Hot-pressing inductor cooling device

Abstract

The utility model provides a hot-pressing inductor cooling device, the side edge of a carrying device is provided with a cooling device, the cooling device is used for receiving a finished inductor tray and carrying out segmented cooling on the finished inductor, and the carrying device comprises a material fork X-direction moving device, a material fork Y-direction moving device, a supporting plate and a material fork carrying assembly. A supporting plate is arranged above the material fork X-direction moving device, the material fork X-direction moving device is used for driving the supporting plate to move in the horizontal X direction, the material fork Y-direction moving devices are arranged above the supporting plate at intervals, a material fork carrying assembly is arranged at the driving end of each material fork Y-direction moving device, and the material fork Y-direction moving devices are used for driving the material fork carrying assemblies to move in the horizontal Y direction. The finished inductor trays are conveyed into the cooling device through the carrying fork assembly to be cooled in a segmented mode, the multiple finished inductor trays can be cooled at the same time, the cooling efficiency is high, segmented uniform cooling is conducted, the cooling effect of the finished inductor trays is guaranteed, the inductor quality is improved, and demolding and material receiving are conveniently conducted on the next station.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor production, and more specifically, to a hot-pressed inductor cooling device. Background Art

[0002] As a basic electronic component, the surface-mounted power inductor has characteristics such as miniaturization, high quality, high energy storage, and low resistance, and is widely used in various electronic devices or electronic control circuits. With the current development of various electronic devices towards miniaturization, light weight, and multi-functionality, the number of surface-mounted inductors used is increasing. At the same time, new requirements for miniaturization, low mounting thickness, and large inductance are put forward for the surface-mounted inductors. At the same time, the market's requirements for product quality and production capacity are also getting higher and higher.

[0003] The closest prior art is Publication No.: CN115101327A, an inductor production process, which discloses the steps: S1. Prepare the first semi-finished product; S2. Wind the enameled wire around the cylinder of the first semi-finished product; S3. Snap the first semi-finished product into the second semi-finished product; S4. Put the snapped first semi-finished product and the second semi-finished product together into the hot press station for pressing; S5. Place the finished product after pressing in the hot press station at intervals on a flat plate for cooling.

[0004] For the existing hot-pressed inductors, after production, they are cooled naturally, with extremely low cooling efficiency, unable to meet the requirements of high-efficiency production, and unable to cool evenly, resulting in poor inductor quality.

[0005] In view of this, the utility model proposes a hot-pressed inductor cooling device with uniform and efficient cooling. Summary of the Utility Model

[0006] The purpose of the utility model is to propose a hot-pressed inductor cooling device with uniform and efficient cooling.

[0007] A hot-pressing inductor cooling device, comprising a cooling device 2 and a handling device 1, is characterized in that: a handling device 1 is provided at the output end of the hot-pressing equipment, and a cooling device 2 is provided on the side of the handling device 1. The handling device 1 is used to receive the finished inductor tray 3 output by the equipment and transport it into the cooling device 2 for segmented cooling. The cooling device 2 is used to receive the finished inductor tray 3 and perform segmented cooling on the finished inductor. The handling device 1 includes a fork X-direction moving device 4, a fork Y-direction moving device 5, a support plate 6, and a handling fork assembly 7. A support plate 6 is provided above the fork X-direction moving device 4. The fork X-direction moving device 4 is used to drive the support plate 6 to move horizontally in the X direction. Two fork Y-direction moving devices 5 are provided at intervals above the support plate 6. A handling fork assembly 7 is provided at the driving end of each fork Y-direction moving device 5. The fork Y-direction moving device 5 is used to drive the handling fork assembly 7 to move horizontally in the Y direction. The handling fork assembly 7 transports the finished inductor tray 3 into the cooling device 2 for segmented cooling.

[0008] Further, the cooling device 2 includes a primary cooling device 21 and a post-cooling device 22. The primary cooling device 21 and the post-cooling device 22 are sequentially provided on the side of the handling device 1. There are at least two cooling stations in both the primary cooling device 21 and the post-cooling device 22.

[0009] In some embodiments, the fork Y-direction moving device 5 includes a rodless cylinder 51, a first slide rail 52, and a first slider 53. Two rodless cylinders 51 are provided at intervals above the support plate 6. A first slide rail 52 is provided in parallel on both sides of each rodless cylinder 51. A first slider 53 is provided on the first slide rail 52. A handling fork assembly 7 is provided at the driving end of the rodless cylinder 51. The bottom of the handling fork assembly 7 is connected to the first slide rail 52 through the first slider 53. When the rodless cylinder 51 drives the handling fork assembly 7 to move, the handling fork assembly 7 moves in the Y direction along the first slide rail 52 through the first slider 53.

