Magnetron sputtering coating device suitable for automobile sun shield lens

By designing a multi-directional clamping mechanism and a simple cleaning structure in the magnetron sputtering coating device of the automotive sun visor lens, the problem that the bottom area of ​​the lens cannot be coated and the observation window is easily covered by the coating is solved, and uniform coating of the lens and convenient use of the device is achieved.

CN222923217UActive Publication Date: 2025-05-30SUZHOU XINHE MIRRORS CO LTD
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Patent Information

Application Number
CN202422012450.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-05-30
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The magnetron sputtering coating device of existing automotive sun visor lenses will block the bottom area of ​​the lens when fixing the lens, resulting in some areas being unable to be coated; at the same time, the observation window is easily covered by the coating, affecting the observation of the internal ion excitation state.

Method used

A magnetron sputtering coating device including a vacuum tank, a magnetron ion exciter and an observation window was designed. By setting up a clamping plate, rack, rotating gear and threaded column, multi-directional clamping of the lens is achieved to avoid blocking the bottom coating area; at the same time, through the design of the clamp and threaded rod, it is convenient to clean the coating on the observation glass.

Benefits of technology

The uniform coating of the lens is achieved, avoiding the trouble of post-trimming; at the same time, the cleaning process of the observation window is simplified, and the convenience and economicality of the device are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of sun shield lens coating, and discloses a magnetron sputtering coating device suitable for an automobile sun shield lens, which comprises a vacuum tank, a high-voltage anode bar is arranged at the top of the vacuum tank, a magnetron ion exciter is arranged on the inner wall of the bottom end of the vacuum tank, the periphery of the magnetron ion exciter is connected with a fixed base in a sliding manner, and the fixed base is connected with a magnetron sputtering coating device. A sliding groove is formed in the fixed base, a sliding block is slidably connected into the sliding groove, a clamping plate is fixedly connected to the top of the sliding block, a rack is fixedly connected to the inner side of the clamping plate, a rotating support is fixedly connected to the side face of the fixed base, and a rotating gear is rotatably connected to the inner side of the rotating support. According to the utility model, through the arrangement of the clamping plate, the rack, the rotating gear and the rotating threaded column, a lens can be conveniently clamped by the clamping block, so that the clamping block tightly clamps the lens from multiple directions, meanwhile, a bottom coating area cannot be shielded, and the use is relatively convenient.
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Description

Technical Field

[0001] The utility model relates to the field of coating for sun visor lenses, in particular to a magnetron sputtering coating device suitable for automobile sun visor lenses. Background Art

[0002] An automobile sun visor is an important component inside an automobile, and it is usually installed above the heads of the driver and the front passenger. Its main function is to block the sunlight from the roof, so as to reduce the influence of direct sunlight on the sight lines of the driver and passengers, and at the same time reduce the temperature inside the vehicle, improving the driving comfort and safety. Automobile sun visors are usually made of lightweight materials such as plastics or fabrics for easy folding and storage. And the automobile sun visor lens, as a part of the sun visor, is embedded in the sun visor body.

[0003] When a car accident occurs, it may cause the automobile sun visor lens to break. To prevent the fragments of the automobile sun visor lens from causing secondary injuries to the vehicle occupants, it is necessary to coat the automobile sun visor lens. For this purpose, a magnetron sputtering coating device suitable for automobile sun visor lenses is required.

[0004] The current magnetron sputtering coating device for automobile sun visor lenses usually directly places or clamps the lens above the excitation target. Usually, in order to fix the lens, the bottom of the lens is blocked, resulting in some areas at the bottom of the lens being unable to be coated, and the lens needs to be trimmed later, with a rather troublesome process and inconvenient use. On the other hand, the current magnetron sputtering coating device usually needs to use an observation window to observe the color of the plasma excitation inside the vacuum chamber to judge the excitation state of the plasma, so as to adjust the input voltage. However, the plasma inside the vacuum chamber will also cover the observation window after deflection. After long-term use, the observation window will also be coated and unable to clearly observe the internal situation, and special chemical reagents or polishing are required to clean it, which is rather troublesome. Therefore, a magnetron sputtering coating device suitable for automobile sun visor lenses is proposed to solve the above problems. Summary of the Utility Model

[0005] To make up for the above deficiencies, the utility model provides a magnetron sputtering coating device suitable for automobile sun visor lenses, aiming to improve the problems in the prior art that fixing the lens will block the lens, resulting in some areas at the bottom of the lens being unable to be coated, and the observation window cannot observe the internal ion excitation state after being coated.

