Detection device for battery diaphragm
By installing an external rangefinder and an internal rangefinder above the base of the battery separator detection device, the gap difference between it and the battery separator roll is calculated, real-time and accurate detection of the thickness of the battery separator roll is achieved, and the problem of large detection errors in existing devices is solved.
Patent Information
- Application Number
- CN202421936694.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-12
AI Technical Summary
It is difficult for existing battery separator thickness detection devices to achieve real-time accurate detection of battery separator roll thickness.
A detection device for battery separator is designed. By installing an external rangefinder and an internal rangefinder above the base, these instruments are used to detect the distance between them and the frame and the battery separator roll, and calculate the difference between the two sets of data through a microcontroller controller to realize the thickness detection of the battery separator roll.
Real-time accurate detection of the thickness of the battery separator coil is achieved, and the problem of large detection errors in existing devices is solved. By adjusting the positions of the external rangefinder and internal rangefinder, the accuracy of the detection results is ensured.
Smart Images

Figure CN222926194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery diaphragms, and specifically relates to a detection device for battery diaphragms. Background Technique
[0002] In the structure of a battery, the diaphragm is one of the key inner components. The performance of the diaphragm determines the interface structure, internal resistance, etc. of the battery, and directly affects the characteristics such as the capacity, cycle, and safety performance of the battery. A diaphragm with excellent performance plays an important role in improving the comprehensive performance of the battery. During production, the thickness of the battery diaphragm will be detected to ensure that the produced battery diaphragm meets the requirements;
[0003] After retrieval, in the application document with the patent application number 202222437879.9, a thickness detection device for a battery diaphragm is disclosed, which includes a frame and a cabinet door. A cabinet door is arranged on the front surface of the frame. Side plates are arranged on the upper surfaces of the left and right ends of the frame. A turning handle is arranged on the outer surface of the side plate. The inner side of the turning handle is connected to the top right end of a threaded rod. The threaded rod is located inside the side plates. A slider is sleeved on the outer side of the middle of the threaded rod. The two sides inside the slider are connected to a limiting rod. A support frame is arranged on the upper end of the rear side of the frame. A linear motor is arranged on the left side of the upper surface of the support frame. A hydraulic cylinder is connected to the right surface of the linear motor. A hydraulic rod is arranged at the lower end of the hydraulic cylinder. A chute is opened at the connection between the hydraulic rod and the upper surface of the support frame. An indicating meter is arranged at the lower part of the hydraulic rod. The hydraulic rod and the indicating meter are connected to each other through a connecting plate. A laser probe is arranged at the bottom of the lower end of the indicating meter. This thickness detection device for a battery diaphragm can reduce the detection error with a mechanized detection method;
[0004] The above application document realizes the detection of the diaphragm thickness through the setting of the laser probe. However, how the laser probe detects is not disclosed, and since the diaphragm thickness is relatively thin, how the laser probe detects and how to ensure the detection accuracy have become problems to be solved urgently.
[0005] Therefore, we propose a detection device for battery diaphragms. Content of the Utility Model
[0006] Aiming at the deficiencies of the prior art, the utility model provides a detection device for battery diaphragms, which solves the problem that it is difficult for the existing device to detect the thickness of the battery diaphragm roll in real time and accurately.
[0007] To achieve the above objectives, the utility model is realized through the following technical solutions: A detection device for a battery separator includes a base and columns fixedly welded at the top corners thereof. A curtain board is fixedly installed on the top of the base outside the columns. A lower driving motor is fixedly installed at the bottom side of the column. A clamping frame is fixedly installed on the front side of the column above the lower driving motor. An upper driving motor is arranged on the clamping frame opposite to the position of the lower driving motor, and a battery separator roll is drivingly sleeved between the output shafts of the upper driving motor and the lower driving motor.
[0008] A bracket is fixedly installed on the front side of the column, and two sets of outer distance measuring instruments and inner distance measuring instruments with the same specifications are arranged on the bracket.
[0009] Preferably, the bracket is an L-shaped frame, and the tail end of the bracket is fixedly welded between the upper driving motor and the lower driving motor on the front side wall of the column.
[0010] Among them, the setting of the shape of the bracket can assemble the outer distance measuring instrument and the inner distance measuring instrument on the front side of the battery separator roll.
[0011] Preferably, a chute in the shape of a slot is opened on the top side of the outer end of the bracket. The chute is an inverted T-shaped groove. T-shaped socket seats adapted to the specifications of the chute are fixedly installed at the bottoms of the outer distance measuring instrument and the inner distance measuring instrument, and the outer distance measuring instrument and the inner distance measuring instrument are slidably sleeved on the bracket.
[0012] Among them, the setting of each component on the bracket can slide the outer distance measuring instrument and the inner distance measuring instrument above it, adjust their specific positions, and realize accurate distance detection.
