Efficient and energy-saving heat energy type freeze dryer
By setting a heat conduction channel on the freeze-drying rack of the freeze-drying machine to connect it with the heat conduction coil, and using the refrigeration and heating functions of the heat pump compressor, the problems of low efficiency and waste of energy are solved, and the efficient and energy-saving freeze-drying effect is achieved.
Patent Information
- Application Number
- CN202421524787.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-01
AI Technical Summary
Traditional freeze-dryers rely on the peripheral temperature of the product to affect the freeze-drying state, which is inefficient and wasteful energy consumption.
Design a high-efficiency and energy-saving thermal lyophilized machine, using a freeze-drying rack connected to the thermal coil, combined with the refrigeration and heating functions of the heat pump compressor, improves the lyophilized efficiency and saves energy consumption.
Through the design of thermal channels and thermal coils, the efficiency of product freezing and heating during freeze drying is improved, and energy consumption is significantly saved.
Smart Images

Figure CN222925855U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of freeze dryers, and particularly relates to a heat energy type freeze dryer with high efficiency and energy saving. Background Art
[0002] Freeze drying is a technology for drying by using the principle of sublimation. It is a process of quickly freezing the substance to be dried at a low temperature and then directly sublimating the frozen water molecules into water vapor and escaping in a vacuum environment. The freeze dryer operates based on this principle. The product to be freeze-dried is generally placed on the freeze-drying rack of the freeze dryer for processing. However, this method relies on the temperature outside the product to affect the state of the product, resulting in low efficiency and wasting a lot of energy consumption. Content of the Utility Model
[0003] In view of the above problems, the purpose of the utility model is to provide a heat energy type freeze dryer with high efficiency and energy saving, which has higher freeze-drying efficiency and can also save energy consumption.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: A heat energy type freeze dryer with high efficiency and energy saving, having a housing, wherein a vacuum chamber, a vacuum pump and a compressor are provided in the housing. A freeze-drying chamber and a coil chamber are provided in the vacuum chamber. A heat conducting coil is provided in the coil chamber. A freeze-drying rack is provided in the freeze-drying chamber. Multiple layers of plates are provided on the freeze-drying rack. A heat conducting channel is provided in the plate body of the plate. The heat conducting channel communicates with the heat conducting coil in the coil chamber. The heat conducting coil is connected to the compressor.
[0005] In the above technical solution, a vacuum pump and its control box are provided at the upper part of the vacuum chamber, and the vacuum pump is connected to the vacuum chamber.
[0006] In the above technical solution, a diversion groove is formed in the plate body, and the heat conducting coil is connected to the notch of the diversion groove.
[0007] In the above technical solution, a diversion coil is provided in the plate body, and the heat conducting coil is connected to the diversion coil.
[0008] In the above technical solution, the compressor is a heat pump compressor.
[0009] In the above technical solution, a panel is provided at the upper part of the plate, and the panel is made of a heat conducting material.
[0010] In the above technical solution, a partition is provided between the freeze-drying chamber and the coil chamber, and a fan and an air inlet are installed on the partition.
[0011] In summary, the beneficial effects of adopting the technical solution of the present utility model compared with traditional technical means are as follows: The present utility model provides a heat conduction channel on the laminate of the freeze-drying rack, and the heat conduction channel is connected to the heat conduction coil. When the product is freeze-dried in the freeze-drying chamber, on the one hand, it is directly affected by the external temperature for temperature rise and fall, and on the other hand, the temperature is transferred through the laminate at the bottom, greatly improving the efficiency of product freezing and temperature rise during freeze-drying and saving energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Through the following detailed description in conjunction with the drawings, the foregoing and other objects, features, and advantages of the present utility model will become apparent.
[0013] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0014] Figure 2 is a three-dimensional structural schematic diagram of the present utility model with one side shell removed;
[0015] Figure 3 is a three-dimensional structural schematic diagram of the vacuum chamber in the present utility model;
[0016] Figure 4 is an internal three-dimensional structural schematic diagram of the vacuum chamber in the present utility model;
[0017] Figure 5 is an internal three-dimensional structural schematic diagram of the coil chamber;
[0018] Figure 6 is a three-dimensional schematic diagram of the laminate in the present utility model;
[0019] The reference numerals are as follows: 100, housing; 200, vacuum chamber; 210, freeze-drying chamber; 220, coil chamber; 230, partition; 231, fan; 232, air inlet; 300, vacuum pump; 310, control box; 400, compressor; 500, heat conduction coil; 510, coil support; 600, freeze-drying rack; 610, laminate; 611, plate body; 612, panel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The following is based on the ideal embodiments of the present utility model as inspiration. Through the following description, relevant staff can make various changes and modifications without departing from the technical idea of the present utility model. The technical scope of the present utility model is not limited to the content in the specification, and must be determined according to the scope of the claims.