[0006] To achieve the above object, the present utility model adopts the following technical solution: A magnetron sputtering coating device suitable for an automotive sun visor lens, comprising a vacuum chamber. A high-voltage anode rod is provided at the top of the vacuum chamber. A magnetron ion exciter is provided on the inner wall of the bottom end of the vacuum chamber. A fixed base is slidably connected to the outer periphery of the magnetron ion exciter. A sliding groove is formed inside the fixed base. A slider is slidably connected inside the sliding groove. A clamping plate is fixedly connected to the top of the slider. A rack is fixedly connected to the inner side of the clamping plate. A rotating bracket is fixedly connected to the side of the fixed base. A rotating gear is rotatably connected to the inner side of the rotating bracket. A threaded bracket is fixedly connected to the bottom of the fixed base. A threaded column is threadedly connected inside the threaded bracket. A clamping block is hinged to the bottom of the clamping plate.

[0007] As a further description of the above technical solution:

[0008] A viewing window is detachably connected to the right side of the vacuum chamber. A limiting groove is formed inside the viewing window. A threaded rod is rotatably connected inside the limiting groove. A clamping piece is threadedly connected to the outer periphery of the threaded rod. A transparent patch is in contact with the right side of the clamping piece. An observation glass is bonded to the right side of the transparent patch. A sealing ring is in contact with the right side of the observation glass.

[0009] As a further description of the above technical solution:

[0010] The magnetron ion exciter includes a magnetron deflector. The magnetron deflector is provided on the inner wall of the bottom end of the vacuum chamber at the bottom. A high-voltage cathode block is provided on the top of the magnetron deflector. An excitation target is placed on the top of the high-voltage cathode block. A protective cover is detachably connected to the outer periphery of the magnetron deflector. The outer periphery of the protective cover is slidably connected inside the fixed base.

[0011] As a further description of the above technical solution:

[0012] The outer peripheries of both the high-voltage cathode block and the excitation target are slidably connected inside the protective cover.

[0013] As a further description of the above technical solution:

[0014] The bottom of the fixed base is fixedly connected to the inner wall of the bottom end of the vacuum chamber.

[0015] As a further description of the above technical solution:

[0016] The inner side of the rack meshes with the outer periphery of the rotating gear. The inner side of the threaded column is rotatably connected to the outside of the slider.

[0017] As a further description of the above technical solution:

[0018] The clamping block is V-shaped and a plurality of groups of grooves are formed inside.

[0019] As a further description of the above technical solution:

[0020] The outer periphery of the clip is slidably connected to the inside of the limit groove, and the outer peripheries of the transparent patch, the observation glass and the sealing ring are all slidably connected to the inside of the observation window.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by arranging the clamping plate, the rack and the rotating gear, the lens can be conveniently clamped by the clamping block by rotating the threaded column, so that the clamping block clamps the lens tightly from multiple directions, and at the same time, the bottom coating area is not blocked, which is more convenient to use.

[0023] 2. In the utility model, by arranging the clip and the threaded rod, after the observation glass is conveniently removed, the transparent patch can be torn off to clean the coating on the observation glass, so that the coating on the observation glass can be quickly cleaned without special cleaning agents or polishing the glass, which is more economical and practical. Description of the drawings

[0024] Figure 1 It is a schematic front view of the whole magnetron sputtering coating device for automotive sun visor lenses proposed by the utility model;

[0025] Figure 2 It is a schematic right-side sectional view of the vacuum chamber of the magnetron sputtering coating device for automotive sun visor lenses proposed by the utility model;

[0026] Figure 3 It is a schematic front view of the fixed base of the magnetron sputtering coating device for automotive sun visor lenses proposed by the utility model;

[0027] Figure 4 It is a schematic front sectional view of the protective cover of the magnetron sputtering coating device for automotive sun visor lenses proposed by the utility model;

[0028] Figure 5 It is a schematic top sectional view of the observation window of the magnetron sputtering coating device for automotive sun visor lenses proposed by the utility model.

