Double-wheel combined spinning belt pulley capable of preventing deformation

By setting side stiffeners, fixing bolts, wheel deep groove sleeves, connecting shaft grooves and connecting rotating shafts in the dual-wheel combined spinning pulley, the problem of pulley deformation in harsh environments is solved, and the transmission accuracy and stability is achieved, noise and vibration are reduced, and equipment performance is ensured.

CN222924894UActive Publication Date: 2025-05-30WUXI JIAKE METAL PROD CO LTD
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Patent Information

Application Number
CN202422199280.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-05-30
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The existing dual-wheel combined spinning pulley is prone to deform when used in shock and harsh environments, resulting in reduced transmission accuracy, unstable transmission, belt jumping and slipping, generating noise and vibration, affecting equipment performance.

Method used

By providing side stiffeners, fixing bolts, wheel deep groove sleeves, connecting shaft grooves and connecting rotating shafts in the pulley deep groove, the structural strength and deformation resistance of the pulley are enhanced, ensuring synchronization and stability during rotation.

Benefits of technology

Effectively prevent the dual-wheel combined spinning pulley from deforming in harsh environments, improve transmission accuracy and stability, reduce noise and vibration, and ensure the overall performance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of belt pulleys, in particular to a double-wheel combined spinning belt pulley capable of preventing deformation, which comprises a large combined spinning belt pulley body, a belt pulley main body used for driving a belt to rotate, and a small combined spinning belt pulley body arranged outside the large combined spinning belt pulley body. The belt pulley deep grooves, the side stiffening ribs, the fixing bolts, the belt pulley deep groove sleeves, the communicating shaft grooves and the communicating rotating shaft rods are arranged, the large combined spinning belt pulley body and the small combined spinning belt pulley body are both provided with the belt pulley deep grooves, a belt can be better supported through the deeper belt grooves, vibration and deviation generated in the transmission process of the belt are reduced, and the transmission efficiency of the belt is improved. And then the side stiffening ribs arranged on the two sides of the deep groove of the belt wheel can enhance the structural strength of the two sides of the deep groove of the belt wheel, the overall rigidity of the double-wheel combined spinning belt wheel is improved, the stress concentration phenomenon is avoided, it is ensured that the double-wheel combined spinning belt wheel can be evenly stressed during bearing, and deformation is effectively prevented.
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Description

Technical Field

[0001] The utility model relates to the field of belt pulleys, and particularly relates to a double-wheel combined spinning belt pulley for preventing deformation. Background Art

[0002] Generally, belt pulleys are relatively large in size. In manufacturing processes, casting and forging are mainly used. For larger-sized belt pulleys, the casting method is designed, and the material is mostly cast iron. For smaller-sized belt pulleys, forging is designed, and the material is steel. The structure of belt pulleys is relatively simple, easy to adjust, and the manufacturing and installation accuracy requirements for belt pulleys are not as strict as those for meshing transmissions. The double-wheel combined spinning belt pulley belongs to one type of belt pulleys. A double-wheel combined spinning belt pulley refers to a belt pulley composed of two large outer wheels and small outer wheels with the shape of hollow rings and coaxial centers. These two outer wheels are processed by a spinning process and extend a common wheel body. The outer side surfaces of the rings of each outer wheel are provided with grooved teeth for installing the belt, which is used for power transmission.

[0003] During the use of the existing double-wheel combined spinning belt pulley, due to different application scenarios of the double-wheel combined spinning belt pulley, the double-wheel combined spinning belt pulley is prone to being impacted and working in a harsh environment, and will be affected by the environment and thus deformed. If the double-wheel combined spinning belt pulley lacks the ability to prevent deformation, the deformation of the double-wheel combined spinning belt pulley will damage the original transmission accuracy, resulting in inaccurate transmission ratio or unstable transmission process. At the same time, it will also cause the belt to jump and slip during the transmission process, thereby generating additional noise and vibration, which directly affects the overall performance of the equipment. In the long run, it will also lead to problems such as decreased equipment performance and frequent failures.

