Overlock clamp assembly for vertical seam metal roof
By designing the locking clamp assembly for vertical joint metal roofs, including clamping parts and pressing parts, the problems of cumbersome installation and small application scope in the prior art are solved, and the effect of rapid installation of guide rails is achieved.
Patent Information
- Application Number
- CN202420117720.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-01-17
AI Technical Summary
In the prior art, the installation process of fixtures for stand-alone metal roofs is cumbersome, requires a lot of time and manpower, and has a small scope of application, which is not compatible with the requirements for installing guide rails in photovoltaic bracket systems.
A locking clamp assembly including a clamping member and a pressing member is designed, and the clamping member has a first groove and a first fastener for clamping the curling edge; the pressing member is removably fixed to the clamping member and is provided with a second groove for pressing the guide rail to achieve a quick installation of the guide rail.
This design greatly simplifies the installation process of fixtures, reduces time and labor costs, has a wider range of applications, and is compatible with the requirements for mounting rails in photovoltaic bracket systems.
Smart Images

Figure CN222924029U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of photovoltaic support systems, in particular to a locking edge clamp component for a standing seam metal roof. Background Art
[0002] In the current roof photovoltaic support system, the clamps used for vertical seam metal roofs are mostly made of two parts: the main support and the side support. The fixing effect is achieved by tightening the bolts to deform the part of the metal roof that contacts the clamp. During installation, it is necessary to loosen the bolt assembly on the clamp first, and then install the clamp to the planned installation point. Then one person holds the clamp while the other person uses a tool to tighten the bolt assembly to fix it. This process has many steps and requires a lot of time and labor costs. On the other hand, the application scope of existing clamps is small. Different vertical seams on roofs require different clamps. There are many types of clamps, which are inconvenient to choose.
[0003] Therefore, a locking clamp has appeared in the market, such as a skylight protection device and a metal roof with the device, including a standing seam locking clamp, which is block-shaped and has a groove inside. The shape of the groove is set to correspond to the external shape of the curled edge of the metal roof, so that it requires the curled edge size of the metal roof to be consistent and is not compatible with the requirements of installing guide rails in the photovoltaic support system. Utility Model Content
[0004] The utility model aims at the technical problems existing in the prior art and provides a locking edge clamp assembly for a standing seam metal roof, which is convenient for quickly installing a guide rail.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a locking clamp assembly for a standing seam metal roof, comprising a clamping member and a pressing member, the clamping member having a first groove and a first fastener, the first groove extending along the length direction of the clamping member for the rolled edge of the roof to be embedded, the first fastener being passed through the first groove to clamp the rolled edge; the pressing member is detachably fixed to the clamping member and is provided with a second groove, the second groove being formed on a side of the pressing member opposite to the clamping member to press a guide rail.
[0006] Furthermore, the first groove includes two side edges and an opening, the opening extends along the length direction of the clamping member for the curling edge to be embedded, and the two side edges are located on two opposite sides of the opening; the first fastener passes through one of the side edges and presses the curling edge against the other side edge.
[0007] Furthermore, the opposite surfaces of the two side edges are respectively provided with stop edges, and the two stop edges are located at the opening and extend relative to each other.
[0008] Further, the pressing member includes a side plate and a bottom plate. The side plate is perpendicular to the length direction of the clamping member to abut against the guide rail, and the bottom plate is vertically fixed to one end of the side plate opposite to the clamping member and is provided with the second groove.
[0009] Further, the bottom plate includes a fixing portion and a clamping portion. The fixing portion is located on the side of the side plate facing away from the guide rail. The fixing portion is provided with a mounting hole and a second fastener. The second fastener passes through the mounting hole and the pressing member to achieve a detachable fixed connection; the clamping portion is located on the side of the side plate facing the guide rail, and the second groove is provided on one side of the clamping portion facing the pressing member.
[0010] Further, a protrusion is further provided on one side of the fixing portion opposite to the clamping member, and the protrusion extends along the length direction of the guide rail.
[0011] Further, a plurality of ribs are provided at the bottom of the clamping portion, and the plurality of ribs are spaced apart and extend along the length direction of the guide rail.
[0012] Further, the first groove penetrates through both sides in the length direction of the clamping member; the pressing member is detachably fixed to one side of the clamping member in a direction perpendicular to the length direction.