[0029] Legend description:

[0030] 1. Vacuum tank; 2. High-voltage anode rod; 3. Magnetron ion exciter; 4. Fixed base; 5. Sliding groove; 6. Slide block; 7. Clamping plate; 8. Rack; 9. Rotating bracket; 10. Rotating gear; 11. Threaded bracket; 12. Threaded column; 13. Clamping block; 14. Observation window; 15. Limit groove; 16. Threaded rod; 17. Clip; 18. Transparent patch; 19. Observation glass; 20. Sealing ring; 21. Magnetron deflector; 22. High-voltage cathode block; 23. Excitation target; 24. Protective cover. Specific implementation manner

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] Refer to Figure 1 , Figure 2 and Figure 4 , an embodiment provided by the present invention: A magnetron sputtering coating device suitable for automotive sun visor lenses, including a vacuum tank 1. The vacuum tank 1 can form a vacuum state inside through a vacuum pump. A high-voltage anode rod 2 is provided at the top of the vacuum tank 1. A magnetron ion exciter 3 is provided on the inner wall of the bottom end of the vacuum tank 1. The magnetron ion exciter 3 includes a magnetron deflector 21. A strong magnetic field is provided inside the magnetron deflector 21, which can deflect the excited plasma target. The bottom of the magnetron deflector 21 is provided on the inner wall of the bottom end of the vacuum tank 1. A high-voltage cathode block 22 is provided at the top of the magnetron deflector 21. An excitation target 23 is placed on the top of the high-voltage cathode block 22. After the high-voltage anode rod 2 and the high-voltage cathode block 22 are energized, a huge voltage difference will be generated between them. The high voltage will turn the excitation target 23 into a plasma state, and through magnetic field deflection, it will combine with the lens to form a coating. A protective cover 24 for protecting internal components is detachably connected to the outer periphery of the magnetron deflector 21. The outer peripheries of the high-voltage cathode block 22 and the excitation target 23 are both slidably connected to the inside of the protective cover 24. A fixed base 4 for fixing connection is slidably connected to the outer periphery of the magnetron ion exciter 3. The outer periphery of the protective cover 24 is slidably connected to the inside of the fixed base 4. The bottom of the fixed base 4 is fixedly connected to the inner wall of the bottom end of the vacuum tank 1.

[0033] Refer to Figures 1 - 3, a sliding groove 5 is formed inside the fixed base 4. There are two groups of sliding grooves 5, which are symmetrically arranged front and back inside the fixed base 4. A slider 6 is slidably connected inside the sliding groove 5. The sliding groove 5 restricts the slider 6 to slide only back and forth along the inner wall of the sliding groove 5. A clamping plate 7 for fixed connection is fixedly connected to the top of the slider 6. A rack 8 is fixedly connected to the inner side of the clamping plate 7. There are two groups of racks 8, which are symmetrically arranged left and right on the left and right sides of the clamping plate 7. The rack 8 on the front clamping plate 7 and the rack 8 on the rear clamping plate 7 are centrosymmetric. A rotating bracket 9 for fixed connection is fixedly connected to the side of the fixed base 4. A rotating gear 10 is rotatably connected inside the rotating bracket 9. The inner side of the rack 8 meshes with the outer circumference of the rotating gear 10. When the rotating gear 10 rotates, it can drive the racks 8 on the upper and lower sides to move, and the amount of movement is the same. A threaded bracket 11 for fixed connection is fixedly connected to the bottom of the fixed base 4. A threaded column 12 is threadedly connected inside the threaded bracket 11. When the threaded column 12 is rotated, the threaded column 12 can move back and forth along the inner wall of the threaded bracket 11. The inner side of the threaded column 12 is rotatably connected to the outside of the slider 6. A clamping block 13 is hinged to the bottom of the clamping plate 7. The clamping block 13 is V-shaped, and several groups of grooves are formed inside, so as to increase the friction force.

[0034] Refer to Figure 1 and Figure 5 , an observation window 14 for conveniently observing the internal situation is detachably connected to the right side of the vacuum tank 1. A limiting groove 15 is formed inside the observation window 14. There are two groups of limiting grooves 15, which are symmetrically arranged front and back. A threaded rod 16 is rotatably connected inside the limiting groove 15. A clamping piece 17 is threadedly connected to the outer circumference of the threaded rod 16. The outer circumference of the clamping piece 17 is slidably connected inside the limiting groove 15. When the threaded rod 16 is rotated, the threaded rod 16 can drive the clamping piece 17 to slide left and right along the limiting groove 15. A transparent patch 18 is contacted on the right side of the clamping piece 17. An observation glass 19 is adhered to the right side of the transparent patch 18 and can be easily torn off. A sealing ring 20 for ensuring the airtightness inside the vacuum tank 1 is contacted on the right side of the observation glass 19. The outer circumferences of the transparent patch 18, the observation glass 19 and the sealing ring 20 are all slidably connected inside the observation window 14.

