Speed reducer convenient to maintain
By designing a convenient disassembly and assembly mechanism on the reducer, the problem of time-consuming and laborious disassembly of the box cover during maintenance of the existing reducer is solved, and the box cover is conveniently disassembled and installed, and the maintenance efficiency is improved.
Patent Information
- Application Number
- CN202421844278.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-31
AI Technical Summary
During the maintenance of existing reducers, the removal process of the box cover requires the removal of multiple sets of bolts in sequence, which is time-consuming and labor-intensive and affects the maintenance efficiency.
A disassembly and assembly mechanism is designed, including a slot symmetrically opened on the outside of the reducer case and a plate body fixedly connected to the top of the box cover. Through the cooperation of a bidirectional screw, a curved plate and a threaded rod, the box cover is easily disassembled and installed.
Through this disassembly and assembly mechanism, the removal and installation process of the box cover becomes more time-saving and labor-saving, and the maintenance efficiency is significantly improved.
Smart Images

Figure CN222924912U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of speed reducers, in particular to a speed reducer convenient for maintenance. Background Technique
[0002] As is well known, a speed reducer is an independent component composed of gear transmission, worm transmission, and gear-worm transmission enclosed in a rigid housing, and is commonly used as a speed reduction transmission device between a prime mover and a working machine; in addition, the speed reducer plays a role in matching the speed and transmitting torque between the prime mover and the working machine or the actuator, and is widely used in modern machinery.
[0003] When repairing the inside of the speed reducer, it is necessary to remove the cover on the top of the speed reducer housing, so as to facilitate the staff to operate on the inside of the speed reducer. However, the cover of the existing speed reducer needs to sequentially screw multiple groups of bolts during disassembly, and the disassembly process is time-consuming and laborious, which is not conducive to improving the working efficiency when repairing the speed reducer; for this reason, we propose a speed reducer convenient for maintenance. Content of the Utility Model
[0004] The purpose of the utility model is to provide a speed reducer convenient for maintenance to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a speed reducer convenient for maintenance, including: a speed reducer housing and a disassembly and assembly mechanism;
[0006] A cover is arranged on the top of the speed reducer housing. The disassembly and assembly mechanism includes slots symmetrically opened on the outer side of the speed reducer housing and a plate body fixedly connected to the top of the cover. A bidirectional lead screw is rotatably connected inside the plate body. Arc-shaped plates are threadedly connected to both opposite threads of the bidirectional lead screw. The bottom of the arc-shaped plate is fixedly connected with an insertion block through a connecting plate. The insertion block is used for inserting into the slot. A rod body is slidably connected inside the arc-shaped plate. One end of the rod body is fixedly connected to the plate body. A limit gear is fixedly sleeved on the bidirectional lead screw. A support is fixedly connected to the top of the plate body. A threaded rod is threadedly connected inside the support. The bottom end of the threaded rod is rotatably connected with an insertion plate for inserting into the tooth groove of the limit gear. One side of the insertion plate is movably connected to the plate body.
[0007] By adopting the above technical solution, when it is necessary to remove the box cover from the reducer housing, the plug plate can be driven away from the limit gear by loosening the threaded rod first, so that the bidirectional lead screw can rotate normally. Then, after the bidirectional lead screw rotates counterclockwise, it can drive the two arc-shaped plates to move away from each other on the rod body, so that the plug block can be moved out of the slot under the action of the connecting plate by the arc-shaped plate, and then the box cover can be removed from the reducer housing. In addition, when it is necessary to install the box cover on the reducer housing, the box cover can be first placed on the top of the reducer housing in a fitting manner, and then the two arc-shaped plates can be driven to approach each other by rotating the bidirectional lead screw clockwise, so that the plug block can be inserted into the slot, and by tightening the threaded rod, the plug plate can be driven to insert into the corresponding tooth groove on the limit gear, so that the bidirectional lead screw cannot rotate, and the box cover can be stably installed on the reducer housing.
[0008] Preferably, a base is fixedly connected to the bottom of the reducer housing, and through holes are uniformly formed in the interior of the base.
[0009] By adopting the above technical solution, it is convenient to fixedly install the reducer housing at a specified position.
[0010] Preferably, a stop block is fixedly connected to the end of the rod body far from the plate body.
[0011] By adopting the above technical solution, the movement of the arc-shaped plate can be limited, thereby preventing the arc-shaped plate from separating from the rod body.
[0012] Preferably, a driven bevel gear is fixedly sleeved on the bidirectional lead screw, a rotating shaft is rotatably connected to the interior of the bracket, a driving bevel gear is fixedly connected to the bottom end of the rotating shaft, and the outer side of the driving bevel gear is meshed with the driven bevel gear.
[0013] By adopting the above technical solution, the rotating shaft can drive the driven bevel gear to rotate through the driving bevel gear, so that the bidirectional lead screw can rotate clockwise or counterclockwise under the action of the rotating shaft.