[0013] Further, the second fastener includes a bolt, a gasket and a washer. The gasket and the washer are sleeved on the bolt, and the gasket is located at the bottom end of the bolt head, and the washer is located at the bottom end of the gasket.
[0014] Further, the guide rail is provided with a clamping groove, and the clamping groove is located on one side of the guide rail opposite to the pressing member and is provided with a convex edge, and the convex edge can be clamped into the second groove.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. The clamping member has a first groove and a first fastener. By passing the first fastener through the first groove, the curled edge is deformed to clamp the curled edge; the pressing member is detachably fixed to the clamping member, and the second groove is provided on one side of the pressing member opposite to the clamping member to press the guide rail, which is convenient for quickly installing the guide rail.
[0017] 2. The first groove includes two side edges and an opening. The curled edge can be embedded through the opening. The two side edges are located on two opposite sides of the opening. The size of the first groove can also be set to meet the embedding of curled edges of different sizes; the first fastener passes through one of the side edges and presses the curled edge against the other side edge, without punching holes in the metal roof.
[0018] 3. The clamping member is provided with a retaining edge, and the curled edge is fitted and positioned with the retaining edge, which is convenient for the first fastener to clamp the curled edge.
[0019] 4. The pressing member is provided with a protrusion. When locking the second fastener, the protrusion will first abut against the underlying clamping member, enabling the side of the bottom plate in contact with the guide rail, i.e., the pressing portion, to be locked more tightly.
[0020] 5. The bottom of the clamping portion is provided with a plurality of ribs, which increases the friction between the pressing member and the guide rail and can further press the guide rail.
[0021] 6. The pressing member is detachably fixed to one side of the clamping member in a direction perpendicular to the length direction, so as to be applicable to the cases where the crimping and folding direction of the metal roof is upright or horizontal.
[0022] 7. The mounting hole is an elongated hole to cope with the mounting error that exists when mounting the pressing member.
[0023] The present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments; however, a lock-edge fixture assembly for standing-seam metal roofs of the present utility model is not limited to the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a three-dimensional structural schematic diagram of the present utility model (the crimping is horizontal);
[0025] Figure 2 is a front view of the present utility model (the crimping is horizontal);
[0026] Figure 3 is a left view of the present utility model (the crimping is horizontal);
[0027] Figure 4 is a three-dimensional view of the clamping member of the present utility model;
[0028] Figures 5 to 7 is a schematic diagram of the installation process of the clamping member and the first fastener of the present utility model (the crimping is upright);
[0029] Figure 8 is a three-dimensional view of the pressing member and the second fastener of the present utility model;
[0030] Figure 9 is a three-dimensional assembly view of the pressing member and the clamping member of the present utility model;
[0031] Figure 10 is a three-dimensional structural schematic diagram of the present utility model (the crimping is upright);
[0032] In the figure: 10, clamping member; 20, pressing member; 30, hemming; 40, guide rail; 50, first fastener; 60, second fastener; 11, first groove; 12, side; 13, opening; 14, retaining edge; 21, side plate; 22, bottom plate; 41, card slot; 411, convex edge; 221, fixing portion; 222, pressing portion; 2211, protrusion; 2212, mounting hole; 2221, second groove; 2222, rib; 601, bolt; 602, gasket; 603, washer. Detailed implementation manner
[0033] Please refer to Figures 1 - 3 As shown, a hemming fixture assembly for a standing-seam metal roof includes a clamping member 10 and a pressing member 20. The clamping member 10 has a first groove 11 and a first fastener 50. The first groove 11 extends along the length direction of the clamping member 10 for the hemming 30 of the standing-seam metal roof to be embedded. The first fastener 50 passes through the first groove 11 to clamp the hemming 30. The pressing member 20 is detachably fixed to the clamping member 10 and is provided with a second groove 2221. The second groove 2221 is formed on the side of the pressing member 20 opposite to the clamping member 10 to press the guide rail 40.
[0034] In this embodiment, the clamping member 10 is made of aluminum alloy, and the first fastener 50 is an internal hexagon flat-end set screw, but it is not limited thereto.
[0035] Through the assembly of this hemming fixture assembly and the hemming 30 of the standing-seam metal roof, it is convenient to quickly assemble the guide rail 40 onto the standing-seam metal roof together.