[0004] Therefore, it is very necessary to invent a double-wheel combined spinning belt pulley for preventing deformation to solve the above problems. Content of the Utility Model

[0005] The purpose of the present utility model is to provide a double-wheel combined spinning pulley that prevents deformation. Through the pulley deep groove, side stiffening ribs, fixing bolts, wheel deep groove sleeve, connecting shaft groove, and connecting rotating shaft rod, the double-wheel combined spinning pulley is enabled to have the ability to prevent deformation. When the double-wheel combined spinning pulley works in an environment vulnerable to impact and harsh conditions, the probability of deformation can be reduced, providing a certain anti-deformation ability. At the same time, the connecting rotating shaft rod is connected and installed with the double-wheel combined spinning pulley through the connecting shaft groove, docking card slot, and docking block. Such a fitting design can ensure the synchronism and stability of the two during the rotation process, and also helps to reduce the vibration and offset generated during rotation, thereby reducing the risk of deformation of the double-wheel combined spinning pulley, as well as problems such as the jumping and slipping of the belt during transmission, reducing noise and vibration, and ensuring the overall performance of the equipment. This is to solve the problems in the prior art that during the use of the double-wheel combined spinning pulley, due to different application scenarios of the double-wheel combined spinning pulley, when the double-wheel combined spinning pulley works in an environment vulnerable to impact and harsh conditions, it will be affected by the environment and deform. If the double-wheel combined spinning pulley lacks the ability to prevent deformation, the deformation of the double-wheel combined spinning pulley will destroy the original transmission accuracy, resulting in inaccurate transmission ratio or unstable transmission process. At the same time, it will also cause the jumping and slipping of the belt during transmission, thereby generating additional noise and vibration, directly affecting the overall performance of the equipment. In the long run, it will also lead to problems such as the decline of equipment performance and frequent failures.

[0006] To achieve the above object, the present utility model provides the following technical solution: A double-wheel combined spinning pulley that prevents deformation, including a large combined spinning pulley body, which is a pulley main body for driving the belt to rotate;

[0007] A small combined spinning pulley body is arranged outside the large combined spinning pulley body and is used to combine with the large combined spinning pulley body. A pulley deep groove is opened on the outside of the large combined spinning pulley body. Side stiffening ribs are fixedly installed inside the pulley deep groove. A fixing bolt penetrates through the inside of the pulley deep groove. One end of the fixing bolt is movably connected to a wheel deep groove sleeve;

[0008] A connecting shaft groove is arranged inside the small combined spinning pulley body and is used to install a rotating shaft. A docking card slot is opened inside the connecting shaft groove. A docking block is movably connected inside the docking card slot. One end of the docking block is fixedly installed with a connecting rotating shaft rod. A small wheel disc reinforcement groove is opened on one side of the small combined spinning pulley body.

[0009] Preferably, the number of the side stiffening ribs is set to be multiple, and the multiple side stiffening ribs are evenly distributed on the pulley deep groove.

[0010] Preferably, an embedded groove is formed inside the wheel deep groove sleeve, and anti-slip lines are fixedly installed inside the wheel deep groove sleeve.

[0011] Preferably, the docking block fixedly installed outside the connecting rotating shaft rod is in snap fit with the docking card slot formed inside the connecting shaft groove, and the docking block and the docking card slot are used in cooperation.

[0012] Preferably, a fastening bolt penetrates through the inside of the small wheel disc reinforcement groove, and one end of the fastening bolt is movably connected to the small wheel outer reinforcement disc.

[0013] Preferably, a large wheel disc reinforcement groove is formed on one side of the large combined spinning pulley body, a connecting bolt penetrates through the inside of the large wheel disc reinforcement groove, and one end of the connecting bolt is movably connected to the large wheel outer reinforcement disc.

