged; a driving shaft arranged inside the frame body; a plurality of moving rings arranged inside the frame body; a spiral structure arranged on the outer side wall of the driving shaft; a plurality of fixed rings arranged on the outer side wall of the moving rings, with the fixed rings and the moving rings arranged alternately; a plurality of moving rings arranged on the outer side wall of the moving rings, with the moving rings and the moving rings arranged alternately; a transmission component is arranged on the frame body; the transmission component includes: a driven shaft symmetrically and rotatably connected inside the frame body; gears fixedly connected to the outer side walls of the two driven shafts and the driving shaft, and the three gears are meshed in sequence; eccentric bearings symmetrically arranged in pairs on the outer side walls of the two driven shafts; fixing plates symmetrically arranged on the two driven shafts, and each fixing plate is rotatably connected to the outer side walls of the two eccentric bearings; fixing rods symmetrically arranged between the two fixing plates, and the two fixing rods penetrate through a plurality of the moving rings.

[0006] Preferably, a moving - ring washer is arranged at the connection hole of the moving ring; a plurality of fixed rings are arranged on the outer side wall of the moving ring, and several of the fixed rings are fixedly parallel to the frame body through rods, and a fixed - ring washer is arranged at the connection hole of the fixed ring.

[0007] Preferably, several of the moving rings are arranged in parallel through mounting rods, a moving - ring washer is arranged at the mounting hole of the moving ring, the moving rings are divided into upper moving rings and lower moving rings, and when the upper moving rings and the lower moving rings move to the middle position simultaneously, a closed ring body is formed.

[0008] Preferably, the fixing rod is threadedly connected to the fixing plate.

[0009] Preferably, the transmission component further includes a groove body opened on the frame body.

[0010] Preferably, the inner - side - wall diameters of the moving ring, the fixed ring and the moving ring are all larger than the outer - diameter of the spiral structure, and the inner - side - wall diameters of the fixed ring and the moving ring are equal.

[0011] Preferably, the diameter of the gear on the outer side wall of the driving shaft is larger than the diameter of the gear on the outer side wall of the driven shaft.

[0012] Preferably, an adjustment assembly is provided on the frame body; the adjustment assembly includes: a lead screw, rotatably connected to the inside of the frame body, and at least four are provided. Two sets of threads with opposite helix directions are provided on the outer side wall of each lead screw; a slider, the slider is provided with a threaded through hole matching the lead screw, and the slider is threadedly sleeved on the upper or lower part of the lead screw according to the thread; a ring plate connecting plate, two ring plate connecting plates are respectively fixed to the two side surfaces of the slider by bolts, and the moving ring closest to the ring plate connecting plate is fixed to the ring plate connecting plate; a sprocket, fixedly connected to each lead screw; a chain, the four sprockets are drivingly connected by the chain, and a hand wheel, fixedly connected to the top end of one of the lead screws.

[0013] Preferably, the adjustment assembly further includes: a tensioning wheel, rotatably connected to the top of the frame body, and the chain and the tensioning wheel are drivingly connected by the hand wheel.

[0014] Preferably, the eccentricity of the eccentric bearings on the outer side wall of the driven shaft and the angular position of the key grooves are the same. The upper and lower two gears are driven gears, and the module, number of teeth, and tooth tip position of the driven gears are the same.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: The present utility model has the advantages of anti-friction, anti-mud running, and anti-blocking, and has a simple and reasonable structure, stable operation, and low cost. The spiral structure and the moving ring, moving ring, and fixed ring are non-contact filtering devices, which improve the service life. The gaps on both sides between the moving ring plate and the fixed ring plate and the moving ring are uniform, and the movement of the moving ring does not affect the movement of the spiral shaft blades. Moreover, it is convenient to pull open the moving ring to facilitate the treatment of the blocked sludge in the cavity. The device solves the problems of large friction, reduced service life, mud running, and blocking in the existing laminated spiral push-type sludge dewatering machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will discuss the drawings required for the description of the embodiments or the prior art. Obviously, the technical solutions described in conjunction with the drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other embodiments and their drawings can be obtained based on these embodiments shown in the drawings.

[0017] Figure 1 It is a schematic structural diagram of a non-contact multi-layer laminated solid-liquid separation device with a clogging clearing function of the present utility model.

[0018] Figure 2 It is a partially enlarged schematic structural diagram of a non-contact multi-layer laminated solid-liquid separation device with a clogging clearing function of the present utility model.