[0021] With reference to the following drawings, the present utility model will be further described:
[0022] As Figures 1 to 6As shown in the figure, an energy-efficient thermal freeze dryer has a housing 100. A vacuum chamber 200, a vacuum pump 300, and a compressor 400 are provided in the housing 100. A freeze-drying chamber 210 and a coil chamber 220 are provided in the vacuum chamber 200. A heat-conducting coil 500 is provided in the coil chamber 220. A freeze-drying rack 600 is provided in the freeze-drying chamber 210. Multiple layers of plates 610 are provided on the freeze-drying rack 600. A heat-conducting channel is provided in the plate body 611 of the plate 610. The heat-conducting channel communicates with the heat-conducting coil 500 in the coil chamber 220. The heat-conducting coil 500 is connected to the compressor 400.
[0023] A vacuum pump 300 and its control box 310 are provided at the upper part of the vacuum chamber 200. The vacuum pump 300 is connected to the vacuum chamber 200.
[0024] A diversion groove is formed in the plate body 611. The heat-conducting coil 500 is connected to the notch of the diversion groove. Of course, it is also possible that a diversion coil is provided in the plate body 611, and the heat-conducting coil 500 is connected to the diversion coil. Both the diversion groove and the diversion coil are a type of heat-conducting channel, which is used for guiding when the heat-conducting medium flows in the plate body 611. In actual application, the heat-conducting channel is arranged in an S-shaped bend in the plate body 611.
[0025] The compressor 400 is a heat pump compressor. In the prior art, heat pump compressors are commonly used in heat pump air conditioners. While having a refrigeration function, they can also absorb low-grade heat energy in the surrounding environment, and then do work through electricity, so as to convert it into high-grade heat energy that can be utilized, which is more convenient and has better effects when used.
[0026] A panel 612 is provided above the plate 610. The panel 612 is made of a heat-conducting material.
[0027] A partition 230 is provided between the freeze-drying chamber 210 and the coil chamber 220. A fan 231 and an air inlet 232 are installed on the partition 230. In this way, the heat energy from the coil chamber 220 is directed towards the plate 610 through the air inlet 232, which can also effectively save energy.
[0028] As Figure 5 As shown in the figure, a coil support 510 is provided between adjacent heat-conducting coils 500.
[0029] When the present utility model is in use, first, the compressor 400 starts the refrigeration mode. The heat-conducting medium flows along the heat-conducting coil 500 into the heat-conducting channel in the plate body 611 of the plate 610 to cool the material and freeze the material into ice crystals. Then, the vacuum pump 300 evacuates the air. Finally, the compressor 400 switches to the heating mode. The heated heat-conducting medium also flows along the heat-conducting coil 500 into the heat-conducting channel in the plate body 611 of the plate 610 to heat the material and sublimate the moisture in the material to achieve freeze-drying.
[0030] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, various modifications and variations can be made to the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A highly efficient and energy-saving thermal freeze dryer, characterized in that: The invention has a shell, in which a vacuum chamber, a vacuum pump and a compressor are arranged, a freeze-drying chamber and a coil chamber are arranged in the vacuum chamber, a heat-conducting coil is arranged in the coil chamber, a freeze-drying rack is arranged in the freeze-drying chamber, a multi-layer plate is arranged on the freeze-drying rack, a heat-conducting channel is arranged in the plate body of the plate, the heat-conducting channel is communicated with the heat-conducting coil in the coil chamber, and the heat-conducting coil is connected to the compressor.
2. The energy-efficient thermal freeze dryer according to claim 1, characterized in that: A vacuum pump and a control box thereof are provided on the upper portion of the vacuum chamber, and the vacuum pump is connected to the vacuum chamber.
3. The high-efficiency and energy-saving thermal freeze dryer according to claim 1, characterized in that: A flow guide groove is provided in the plate body, and the heat conduction coil is connected to the notch of the flow guide groove.
4. The high-efficiency and energy-saving thermal freeze dryer according to claim 1, characterized in that: The plate body is provided with a guide coil, and the heat conduction coil is connected to the guide coil.
5. The high-efficiency and energy-saving thermal freeze dryer according to claim 1, characterized in that: The compressor is a heat pump compressor.
6. The high-efficiency and energy-saving thermal freeze dryer according to claim 1, characterized in that: A panel is disposed on the upper portion of the layer plate, and the panel is made of a heat-conducting material.
7. The high-efficiency and energy-saving thermal freeze dryer according to claim 1, characterized in that: A partition is arranged between the freeze drying chamber and the coil chamber, and a fan and an air inlet are arranged on the partition.