[0010] In some embodiments, the fork X-direction moving device 4 includes a servo motor 41, a support seat 42, a handling seat 43, a second slide rail 44, and a second slider 45. A support seat 42 is provided at the output end of the hot-pressing equipment. A second slide rail 44 is provided at intervals on the support seat 42. A second slider 45 is provided on the second slide rail 44. A servo motor 41 is provided on the side of the support seat 42. A handling seat 43 is provided at the driving end of the servo motor 41. The handling seat 43 is connected to the support plate 6 above. The side below the support plate 6 is connected to the second slide rail 44 through the second slider 45. When the servo motor 41 drives the handling seat 43 to move, the handling seat 43 drives the fork Y-direction moving device 5 to move. The handling seat 43 moves in the X direction along the second slide rail 44 through the second slider 45.

[0011] In some embodiments, the handling fork assembly 7 includes a connecting plate 71 and handling forks 72. A connecting plate 71 is provided at the driving end of the rodless cylinder 51, and a plurality of handling forks 72 are arranged in parallel at intervals on the connecting plate 71. The width between adjacent handling forks 72 is greater than the width of the finished inductor tray 3.

[0012] Furthermore, multiple groups of photoelectric sensors 73 are arranged in parallel at intervals between adjacent handling fork assemblies 7. The photoelectric sensors 73 are used to monitor the movement position of the handling fork assembly 7.

[0013] In some embodiments, the initial cooling device 21 includes a first water-cooled support table 211 and a first downward water-cooling device 212. The first water-cooled support table 211 is used to receive the finished inductor tray 3 transported out by the handling device 1. A first downward water-cooling device 212 is provided above the first water-cooled support table 211; the post-cooling device 22 includes a second water-cooled support table 221 and a second downward water-cooling device 222. The second water-cooled support table 221 is used to receive the finished inductor tray 3 output by the initial cooling device 21. A second downward water-cooling device 222 is provided above the second water-cooled support table 221.

[0014] In some embodiments, the cooling device 2 is a water-cooling device.

[0015] In some embodiments, the temperature at the input end of the cooling device 2 is 200 °C, and the temperature at the output end of the cooling device 2 is 50 °C.

[0016] The working principle of the present utility model: When a finished inductor tray 3 is output from the output end of the hot pressing device, the handling fork assembly 7 moves with the fork in the X-direction moving device 4 and the fork in the Y-direction moving device 5 to the corresponding position of the finished inductor tray 3, and transports the finished inductor tray 3 to the cooling device 2. The hot pressing device outputs the next finished inductor tray 3, and the handling fork assembly 7 moves again with the fork in the X-direction moving device 4 and the fork in the Y-direction moving device 5. At this time, the first finished inductor tray 3 is pushed to the next cooling station, and the second finished inductor tray 3 enters the cooling device 2. This process is repeated, so that the finished inductor tray 3 passes through the initial cooling device 21 and the post-cooling device 22 in sequence, and the temperature drops from 200 °C to 50 °C.

[0017] Advantages of the present utility model: The present utility model provides a hot-pressed inductor cooling device. A cooling device 2 is provided on the side of a handling device 1. The handling device 1 is used to receive the finished inductor tray 3 output by the equipment and transport it into the cooling device 2 for segmented cooling. The cooling device 2 is used to receive the finished inductor tray 3 and perform segmented cooling on the finished inductor. The handling device 1 includes a fork X-direction moving device 4, a fork Y-direction moving device 5, a support plate 6, and a handling fork assembly 7. A support plate 6 is provided above the fork X-direction moving device 4. The fork X-direction moving device 4 is used to drive the support plate 6 to move horizontally in the X direction. Two fork Y-direction moving devices 5 are provided at intervals above the support plate 6. A handling fork assembly 7 is provided at the driving end of each fork Y-direction moving device 5. The fork Y-direction moving device 5 is used to drive the handling fork assembly 7 to move horizontally in the Y direction. The handling fork assembly 7 transports the finished inductor tray 3 into the cooling device 2 for segmented cooling. Multiple finished inductor trays 3 can be cooled simultaneously, with high cooling efficiency. Moreover, segmented and uniform cooling is performed to ensure the cooling effect of the finished inductor tray 3, improve the inductor quality, and facilitate demolding and material collection at the next working station. Description of the Drawings

[0018] Figure 1 It is a schematic structural diagram of a hot-pressed inductor cooling device of the present application.