[0019] Figure 3It is a schematic diagram of the partial structural decomposition state of a plug - clearing non - contact multi - layer laminated solid - liquid separation device of the present utility model.

[0020] Figure 4 It is a schematic diagram of the rod part of a plug - clearing non - contact multi - layer laminated solid - liquid separation device of the present utility model.

[0021] Figure 5 It is a schematic diagram of the partial structure of the moving ring of a plug - clearing non - contact multi - layer laminated solid - liquid separation device of the present utility model.

[0022] Figure 6 It is a schematic diagram of the partial structure of the movable ring of a plug - clearing non - contact multi - layer laminated solid - liquid separation device of the present utility model.

[0023] Figure 7 It is a schematic diagram of the ring plate connecting plate structure of a plug - clearing non - contact multi - layer laminated solid - liquid separation device of the present utility model.

[0024] In the figure: 1. Separation component; 11. Frame body; 12. Motor; 13. Driving shaft; 14. Spiral structure; 15. Moving ring; 151. Moving ring washer; 16. Fixed ring; 161. Fixed ring washer; 17. Movable ring; 171. Movable ring washer; 18. Ring plate connecting plate; 2. Transmission component; 21. Driven shaft; 22. Gear; 23. Eccentric bearing; 24. Fixed plate; 25. Fixed rod; 26. Groove body; 3. Adjusting component; 31. Lead screw; 32. Slide block; 33. Sprocket; 34. Chain; 35. Handwheel; 36. Tensioning wheel; 37. Positioning plate. Specific embodiments

[0025] The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments described in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope protected by the present utility model.

[0026] Embodiments of the present utility model, such as Figures 1 to 7As shown in the figure, a non-contact multi-layer laminated solid-liquid separation device for blockage removal includes a separation component 1; the separation component 1 includes: a frame body 11, on the side of which a motor 12 is provided; a driving shaft 13, arranged inside the frame body 11; a moving ring 15, arranged inside the frame body 11 and there are multiple of them. A moving ring gasket 151 is arranged at the connection hole of the moving ring 15, and a number of water filtering small holes are arranged on the moving ring 15; a spiral structure 14, arranged on the outer side wall of the driving shaft 13; a fixed ring 16, arranged on the outer side wall of the moving ring 15 and there are multiple of them. A number of the fixed rings 16 are fixedly arranged in parallel on the frame body 11 through rods, and a fixed ring gasket 161 is arranged at the connection hole of the fixed ring 16; the fixed rings 16 and the moving rings 15 are arranged alternately; a moving ring 17, arranged on the outer side wall of the moving ring 15 and there are multiple of them. A number of the moving rings 17 are arranged in parallel through mounting rods. A moving ring gasket 171 is arranged at the mounting hole of the moving ring 17. The moving ring 17 is divided into an upper moving ring and a lower moving ring. When the upper moving ring and the lower moving ring move to the middle position simultaneously, a closed ring body is formed, and the inner diameter of the closed ring body is the same as the inner diameter of the fixed ring 16. The moving rings 17 and the moving rings 15 are arranged alternately to form a dehydration section filtering cavity; a transmission component 2 is arranged on the frame body 11; the transmission component 2 includes: a driven shaft 21, symmetrically and rotatably connected inside the frame body 11; gears 22, fixedly connected to the outer side walls of the two driven shafts 21 and the driving shaft 13, and the three gears 22 are meshed in sequence. Among them, the gear 22 fixed to the driving shaft 13 is a power output gear that transmits power to the two side gears 22; eccentric bearings 23, symmetrically arranged in pairs on the outer side walls of the two driven shafts 21; fixing plates 24, symmetrically arranged on the two driven shafts 21, and each fixing plate 24 is rotatably connected to the outer side walls of the two eccentric bearings 23 respectively; fixing rods 25, symmetrically arranged between the two fixing plates 24, and the two fixing rods 25 both penetrate through a number of the moving rings 15; the fixing rods 25 are threadedly connected to the fixing plates 24; the transmission component 2 further includes: a groove body 26, opened on the frame body 11; the inner side wall diameters of the moving rings 15, the fixed rings 16 and the moving rings 17 are all larger than the outer diameter of the spiral structure 14; the diameter of the gear 22 on the outer side wall of the driving shaft 13 is larger than the diameter of the gear 22 on the outer side wall of the driven shaft 21.