[0036] As Figures 4 - 7 shown, the first groove 11 includes two sides 12 and an opening 13. The opening 13 extends along the length direction of the clamping member 10 for the hemming 30 to be embedded. The two sides 12 are located on two opposite sides of the opening 13. The first fastener 50 passes through one of the sides 12 and presses the hemming 30 against the other side 12. In this way, the installation of holes can be avoided to damage the standing-seam metal roof.
[0037] As Figure 4 shown, the opposite surfaces of the two sides 12 are respectively provided with retaining edges 14. The two retaining edges 14 are located at the opening 13 and extend relatively. The retaining edge 14 is a structure protruding outward relative to the side 12.
[0038] In this embodiment, the width of the opening 13 is greater than the thickness of the hemming 30, which is applicable to more hemmings 30 of different sizes to be embedded. And the hemming 30 fits and positions with the retaining edge 14, which is convenient for the first fastener 50 to clamp the hemming 30.
[0039] The guide rail 40 is provided with an installation groove 42 and a clamping groove 41. The installation groove 42 is located at the top of the guide rail 40 and is used for installing the photovoltaic panel. The clamping groove 41 is located on one side of the guide rail 40 opposite to the pressing member 20 and is used to fix the guide rail 40 to other components. A convex edge 411 is provided at the edge of the clamping groove 41. As Figure 8 shown, the pressing member 20 includes a side plate 21 and a bottom plate 22. The side plate 21 is perpendicular to the length direction of the clamping member 10 to abut against the guide rail 40. Specifically, the side plate 21 abuts against one side of the guide rail 40 opposite to the pressing member 20. The bottom plate 22 is vertically fixed to one end of the side plate 21 opposite to the clamping member 10 and is provided with a second groove 2221. The convex edge 411 of the guide rail 40 can be snapped into the second groove 2221.
[0040] The bottom plate 22 includes a fixing portion 221 and a pressing portion 222. The fixing portion 221 is located on the side of the side plate 21 facing away from the guide rail 40. The fixing portion 221 is provided with a mounting hole 2212 and a second fastener 60. The second fastener 60 passes through the mounting hole 2212 and the pressing member 20 to achieve a detachable fixed connection. In this embodiment, the mounting hole 2212 is an elongated hole to cope with the installation error during the installation of the pressing member 20. The pressing portion 222 is located on the side of the side plate 21 facing the guide rail 40. One end of the pressing portion 222 opposite to the clamping member 10 is provided with a second groove 2221. The pressing portion 222 is snapped into the clamping groove 41, and the convex edge 411 is snapped into the second groove 2221.
[0041] A protrusion 2211 is further provided on one side of the fixing portion 221 opposite to the clamping member 10, and the protrusion 2211 extends along the length direction of the guide rail 40.
[0042] As Figure 3 shown, in this embodiment, when installing the second fastener 60, the protrusion 2211 will first abut against the lower clamping member 10, so that the pressing portion 222 on the side of the bottom plate 22 in contact with the guide rail 40 can be locked tighter.
[0043] As Figure 8 shown, a plurality of ribs 2222 are provided at the bottom of the pressing portion 222. The plurality of ribs 2222 are spaced apart and extend along the length direction of the guide rail 40, increasing the friction between the pressing member 20 and the guide rail 40 and further pressing the guide rail 40.
[0044] The first groove 11 runs through both sides of the clamping member 10 in the length direction. The pressing member 20 is detachably fixed to one side of the clamping member 10 in the direction perpendicular to the length direction, so as to be applicable to the situation where the folding direction of the hem 30 of the metal roof is upright or horizontal.
[0045] As Figure 1 shown, the folding direction of the hem 30 of the metal roof is horizontal, and the pressing member 20 is detachably fixed to one side edge 12 of the clamping member 10.
[0046] AsFigure 10 As shown, the folding direction of the rolled edge 30 of the metal roof is upright, and the pressing member 20 can also be detachably fixed to the clamping member 10.
[0047] like Figure 8 As shown, the second fastener 60 includes a bolt 601, a washer 602 and a washer 603, the washer 602 and the washer 603 are sleeved on the bolt 601, and the washer 602 is located at the bottom end of the head of the bolt 601, and the washer 603 is located at the bottom end of the washer 602. In this embodiment, the washer 602 is a spring washer 602, and the washer 603 is a butterfly washer 603.