[0019] Figure 2 It is a schematic structural diagram of the cooling device of a hot-pressed inductor cooling device of the present application.

[0020] Figure 3 It is a schematic structural diagram of the handling device of a hot-pressed inductor cooling device of the present application.

[0021] Main Component Symbol Explanation

[0022] Handling device 1, cooling device 2, initial cooling device 21, first water-cooled support table 211, first downward water-cooling device 212, post-cooling device 22, second water-cooled support table 221, second downward water-cooling device 222, finished inductor tray 3, fork X-direction moving device 4, servo motor 41, support seat 42, handling seat 43, second slide rail 44, second slider 45, fork Y-direction moving device 5, rodless cylinder 51, first slide rail 52, first slider 53, support plate 6, handling fork assembly 7, connecting plate 71, handling fork 72, photoelectric sensor 7.

[0023] The following specific embodiments will further illustrate the present utility model in conjunction with the above drawings. Specific Embodiments

[0024] The following embodiments are described to assist in understanding the present application. The embodiments are not and should not in any way be construed as limiting the scope of protection of the present application.

[0025] In the following description, those skilled in the art will recognize that throughout this discussion, components may be described as separate functional units (which may include sub-units), but those skilled in the art will recognize that various components or portions thereof may be divided into separate components or integrated together (including being integrated within a single system or component).

[0026] At the same time, the connections between components or systems are not intended to be limited to direct connections. Instead, the data between these components may be modified, reformatted, or otherwise changed by intermediate components. Additionally, additional or fewer connections may be used. It should also be noted that the terms "coupled", "connected", or "input" should be understood to include direct connections, indirect connections through one or more intermediate devices, and wireless connections. Embodiment 1:

[0027] As Figure 1 shown, it is a schematic structural diagram of a hot-press inductor cooling device of the present application; as Figure 2 shown, it is a schematic structural diagram of the cooling device of a hot-press inductor cooling device of the present application; as Figure 3 shown, it is a schematic structural diagram of the handling device of a hot-press inductor cooling device of the present application.

[0028] A hot-press inductor cooling device includes a cooling device 2 and a handling device 1, and is characterized in that: a handling device 1 is provided at the output end of the hot-press device, a cooling device 2 is provided on the side of the handling device 1, the handling device 1 is used to receive the finished inductor tray 3 output by the device and transport it into the cooling device 2 for segmented cooling, the cooling device 2 is used to receive the finished inductor tray 3 and perform segmented cooling on the finished inductor. The handling device 1 includes a fork X-direction moving device 4, a fork Y-direction moving device 5, a support plate 6, and a handling fork assembly 7. A support plate 6 is provided above the fork X-direction moving device 4, and the fork X-direction moving device 4 is used to drive the support plate 6 to move horizontally in the X direction. Two fork Y-direction moving devices 5 are provided at intervals above the support plate 6, and a handling fork assembly 7 is provided at the driving end of each fork Y-direction moving device 5. The fork Y-direction moving device 5 is used to drive the handling fork assembly 7 to move horizontally in the Y direction, and the handling fork assembly 7 transports the finished inductor tray 3 into the cooling device 2 for segmented cooling.

[0029] The cooling device 2 includes a primary cooling device 21 and a post-cooling device 22. The primary cooling device 21 and the post-cooling device 22 are sequentially provided on the side of the handling device 1, and at least two cooling stations are provided in both the primary cooling device 21 and the post-cooling device 22.

[0030] The fork Y-direction moving device 5 includes a rodless cylinder 51, a first slide rail 52, and a first slider 53. Above the support plate 6, two rodless cylinders 51 are arranged at intervals. On both sides of each rodless cylinder 51, a first slide rail 52 is arranged in parallel. A first slider 53 is arranged on the first slide rail 52. A handling fork assembly 7 is arranged at the driving end of the rodless cylinder 51. The bottom of the handling fork assembly 7 is connected to the first slide rail 52 through the first slider 53. When the rodless cylinder 51 drives the handling fork assembly 7 to move, the handling fork assembly 7 moves in the Y direction along the first slide rail 52 through the first slider 53.