[0014] Preferably, a handwheel is fixedly connected to the top end of the rotating shaft.
[0015] By adopting the above technical solution, it is convenient to rotate the rotating shaft.
[0016] Preferably, a handle is fixedly connected to the top of the handwheel.
[0017] By adopting the above technical solution, it is convenient to operate the handwheel.
[0018] Preferably, a convex block is welded to the top end of the threaded rod, and a groove is formed in the top of the convex block.
[0019] By adopting the above technical solution, it is convenient to insert a wrench into the bump to turn the threaded rod.
[0020] Preferably, a chute is formed on one side of the plate body, and the inner side wall of the chute is slidably connected with the insertion plate.
[0021] By adopting the above technical solution, the insertion plate can move up and down smoothly.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] In the reducer that is convenient for maintenance, by arranging a disassembly and assembly mechanism on the reducer box body and the box cover, after the threaded rod is loosened, the insertion plate can be driven to be withdrawn from the tooth groove of the limit gear, and after the bidirectional lead screw rotates counterclockwise, the two arc-shaped plates can be driven to move away from each other, so that the insertion block can be moved out of the slot, thereby facilitating the disassembly of the box cover and also facilitating the installation; through the above settings, the disassembly of the box cover is more time-saving and labor-saving, effectively improving the working efficiency of the staff when repairing the reducer. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic structural diagram of the reducer that is convenient for maintenance of the present utility model;
[0025] Figure 2 It is an enlarged schematic view of area A of the schematic structural diagram of the reducer that is convenient for maintenance of the present utility model;
[0026] Figure 3 It is an enlarged schematic view of area B of the schematic structural diagram of the reducer that is convenient for maintenance of the present utility model;
[0027] Figure 4 It is a schematic structural diagram of the reducer box body and the box cover of the reducer that is convenient for maintenance of the present utility model.
[0028] In the figure: 1, reducer box body; 10, box cover; 11, base; 12, through hole; 2, disassembly and assembly mechanism; 20, slot; 21, plate body; 22, bidirectional lead screw; 24, arc-shaped plate; 25, rod body; 26, connecting plate; 27, bracket; 28, threaded rod; 29, limit gear; 201, stop block; 202, driven bevel gear; 203, driving bevel gear; 204, rotating shaft; 205, hand wheel; 206, handle; 207, bump; 208, groove; 209, insertion block; 210, chute; 211, insertion plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Please refer to Figures 1 - 4 , the present invention provides a technical solution: a reducer that is convenient for maintenance, including: a reducer housing 1 and a disassembly and assembly mechanism 2;
[0031] First of all, when it is necessary to remove the cover 10 from the reducer housing 1, the plug plate 211 can be driven away from the limit gear 29 by loosening the threaded rod 28, so that the bidirectional lead screw 22 can rotate normally. Then, after the bidirectional lead screw 22 rotates counterclockwise, it can drive the two arc plates 24 to move away from each other on the rod body 25, so that the plug block 209 can be moved out of the slot 20 under the action of the connecting plate 26 and the arc plate 24, and then the cover 10 can be removed from the reducer housing 1; a cover 10 is provided on the top of the reducer housing 1. The disassembly and assembly mechanism 2 includes slots 20 symmetrically opened on the outer side of the reducer housing 1 and a plate body 21 fixedly connected to the top of the cover 10. A bidirectional lead screw 22 is rotatably connected inside the plate body 21. Arc plates 24 are threadedly connected to both opposite threads of the bidirectional lead screw 22. The bottom of the arc plate 24 is fixedly connected to a plug block 209 through a connecting plate 26. The plug block 209 is used to insert into the inside of the slot 20. A rod body 25 is slidably connected inside the arc plate 24. One end of the rod body 25 is fixedly connected to the plate body 21. A limit gear 29 is fixedly sleeved on the bidirectional lead screw 22. A bracket 27 is fixedly connected to the top of the plate body 21. A threaded rod 28 is threadedly connected inside the bracket 27. The bottom end of the threaded rod 28 is rotatably connected to a plug plate 211 for inserting into the tooth groove of the limit gear 29. One side of the plug plate 211 is movably connected to the plate body 21;
[0032] Secondly, in order to facilitate the fixed installation of the reducer housing 1 at a specified position for use, a base 11 is fixedly connected to the bottom of the reducer housing 1, and through holes 12 are uniformly opened inside the base 11; in order to limit the movement of the arc plate 24 to prevent the arc plate 24 from separating from the rod body 25, a stop block 201 is fixedly connected to the end of the rod body 25 away from the plate body 21; in order to facilitate inserting a wrench into the convex block 207 to twist the threaded rod 28, a convex block 207 is welded to the top end of the threaded rod 28, and a groove 208 is opened on the top of the convex block 207; in order to keep the plug plate 211 moving up and down smoothly, a chute 210 is opened on one side of the plate body 21, and the inner side wall of the chute 210 is slidably connected to the plug plate 211;
[0033] Again, in order for the rotating shaft 204 to drive the driven bevel gear 202 to rotate through the driving bevel gear 203, so that the bidirectional lead screw 22 can rotate clockwise or counterclockwise under the action of the rotating shaft 204, a driven bevel gear 202 is fixedly sleeved on the bidirectional lead screw 22. A rotating shaft 204 is rotatably connected inside the bracket 27. The bottom end of the rotating shaft 204 is fixedly connected with a driving bevel gear 203. The outer side of the driving bevel gear 203 is meshed and connected with the driven bevel gear 202. In order to facilitate the rotation of the rotating shaft 204, a hand wheel 205 is fixedly connected to the top end of the rotating shaft 204. In order to facilitate the operation of the hand wheel 205, a handle 206 is fixedly connected to the top of the hand wheel 205.