[0035] Working principle: When it is desired to conveniently hold the lens, place the lens between the two clamping plates 7. Rotate the threaded column 12, and the threaded column 12 drives the front clamping plate 7 to move backward. The front clamping plate 7 drives the two front sets of racks 8 to move backward. The front rack 8 drives the rotating gear 10 to rotate. The rotating gear 10 drives the two rear sets of racks 8 to move forward, driving the rear clamping plate 7 to move forward, thereby driving the two clamping plates 7 to move towards the center. When the inner wall of the clamping block 13 near the inside contacts the front and rear sides of the lens, the lens will block the inner wall of the clamping block 13 near the inside from continuing to move forward, driving the clamping block 13 to rotate inward, so that the outer wall of the clamping block 13 near the outside contacts the left and right sides of the lens. Continue to rotate the threaded column 12 to clamp the lens tightly from multiple directions, and at the same time, it will not block the bottom coating area, which is relatively convenient to use. When it is desired to conveniently clean the observation glass 19, rotate the threaded rod 16, and the threaded rod 16 drives the clamping piece 17 to move outward. The clamping piece 17 is separated from the transparent patch 18. At this time, the observation glass 19 can be removed, the transparent patch 18 can be torn off, and a new transparent patch 18 can be reattached, so that the coating on the observation glass 19 can be conveniently cleaned without using a special cleaning agent or polishing the glass.

[0036] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A magnetron sputtering coating device suitable for automobile sun visor lenses, comprising a vacuum tank (1), characterized in that: A high-voltage anode rod (2) is arranged on the top of the vacuum tank (1), a magnetron ion exciter (3) is arranged on the inner wall of the bottom end of the vacuum tank (1), a fixed base (4) is slidably connected to the outer periphery of the magnetron ion exciter (3), a sliding groove (5) is provided inside the fixed base (4), a sliding block (6) is slidably connected inside the sliding groove (5), a clamping plate (7) is fixedly connected to the top of the sliding block (6), a rack (8) is fixedly connected to the inner side of the clamping plate (7), a rotating bracket (9) is fixedly connected to the side of the fixed base (4), a rotating gear (10) is rotatably connected to the inner side of the rotating bracket (9), a threaded bracket (11) is fixedly connected to the bottom of the fixed base (4), a threaded column (12) is threadedly connected to the inner side of the threaded bracket (11), and a clamping block (13) is hingedly connected to the bottom of the clamping plate (7).

2. The magnetron sputtering coating device for automobile sun visor lenses according to claim 1, characterized in that: The right side of the vacuum tank (1) is detachably connected to an observation window (14); a limiting groove (15) is provided inside the observation window (14); a threaded rod (16) is rotatably connected inside the limiting groove (15); a clamping piece (17) is threadedly connected to the outer periphery of the threaded rod (16); the right side of the clamping piece (17) contacts a transparent patch (18); the right side of the transparent patch (18) is bonded to an observation glass (19); and the right side of the observation glass (19) contacts a sealing ring (20).

3. The magnetron sputtering coating device for automobile sun visor lenses according to claim 1, characterized in that: The magnetron ion exciter (3) comprises a magnetron deflector (21), the bottom of the magnetron deflector (21) being arranged on the inner wall of the bottom end of the vacuum tank (1), the top of the magnetron deflector (21) being arranged with a high-voltage cathode block (22), the top of the high-voltage cathode block (22) being provided with an excitation target material (23), the outer periphery of the magnetron deflector (21) being detachably connected with a protective cover (24), the outer periphery of the protective cover (24) being slidably connected to the interior of the fixed base (4).

4. The magnetron sputtering coating device for automobile sun visor lenses according to claim 3 is characterized in that: The outer peripheries of the high-voltage cathode block (22) and the excitation target material (23) are both slidably connected to the inner side of the protective cover (24).

5. The magnetron sputtering coating device for automobile sun visor lenses according to claim 1, characterized in that: The bottom of the fixed base (4) is fixedly connected to the inner wall of the bottom end of the vacuum tank (1).

6. The magnetron sputtering coating device for automobile sun visor lenses according to claim 1, characterized in that: The inner side of the rack (8) is meshed with the outer periphery of the rotating gear (10), and the inner side of the threaded column (12) is rotatably connected to the outer side of the slider (6).

7. The magnetron sputtering coating device for automobile sun visor lenses according to claim 1, characterized in that: The clamping block (13) is V-shaped, and has a plurality of groups of grooves formed on the inner side.

8. The magnetron sputtering coating device for automobile sun visor lenses according to claim 2, characterized in that: The outer periphery of the clip (17) is slidably connected to the interior of the limiting groove (15), and the outer peripheries of the transparent patch (18), the observation glass (19) and the sealing ring (20) are all slidably connected to the interior of the observation window (14).