[0031] The fork X-direction moving device 4 includes a servo motor 41, a support seat 42, a handling seat 43, a second slide rail 44, and a second slider 45. A support seat 42 is arranged at the output end of the hot pressing device. Second slide rails 44 are arranged at intervals on the support seat 42. A second slider 45 is arranged on the second slide rail 44. A servo motor 41 is arranged on the side of the support seat 42. A handling seat 43 is arranged at the driving end of the servo motor 41. The handling seat 43 is connected to the support plate 6 above. The side below the support plate 6 is connected to the second slide rail 44 through the second slider 45. When the servo motor 41 drives the handling seat 43 to move, the handling seat 43 drives the fork Y-direction moving device 5 to move, and the handling seat 43 moves in the X direction along the second slide rail 44 through the second slider 45.

[0032] The handling fork assembly 7 includes a connecting plate 71 and handling forks 72. A connecting plate 71 is arranged at the driving end of the rodless cylinder 51. A plurality of handling forks 72 are arranged at intervals and in parallel on the connecting plate 71. The width between adjacent handling forks 72 is greater than the width of the finished inductor tray 3.

[0033] Multiple groups of photoelectric sensors 73 are arranged at intervals and in parallel between adjacent handling fork assemblies 7. The photoelectric sensors 73 are used to monitor the movement position of the handling fork assembly 7.

[0034] The initial cooling device 21 includes a first water-cooled support platform 211 and a first downward water-cooling device 212. The first water-cooled support platform 211 is used to receive the finished inductor tray 3 transported out by the handling device 1. A first downward water-cooling device 212 is arranged above the first water-cooled support platform 211; the post-cooling device 22 includes a second water-cooled support platform 221 and a second downward water-cooling device 222. The second water-cooled support platform 221 is used to receive the finished inductor tray 3 output by the initial cooling device 21. A second downward water-cooling device 222 is arranged above the second water-cooled support platform 221.

[0035] The cooling device 2 is a water-cooling device.

[0036] The temperature at the input end of the cooling device 2 is 200 °C, and the temperature at the output end of the cooling device 2 is 50 °C.

[0037] Working principle of the present utility model: When a finished inductor tray 3 is output from the output end of the hot pressing device, the handling fork assembly 7 moves along with the fork X-direction moving device 4 and the fork Y-direction moving device 5 to the corresponding position of the finished inductor tray 3, and transports the finished inductor tray 3 to the cooling device 2. The output end of the hot pressing device outputs the next finished inductor tray 3, and the handling fork assembly 7 moves again along with the fork X-direction moving device 4 and the fork Y-direction moving device 5. At this time, the first finished inductor tray 3 is pushed to the next cooling station, and the second finished inductor tray 3 enters the cooling device 2. This process repeats, enabling the finished inductor tray 3 to pass through the primary cooling device 21 and the post-cooling device 22 in sequence, and the temperature is reduced from 200 °C to 50 °C.

[0038] Advantages of the present utility model: The present utility model provides a hot pressing inductor cooling device. A cooling device 2 is provided on the side of the handling device 1. The handling device 1 is used to receive the finished inductor tray 3 output by the equipment and transport it into the cooling device 2 for segmented cooling. The cooling device 2 is used to receive the finished inductor tray 3 and perform segmented cooling on the finished inductor. The handling device 1 includes a fork X-direction moving device 4, a fork Y-direction moving device 5, a support plate 6, and a handling fork assembly 7. A support plate 6 is provided above the fork X-direction moving device 4. The fork X-direction moving device 4 is used to drive the support plate 6 to move horizontally in the X direction. Two fork Y-direction moving devices 5 are provided at intervals above the support plate 6. A handling fork assembly 7 is provided at the driving end of each fork Y-direction moving device 5. The fork Y-direction moving device 5 is used to drive the handling fork assembly 7 to move horizontally in the Y direction. The handling fork assembly 7 transports the finished inductor tray 3 into the cooling device 2 for segmented cooling. Multiple finished inductor trays 3 can be cooled simultaneously, with high cooling efficiency. Moreover, segmented and uniform cooling is carried out to ensure the cooling effect of the finished inductor tray 3, improve the inductor quality, and facilitate demolding and material collection at the next station.

[0039] Although multiple aspects and embodiments of the present application have been disclosed, other aspects and embodiments will be obvious to those skilled in the art. Without departing from the concept of the present application, several modifications and improvements can still be made, and these all fall within the protection scope of the present application. The multiple aspects and embodiments disclosed in the present application are only for illustrative purposes and are not intended to limit the present application. The actual protection scope of the present application is subject to the claims.