[0014] In the above technical solution, the technical effects and advantages provided by the present invention are as follows:

[0015] The present invention is provided with a pulley deep groove, side stiffening ribs, fixing bolts, a wheel deep groove sleeve, a connecting shaft groove and a connecting rotating shaft rod. Both the large combined spinning pulley body and the small combined spinning pulley body are provided with pulley deep grooves. The deeper wheel grooves can better support the belt, reduce the vibration and offset generated during the transmission of the belt, thereby reducing the risk of pulley deformation. Then, the side stiffening ribs arranged on both sides of the pulley deep groove can enhance the structural strength on both sides of the pulley deep groove, improve the overall rigidity of the double-wheel combined spinning pulley, avoid stress concentration, ensure uniform stress during loading, and effectively prevent deformation. Then, a wheel deep groove sleeve is installed on the surface of the pulley deep groove through the fixing bolts, which can further increase the support area of the belt and transmission stability. With such a combination, the double-wheel combined spinning pulley has the ability to prevent deformation, which can reduce the probability of deformation when the double-wheel combined spinning pulley works in an environment vulnerable to impact and harsh conditions, provide a certain anti-deformation ability. At the same time, the connecting rotating shaft rod is connected and installed with the double-wheel combined spinning pulley through the connecting shaft groove, the docking card slot and the docking block. Such a fitting design can ensure the synchronism and stability during the rotation of the two, and also help to reduce the vibration and offset generated by the rotation, thereby reducing the risk of deformation of the double-wheel combined spinning pulley, and also reducing problems such as the jumping and slipping of the belt during the transmission process, reducing noise and vibration, and ensuring the overall performance of the equipment;

[0016] The utility model is provided with a large combined spinning pulley body, a small combined spinning pulley body, fixing bolts, a wheel deep groove sleeve, an embedded groove and anti-slip lines. When using the double-wheel combined spinning pulley, when installing the wheel deep groove sleeve on the large combined spinning pulley body and the small combined spinning pulley body, the wheel deep groove sleeve can be installed on the large combined spinning pulley body and the small combined spinning pulley body through the fixing bolts in the embedded groove of the wheel deep groove sleeve. In this way, after the belt is installed, the fixing bolts can reduce the influence on the rotation of the belt. Then, multiple groups of anti-slip lines are arranged on the surface of the wheel deep groove sleeve. The design of the anti-slip lines significantly increases the contact area between the wheel deep groove sleeve and the belt, thereby enhancing the friction force between them. This increased friction force helps to prevent the belt from slipping during the transmission process, ensuring the continuity and stability of power transmission. Brief Description of the Drawings

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the deep groove structure of the pulley of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the wheel deep groove sleeve of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the communicating rotating shaft rod of the utility model;

[0022] Figure 5 It is a schematic diagram of the structure of the outer reinforcement plate of the large wheel of the utility model.

[0023] Description of the reference numerals:

[0024] 1. Large combined spinning pulley body; 2. Small combined spinning pulley body; 3. Pulley deep groove; 4. Side stiffening rib; 5. Fixing bolt; 6. Wheel deep groove sleeve; 7. Embedded groove; 8. Anti-slip line; 9. Communicating shaft groove; 10. Docking card slot; 11. Docking card block; 12. Communicating rotating shaft rod; 13. Small wheel disc reinforcement groove; 14. Fastening bolt; 15. Small wheel outer reinforcement plate; 16. Large wheel disc reinforcement groove; 17. Connecting bolt; 18. Large wheel outer reinforcement plate. Detailed Embodiment

[0025] To enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0026] The present utility model provides a double-wheel combined spinning pulley for preventing deformation as shown in Figures 1-5 Figure, which includes a large combined spinning pulley body 1, a pulley main body for driving the belt to rotate;

[0027] A small combined spinning pulley body 2 is arranged outside the large combined spinning pulley body 1 and is used to combine with the large combined spinning pulley body 1. A pulley deep groove 3 is opened on the outside of the large combined spinning pulley body 1. A side stiffening rib 4 is fixedly installed inside the pulley deep groove 3. A fixing bolt 5 penetrates through the inside of the pulley deep groove 3. One end of the fixing bolt 5 is movably connected to a wheel deep groove sleeve 6;

[0028] A communicating shaft groove 9 is arranged inside the small combined spinning pulley body 2 and is used for installing a rotating shaft. A docking card slot 10 is opened inside the communicating shaft groove 9. A docking card block 11 is movably connected inside the docking card slot 10. One end of the docking card block 11 is fixedly installed with a communicating rotating shaft rod 12. A small wheel disc reinforcing groove 13 is opened on one side of the small combined spinning pulley body 2. The communicating rotating shaft rod 12 is connected and installed with the double-wheel combined spinning pulley through the communicating shaft groove 9, the docking card slot 10 and the docking card block 11. Such a fitting design can ensure the synchronism and stability of the two during the rotation process, and also helps to reduce the vibration and offset generated during the rotation, thereby reducing the risk of deformation of the double-wheel combined spinning pulley.