[0027] When in use, the motor 12 is turned on, so that the motor 12 drives the spiral structure 14 to rotate through the driving shaft 13, so that the spiral structure 14 pushes the material to move and performs solid-liquid separation processing at the same time, and while the driving shaft 13 rotates, the three gears 22 are meshed in sequence to drive the two driven shafts 21 to rotate, and while the two driven shafts 21 rotate, the two sets of eccentric bearings 23 are driven to rotate, and when the two sets of eccentric bearings 23 rotate, the two fixed plates 24 are driven to perform eccentric circular motion, so that the moving ring 15 is driven to perform eccentric circular motion between the fixed ring 16 and the moving ring 17 through the two fixed rods 25. One of the states presented is that the inner circles of the fixed ring 16, the moving ring 17, and the moving ring 15 are not in contact with the spiral structure 14, and the second state is that the moving ring 15 is in contact with the moving ring 1 7. The fixed ring 16 performs eccentric circular motion with the driving shaft 13 as the center under the drive of the eccentric bearing 23, so as to realize the permeability of the filter gap between the ring bodies, prevent the filter gap from being blocked, facilitate the discharge of water, avoid the friction between the spiral structure 14 and the ring piece, thereby greatly improving the service life of the spiral structure 14 and the ring piece, and avoid the friction between the ring pieces and the gap biased to one side when the spiral structure 14 moves, thereby indirectly reducing the moisture content of the mud; when in use, it is convenient to install and disassemble the fixed rod 25; when in use, the groove body 26 does not affect the normal use of the moving ring 15; prevent the moving ring 15, the fixed ring 16 and the movable ring 17 from contacting the spiral structure 14; when in use, the module of the driving gear is the same as that of the driven gear, and the number of teeth is greater than that of the driven gear. Embodiment 2

[0028] The adjustment function is added based on the first embodiment;

[0029] The frame 11 is provided with an adjustment assembly 3; the adjustment assembly 3 includes: a positioning plate 37; the positioning plate 37 is horizontally fixed on the frame 11. The screw rod 31 is rotatably connected to the frame 11, and at least four screw rods are provided, and two sets of threads with opposite rotation directions are provided on the outer wall of each screw rod 31, that is, the upper half of the screw rod 31 is a forward thread, and the lower half is a reverse thread; the slider 32 is provided with a threaded through hole matching the screw rod 31, and the threads of several sliders 32 are sleeved on the upper or lower part of the screw rod 31 according to the corresponding threads; the ring plate connecting plate 18, the two ring plate connecting plates 18 are respectively fixed to the two side surfaces of the slider 32 by bolts, and the movable ring 17 closest to the ring plate connecting plate 18 is fixed to the ring plate connecting plate 18, That is, the upper movable ring and the lower movable ring arranged on the movable ring 17 near the ring plate 18 are respectively fixed to the corresponding ring plate 18 by means of mounting rods and fasteners, the mounting rod passes through the ring plate 18, the ring plate 18 is fixed to the side of the slider 32 by means of bolts, and then the screw rod 31 is linked to the movable ring 17, and the mounting rod is not connected to the frame 11; the sprocket 33 is fixedly connected to the outer wall of each screw rod 31; the chain 34, the four sprockets 33 are connected by the chain 34; the hand wheel 35 is fixedly connected to the top of one screw rod 31. The adjustment assembly 3 also includes: a tension wheel 36, which is rotatably connected to the top of the frame 11, the tension wheel 36 is meshed with the chain 34, so that when the hand wheel 35 rotates, the tension wheel 36 has a tensioning effect on the chain 34.

[0030] When in use, the hand wheel 35 is turned to drive a screw rod 31 to rotate, and at the same time, the four screw rods 31 are rotated at the same time through the transmission connection between the chain 34 and the sprocket 33. When the screw rod 31 rotates, the multiple sliders 32 connected by threads respectively drive the corresponding ring connecting plates 18 to move up and down, and then drive the moving ring 17 to slide up or down respectively, so as to facilitate the cleaning of internal sludge and improve practicality.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view. The scope of the present invention is defined by the appended claims, rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0032] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A non-contact multi-layer laminate solid-liquid separation device for clearing blockages, comprising a separation component (1); the separation component (1) comprises a frame (11), a side of which is provided with a motor (12); a driving shaft (13) arranged inside the frame (11); a plurality of moving rings (15) arranged inside the frame (11); a spiral structure (14) arranged on the outer side wall of the driving shaft (13); a fixed ring (16) arranged on the outer side wall of the moving ring (15), and a plurality of the fixed rings (16) and the moving ring (15) are arranged alternately; a moving ring (17) arranged on the outer side wall of the moving ring (15), and a plurality of the moving rings (17) and the moving ring (15) are arranged alternately; characterized in that: A transmission assembly (2) is arranged on the frame (11); the transmission assembly (2) comprises: a driven shaft (21) symmetrically rotatably connected to the frame (11); a gear (22) fixedly connected to the outer side walls of the two driven shafts (21) and the driving shaft (13), and the three gears (22) are meshed in sequence; eccentric bearings (23) are symmetrically arranged on the outer side walls of the two driven shafts (21); fixed plates (24) are symmetrically arranged on the two driven shafts (21), and each of the fixed plates (24) is rotatably connected to the outer side walls of the two eccentric bearings (23); and fixed rods (25) are symmetrically arranged between the two fixed plates (24), and the two fixed rods (25) both pass through the plurality of moving rings (15).