Claims

1. A hot-pressed inductor cooling device, comprising a handling device (1) and a cooling device (2). Characterized in that: A handling device (1) is provided at the output end of the hot-pressing equipment. A cooling device (2) is provided on the side of the handling device (1). The handling device (1) is used to receive the finished inductor tray (3) output by the equipment and transport it into the cooling device (2) for segmented cooling. The cooling device (2) is used to receive the finished inductor tray (3) and perform segmented cooling on the finished inductor. The handling device (1) includes a fork X-direction moving device (4), a fork Y-direction moving device (5), a support plate (6), and a handling fork assembly (7). A support plate (6) is provided above the fork X-direction moving device (4). The fork X-direction moving device (4) is used to drive the support plate (6) to move horizontally in the X direction. Two fork Y-direction moving devices (5) are provided at intervals above the support plate (6). A handling fork assembly (7) is provided at the driving end of each fork Y-direction moving device (5). The fork Y-direction moving device (5) is used to drive the handling fork assembly (7) to move horizontally in the Y direction. The handling fork assembly (7) transports the finished inductor tray (3) into the cooling device (2) for segmented cooling.

2. The hot-pressed inductor cooling device according to claim 1, Characterized in that: The cooling device (2) includes a primary cooling device (21) and a post-cooling device (22). The primary cooling device (21) and the post-cooling device (22) are sequentially provided on the side of the handling device (1). There are at least two cooling stations in both the primary cooling device (21) and the post-cooling device (22).

3. The hot-pressed inductor cooling device according to claim 1, Characterized in that: The fork Y-direction moving device (5) includes a rodless cylinder (51), a first slide rail (52), and a first slider (53). Two rodless cylinders (51) are provided at intervals above the support plate (6). A first slide rail (52) is provided in parallel on both sides of each rodless cylinder (51). A first slider (53) is provided on the first slide rail (52). A handling fork assembly (7) is provided at the driving end of the rodless cylinder (51). The bottom of the handling fork assembly (7) is connected to the first slide rail (52) through the first slider (53). When the rodless cylinder (51) drives the handling fork assembly (7) to move, the handling fork assembly (7) moves in the Y direction along the first slide rail (52) through the first slider (53).

4. The hot-pressed inductor cooling device according to claim 1, Characterized in that: The fork X-direction moving device (4) includes a servo motor (41), a support base (42), a handling base (43), a second slide rail (44), and a second slider (45). A support base (42) is provided at the output end of the hot pressing device. Second slide rails (44) are spaced on the support base (42). A second slider (45) is provided on the second slide rail (44). A servo motor (41) is provided on the side of the support base (42). A handling base (43) is provided at the driving end of the servo motor (41). The upper part of the handling base (43) is connected to the support plate (6). The side below the support plate (6) is connected to the second slide rail (44) through the second slider (45). When the servo motor (41) drives the handling base (43) to move, the handling base (43) drives the fork Y-direction moving device (5) to move. The handling base (43) moves in the X direction along the second slide rail (44) through the second slider (45).

5. The hot pressing inductor cooling device according to claim 3, characterized in that: The handling fork assembly (7) includes a connecting plate (71) and handling forks (72). A connecting plate (71) is provided at the driving end of the rodless cylinder (51). A plurality of handling forks (72) are spaced and arranged in parallel on the connecting plate (71). The width between adjacent handling forks (72) is greater than the width of the finished inductor tray (3).

6. The hot pressing inductor cooling device according to claim 1, characterized in that: Multiple groups of photoelectric sensors (73) are spaced and arranged in parallel between adjacent handling fork assemblies (7). The photoelectric sensors (73) are used to monitor the movement position of the handling fork assembly (7).

7. The hot pressing inductor cooling device according to claim 2, characterized in that: The initial cooling device (21) includes a first water-cooled support table (211) and a first downward water-cooling device (212). The first water-cooled support table (211) is used to receive the finished inductor tray (3) transported out by the handling device (1). A first downward water-cooling device (212) is provided above the first water-cooled support table (211); the post-cooling device (22) includes a second water-cooled support table (221) and a second downward water-cooling device (222). The second water-cooled support table (221) is used to receive the finished inductor tray (3) output by the initial cooling device (21). A second downward water-cooling device (222) is provided above the second water-cooled support table (221).

8. The hot pressing inductor cooling device according to claim 1, characterized in that: The cooling device (2) is a water cooling device.

9. The hot pressing inductor cooling device according to claim 1, characterized in that: The temperature at the input end of the cooling device (2) is 200 °C, and the temperature at the output end of the cooling device (2) is 50 °C.

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