[0034] Summarize and sort out the working steps of this solution according to the above technical solution: When it is necessary to remove the box cover 10 from the reducer housing 1, the plug plate 211 can be driven away from the limit gear 29 by loosening the threaded rod 28 first, so that the bidirectional lead screw 22 can rotate normally. Then, after the bidirectional lead screw 22 rotates counterclockwise, it can drive the two arc plates 24 to move away from each other on the rod body 25, so that the plug 209 can be moved out of the slot 20 under the action of the connecting plate 26 on the arc plate 24, and then the box cover 10 can be removed from the reducer housing 1. In addition, when it is necessary to install the box cover 10 on the reducer housing 1, the box cover 10 can be first placed against the top of the reducer housing 1, and then the two arc plates 24 can be driven to approach each other by rotating the bidirectional lead screw 22 clockwise, so that the plug 209 can be inserted into the slot 20, and by tightening the threaded rod 28, the plug plate 211 can be driven to insert into the corresponding tooth groove on the limit gear 29, so that the bidirectional lead screw 22 cannot rotate, and the box cover 10 can be stably installed on the reducer housing 1.
[0035] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reducer that is easy to maintain, characterized in that: include: A speed reducer housing (1) and a disassembly and assembly mechanism (2); The top of the reducer housing (1) is provided with a housing cover (10), the disassembly and assembly mechanism (2) comprises a slot (20) symmetrically arranged on the outer side of the reducer housing (1) and a plate (21) fixedly connected to the top of the housing cover (10), the plate (21) is internally rotatably connected with a bidirectional screw rod (22), the two opposite threads of the bidirectional screw rod (22) are both threadedly connected with an arc plate (24), the bottom of the arc plate (24) is fixedly connected with an insert block (209) via a connecting plate (26), and the insert block (209) is used to be inserted into the slot (20 ), the interior of the arc plate (24) is slidably connected with a rod body (25), one end of the rod body (25) is fixedly connected to the plate body (21), a limit gear (29) is fixedly sleeved on the bidirectional screw rod (22), the top of the plate body (21) is fixedly connected with a bracket (27), the internal thread of the bracket (27) is connected with a threaded rod (28), the bottom end of the threaded rod (28) is rotatably connected with an insert plate (211) for inserting into the tooth groove of the limit gear (29), and one side of the insert plate (211) is movably connected to the plate body (21).
2. A reducer easy to maintain according to claim 1, characterized in that: The bottom of the reducer housing (1) is fixedly connected to a base (11), and through holes (12) are evenly arranged inside the base (11).
3. A reducer easy to maintain according to claim 1, characterized in that: One end of the rod body (25) away from the plate body (21) is fixedly connected to a stopper (201).
4. The reducer easy to maintain according to claim 1, characterized in that: A driven bevel gear (202) is fixedly mounted on the bidirectional screw rod (22); a rotating shaft (204) is rotatably connected to the interior of the bracket (27); a driving bevel gear (203) is fixedly connected to the bottom end of the rotating shaft (204); and the outer side of the driving bevel gear (203) is meshedly connected to the driven bevel gear (202).
5. A reducer easy to maintain according to claim 4, characterized in that: The top end of the rotating shaft (204) is fixedly connected with a hand wheel (205).
6. A reducer easy to maintain according to claim 5, characterized in that: A handle (206) is fixedly connected to the top of the hand wheel (205).
7. The reducer easy to maintain according to claim 1, characterized in that: A convex block (207) is welded to the top end of the threaded rod (28), and a groove (208) is formed at the top of the convex block (207).
8. The reducer easy to maintain according to claim 1, characterized in that: A sliding groove (210) is provided on one side of the plate body (21), and the inner side wall of the sliding groove (210) is slidably connected to the plug plate (211).