[0029] As shown in Figure 1 、 Figure 2 and Figure 3 Figure, the number of the side stiffening ribs 4 is set to be multiple, and the multiple side stiffening ribs 4 are evenly distributed on the pulley deep groove 3. The side stiffening ribs 4 arranged on both sides of the pulley deep groove 3 can enhance the structural strength on both sides of the pulley deep groove 3, improve the overall rigidity of the double-wheel combined spinning pulley, avoid the occurrence of stress concentration phenomenon, ensure that it can bear the force evenly when carrying, effectively prevent deformation. An embedded groove 7 is opened inside the wheel deep groove sleeve 6. Anti-slip lines 8 are fixedly installed inside the wheel deep groove sleeve 6. Multiple groups of anti-slip lines 8 are arranged on the surface of the wheel deep groove sleeve 6. The design of the anti-slip lines 8 significantly increases the contact area between the wheel deep groove sleeve 6 and the belt, and further enhances the friction between them. This increased friction helps to prevent the belt from slipping during the transmission process, ensuring the continuity and stability of power transmission.

[0030] As shown in Figure 1 、 Figure 4 and Figure 5As shown in the figure, the docking block 11 fixedly installed outside the connecting rotating shaft rod 12 is engaged with the docking slot 10 opened inside the connecting shaft groove 9. The docking block 11 and the docking slot 10 are used in cooperation. The connecting rotating shaft rod 12 is connected and installed with the double-wheel combined spinning pulley through the connecting shaft groove 9, the docking slot 10 and the docking block 11. Such a fitting design can ensure the synchronism and stability of the two during the rotation process, and is also convenient for installation. A fastening bolt 14 penetrates through the inside of the small wheel disc reinforcement groove 13. One end of the fastening bolt 14 is movably connected with an outer small wheel reinforcement disc 15. The outer small wheel reinforcement disc 15 assists in connecting the connecting rotating shaft rod 12 with the small combined spinning pulley body 2 through the fastening bolt 14, strengthening the firmness of the connection between the connecting rotating shaft rod 12 and the small combined spinning pulley body 2, making the stress more concentrated when the connecting rotating shaft rod 12 drives the double-wheel combined spinning pulley to rotate. On one side of the large combined spinning pulley body 1, a large wheel disc reinforcement groove 16 is provided. A connecting bolt 17 penetrates through the inside of the large wheel disc reinforcement groove 16. One end of the connecting bolt 17 is movably connected with an outer large wheel reinforcement disc 18. Similarly, the outer large wheel reinforcement disc 18 and the connecting bolt 17 also strengthen the firmness of the connection between the other end of the connecting rotating shaft rod 12 and the large combined spinning pulley body 1.