[0048] During construction, firstly, partially screw the first fastener 50 into the clamping member 10 by hand, then align one side of the opening 13 of the clamping member 10 with the butt hem 30 of the metal roof, then install the clamping member 10 onto the hem 30, then tighten the first fastener 50 with a torque wrench or an electric tool and repeat this step until the first fastener 50 reaches the recommended torque; then partially screw the second fastener 60 into the clamping member 20 by hand, press the protrusion 2211 of the fixing portion 221 against the clamping member 10 so that the clamping portion 222 can be tilted, then place the guide rail 40 on the clamping member 10, then snap the clamping portion 222 of the clamping member 20 into the slot 41 of the guide rail 40, and snap the convex edge 411 into the second slot 2221, and finally tighten the second fastener 60 to complete the installation.
[0049] Regarding the structure and working principle of the edge locking clamp assembly, please refer to the previous description thereof, which will not be repeated here.
[0050] The utility model discloses a locking edge clamp assembly for a standing seam metal roof, and the uninvolved parts are the same as those in the prior art or can be implemented by adopting the prior art.
[0051] The above embodiments are only used to further illustrate a locking clamp assembly for a standing seam metal roof of the present invention, but the present invention is not limited to the embodiments. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention fall within the protection scope of the technical solution of the present invention.
Claims
1. A locking clamp assembly for a standing seam metal roof, characterized in that: It includes a clamping member and a pressing member, the clamping member has a first groove and a first fastener, the first groove extends along the length direction of the clamping member for the rolled edge of the roof to be embedded, and the first fastener is passed through the first groove to clamp the rolled edge; the pressing member is detachably fixed to the clamping member and is provided with a second groove, and the second groove is formed on the side of the pressing member opposite to the clamping member to press the guide rail.
2. The edge locking fixture assembly according to claim 1, characterized in that: The first groove includes two side edges and an opening, wherein the opening extends along the length direction of the clamping member for the curling edge to be inserted, and the two side edges are located on two opposite sides of the opening; the first fastener passes through one of the side edges and presses the curling edge against the other side edge.
3. The edge locking fixture assembly according to claim 2, characterized in that: The opposite surfaces of the two side edges are respectively provided with blocking edges, and the two blocking edges are located at the opening and extend relatively.
4. The edge locking fixture assembly according to claim 1, characterized in that: The clamping member includes a side plate and a bottom plate. The side plate is perpendicular to the length direction of the clamping member so as to abut against the guide rail. The bottom plate is vertically fixed to one end of the side plate opposite to the clamping member and is provided with the second groove.
5. The edge locking fixture assembly according to claim 4, characterized in that: The base plate includes a fixing portion and a clamping portion, wherein the fixing portion is located on the side of the side plate facing away from the guide rail, and is provided with a mounting hole and a second fastener, and the second fastener is passed through the mounting hole and the clamping member to achieve a detachable fixed connection; the clamping portion is located on the side of the side plate opposite to the guide rail, and the second groove is provided on the side of the clamping portion opposite to the clamping member.
6. The edge locking fixture assembly according to claim 5, characterized in that: A protrusion is further provided on a side of the fixing portion opposite to the clamping member, and the protrusion extends along the length direction of the guide rail.
7. The edge locking fixture assembly according to claim 5, characterized in that: A plurality of ribs are arranged at the bottom of the clamping portion, and the plurality of ribs are distributed at intervals and extend along the length direction of the guide rail.
8. The edge locking fixture assembly according to claim 1, characterized in that: The first groove passes through both sides of the clamping member in the length direction; the pressing member is detachably fixed to one side of the clamping member in a direction perpendicular to the length direction.
9. The edge locking fixture assembly according to claim 5, characterized in that: The second fastener comprises a bolt, a washer and a washer, wherein the washer and the washer are sleeved on the bolt, and the washer is located at the bottom end of the bolt head, and the washer is located at the bottom end of the washer.
10. The edge locking fixture assembly according to claim 1, characterized in that: The guide rail is provided with a clamping groove, which is located at a side of the guide rail opposite to the pressing member and is provided with a convex edge, and the convex edge can be clamped into the second groove.