2. The blockage-clearing non-contact multi-layer laminate solid-liquid separation device according to claim 1 is characterized in that: A moving ring gasket (151) is provided at the connecting hole of the moving ring (15); a fixing ring (16) is provided on the outer side wall of the moving ring (15); a plurality of the fixing rings (16) are fixed in parallel to the frame (11) via rods; and a fixing ring gasket (161) is provided at the connecting hole of the fixing ring (16).

3. The blockage-clearing non-contact multi-layer laminate solid-liquid separation device according to claim 1 is characterized in that: A plurality of the movable rings (17) are arranged in parallel via a mounting rod, and a movable ring gasket (171) is arranged at the mounting hole of the movable ring (17). The movable ring (17) is divided into an upper movable ring and a lower movable ring. When the upper movable ring and the lower movable ring are moved to a middle position at the same time, a closed ring body is formed.

4. The blockage-clearing non-contact multi-layer laminate solid-liquid separation device according to claim 1, characterized in that: The fixing rod (25) is threadedly connected to the fixing plate (24).

5. The blockage-clearing non-contact multi-layer laminate solid-liquid separation device according to claim 1, characterized in that: The transmission assembly (2) further comprises: a slot body (26) disposed on the frame body (11).

6. The blockage-clearing non-contact multi-layer laminate solid-liquid separation device according to claim 1, characterized in that: The diameters of the inner side walls of the moving ring (15), the fixed ring (16) and the movable ring (17) are all greater than the outer diameter of the spiral structure (14), and the diameters of the inner side walls of the fixed ring (16) and the movable ring (17) are equal.

7. The blockage-clearing non-contact multi-layer laminate solid-liquid separation device according to claim 1, characterized in that: The diameter of the gear (22) on the outer wall of the driving shaft (13) is greater than the diameter of the gear (22) on the outer wall of the driven shaft (21).

8. The blockage-clearing non-contact multi-layer laminate solid-liquid separation device according to claim 1, characterized in that: The frame (11) is provided with an adjustment assembly (3); the adjustment assembly (3) comprises: a screw rod (31) rotatably connected to the frame (11), and at least four screw rods (31) are provided, and two groups of threads with opposite rotation directions are provided on the outer wall of each screw rod (31); a slider (32), the slider (32) is provided with a threaded through hole matching the screw rod (31), and the thread of the slider (32) is sleeved on the upper part or the lower part of the screw rod (31) according to the thread correspondence; a ring plate (18), two ring plate connecting plates (18) are respectively fixed to the two side surfaces of the slider (32) by bolts, and the movable ring (17) closest to the ring plate connecting plate (18) is fixed to the ring plate connecting plate (18); a sprocket (33) is fixedly connected to each screw rod (31); a chain (34), and the four sprockets (33) are transmission-connected through the chain (34); and a hand wheel (35) is fixedly connected to the top of one of the screw rods (31).

9. The blockage-clearing non-contact multi-layer laminate solid-liquid separation device according to claim 8, characterized in that: The adjustment assembly (3) further comprises: a tension wheel (36) rotatably connected to the top of the frame (11), and the chain (34) and the tension wheel (36) are transmission-connected via the hand wheel (35).

10. The blockage-clearing non-contact multi-layer laminate solid-liquid separation device according to claim 1, characterized in that: The eccentricity and keyway angle positions of the four eccentric bearings (23) on the outer wall of the driven shaft (21) are consistent, and the upper and lower gears (22) are driven gears, and the driven gears have consistent modules, numbers of teeth, and tooth tip positions.