[0031] Working principle of this utility model: Firstly, when using this double-wheel combined spinning pulley, first install the wheel deep groove sleeve 6 on the large combined spinning pulley body 1 and the small combined spinning pulley body 2 of the double-wheel combined spinning pulley. Since both the large combined spinning pulley body 1 and the small combined spinning pulley body 2 are provided with pulley deep grooves 3, the deeper wheel grooves can better support the belt, reduce the vibration and offset generated during the belt transmission, thereby reducing the risk of pulley deformation. Then, the side stiffening ribs 4 arranged on both sides of the pulley deep groove 3 can enhance the structural strength on both sides of the pulley deep groove 3, improve the overall rigidity of the double-wheel combined spinning pulley, avoid the occurrence of stress concentration phenomenon, ensure that it can be evenly stressed when bearing, and effectively prevent deformation. Next, take out the wheel deep groove sleeve 6, and use the fixing bolt 5 through the embedded groove 7 of the wheel deep groove sleeve 6 to install the wheel deep groove sleeve 6 on the large combined spinning pulley body 1 and the small combined spinning pulley body 2. In this way, after the belt is installed, the fixing bolt 5 can reduce the influence on the belt rotation, and can further increase the support area and transmission stability of the belt. Subsequently, multiple groups of anti-slip lines 8 are arranged on the surface of the wheel deep groove sleeve 6. The design of the anti-slip lines 8 significantly increases the contact area between the wheel deep groove sleeve 6 and the belt, thereby enhancing the friction between them. This increased friction helps to prevent the belt from slipping during the transmission process, ensuring the continuity and stability of power transmission. After the wheel deep groove sleeve 6 is installed, the belt can be sleeved outside the large combined spinning pulley body 1 and the small combined spinning pulley body 2. Then, take out the connecting rotating shaft rod 12 and connect and install it with the double-wheel combined spinning pulley through the connecting shaft groove 9, the docking card slot 10 and the docking block 11. Such a fitting design can ensure the synchronism and stability of the two during the rotation process, and also helps to reduce the vibration and offset generated by the rotation, thereby reducing the risk of deformation of the double-wheel combined spinning pulley, and also reducing problems such as the jumping and slipping of the belt during the transmission process, reducing noise and vibration. In this way, the installation of the double-wheel combined spinning pulley is completed, and the external machinery can be connected to the connecting rotating shaft rod 12 to drive the double-wheel combined spinning pulley to rotate. Such a design enables the double-wheel combined spinning pulley to have the ability to prevent deformation, and can reduce the probability of deformation when the double-wheel combined spinning pulley works in an environment vulnerable to impact and harsh conditions, providing a certain anti-deformation ability. Finally, after completing all the installation and use work of the double-wheel combined spinning pulley according to the above operations, only need to maintain the device daily. Just like this, the use process of the anti-deformation double-wheel combined spinning pulley is completed.

[0032] Only some exemplary embodiments of the present utility model are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present utility model, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present utility model.

Claims

1. A double-wheel combined spinning pulley to prevent deformation, characterized in that: include A large combined spun pulley body (1), which is used to drive the belt to rotate; The small combined spun pulley body (2) is arranged outside the large combined spun pulley body (1) and is used for being combined with the large combined spun pulley body (1); a pulley deep groove (3) is provided outside the large combined spun pulley body (1); a side stiffening rib (4) is fixedly installed inside the pulley deep groove (3); a fixing bolt (5) penetrates inside the pulley deep groove (3); one end of the fixing bolt (5) is movably connected to a pulley deep groove sleeve (6); A connecting shaft groove (9) is arranged inside the small combined spinning pulley body (2) and is used for installing a rotating shaft. A docking card groove (10) is provided inside the connecting shaft groove (9). A docking card block (11) is movably connected inside the docking card groove (10). A connecting rotating shaft rod (12) is fixedly installed at one end of the docking card block (11). A small wheel disc reinforcement groove (13) is provided on one side of the small combined spinning pulley body (2).

2. The double-wheel combined spinning pulley for preventing deformation according to claim 1, characterized in that: The number of the side stiffening ribs (4) is set to be multiple, and the multiple side stiffening ribs (4) are distributed at equal intervals on the pulley deep groove (3).

3. The double-wheel combined spinning pulley for preventing deformation according to claim 1, characterized in that: An embedded groove (7) is provided inside the wheel deep groove sleeve (6), and an anti-skid pattern (8) is fixedly installed inside the wheel deep groove sleeve (6).

4. The double-wheel combined spinning pulley for preventing deformation according to claim 1, characterized in that: A docking block (11) fixedly mounted on the outside of the connecting rotating shaft rod (12) is engaged with a docking slot (10) provided inside the connecting shaft groove (9), and the docking block (11) and the docking slot (10) are used in conjunction with each other.

5. The double-wheel combined spinning pulley for preventing deformation according to claim 1, characterized in that: A fastening bolt (14) penetrates the interior of the small wheel disc reinforcement groove (13), and one end of the fastening bolt (14) is movably connected to the small wheel outer reinforcement disc (15).

6. The double-wheel combined spinning pulley for preventing deformation according to claim 1, characterized in that: A large wheel disc reinforcement groove (16) is formed on one side of the large combined spun pulley body (1), a connecting bolt (17) penetrates the interior of the large wheel disc reinforcement groove (16), and one end of the connecting bolt (17) is movably connected to a large wheel outer reinforcement disc (18).