[0013] Preferably, the position of the output point of the outer distance measuring instrument falls on the abutting frame on the curtain board. The outer wall of the abutting frame is closely attached to the inner side wall of the battery separator roll. The position of the output point of the inner distance measuring instrument falls on the separator on the battery separator roll, and the output ends of the outer distance measuring instrument and the inner distance measuring instrument are output to the single-chip microcomputer controller through Bluetooth signals.
[0014] Among them, the single-chip microcomputer controller can receive the data monitored by the outer distance measuring instrument and the inner distance measuring instrument, and calculate their difference. This difference is the thickness value of the battery separator roll, thereby ensuring the accuracy of the detection result.
[0015] Preferably, the clamping frame is a rectangular frame. A sliding column is fixedly installed inside the clamping frame. A sliding seat is slidably sleeved on the sliding column. The sliding seat is fixedly installed on the upper driving motor, and the top of the sliding seat is connected to the top surface inside the clamping frame through a spring column.
[0016] Among them, the setting of each component in the clamping frame can keep the battery separator roll between the lower driving motor and the upper driving motor in a tight state at all times, ensuring the accuracy of subsequent detection results.
[0017] Preferably, the battery separator roll is formed by winding two sets of separator cylinders, one on top of the other, and a separator belt therebetween, and the inner side wall of the separator belt is closely attached to the L-shaped abutment on the curtain plate.
[0018] The present utility model provides a detection device for a battery separator. It has the following beneficial effects:
[0019] 1. In this detection device for the battery separator, through the arrangement of the outer distance measuring instrument and the inner distance measuring instrument above the base, it is possible to use the outer distance measuring instrument and the inner distance measuring instrument to respectively detect the distances between them and the abutment and between them and the battery separator roll, and then the single-chip microcomputer controller calculates the difference between the two sets of data, thus realizing the thickness detection of the battery separator roll, ensuring accuracy, and solving the problem that it is difficult for the existing device to perform real-time and accurate detection of the thickness of the battery separator roll;
[0020] 2. In this detection device for the battery separator, through the arrangement of the bracket, the positions of the outer distance measuring instrument and the inner distance measuring instrument can be adjusted according to requirements. At the same time, the arrangement of the abutment can ensure that the battery separator roll is closely attached to it, ensuring the accuracy of subsequent detection results. And the arrangement of the components in the card frame can ensure that the battery separator roll is always in a taut state when being transmitted between the upper driving motor and the lower driving motor, further ensuring the accuracy of subsequent detection results. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of the present utility model;
[0022] Figure 2 is a schematic structural diagram of the rear side of the present utility model;
[0023] Figure 3 is a schematic structural diagram of the front side of the present utility model;
[0024] Figure 4 is the present utility model Figure 3 is an enlarged schematic structural diagram of part A in the present utility model.
[0025] In the figure: 1. Base; 2. Pillar; 3. Curtain plate; 4. Bracket; 5. Upper driving motor; 6. Lower driving motor; 7. Battery separator roll; 8. Card frame; 81. Spring column; 82. Slide seat; 83. Slide column; 9. Outer distance measuring instrument; 10. Inner distance measuring instrument; 11. Abutment. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] Please refer to Figures 1-4 Figures 1-4 , an embodiment of the present utility model provides a technical solution: a detection device for a battery separator, including a base 1 and columns 2 fixedly welded at the top corners thereof. A curtain board 3 is fixedly installed on the top of the base 1 outside the columns 2. A lower driving motor 6 is fixedly installed at the bottom side of the column 2. A clamping frame 8 is fixedly installed on the front side of the column 2 above the lower driving motor 6. An upper driving motor 5 is arranged on the clamping frame 8 opposite to the position of the lower driving motor 6, and a battery separator roll 7 is sleeved between the output shafts of the upper driving motor 5 and the lower driving motor 6 in a transmission manner; A bracket 4 is fixedly installed on the front side of the column 2, and two groups of outer distance measuring instruments 9 and inner distance measuring instruments 10 with the same specifications are arranged on the bracket 4;
[0028] Among them, for the detection device of the battery separator, through the arrangement of the outer distance measuring instrument 9 and the inner distance measuring instrument 10 above the base 1, the distances between the outer distance measuring instrument 9 and the inner distance measuring instrument 10 and the abutment frame 11 and between the outer distance measuring instrument 9 and the inner distance measuring instrument 10 and the battery separator roll 7 can be detected respectively. Then, the single-chip microcomputer controller calculates the difference between the two groups of data, and the thickness detection of the battery separator roll 7 can be realized, ensuring accuracy and solving the problem that the existing device is difficult to detect the thickness of the battery separator roll 7 in real time and accurately.
[0029] Embodiment 2:
[0030] The bracket 4 is an L-shaped frame, and the tail end of the bracket 4 is fixedly welded between the upper driving motor 5 and the lower driving motor 6 on the front side wall of the column 2; Among them, the shape setting of the bracket 4 can assemble the outer distance measuring instrument 9 and the inner distance measuring instrument 10 on the front side of the battery separator roll 7.
[0031] A chute in the shape of a slot is opened at the top side of the outer end of the bracket 4. The chute is an inverted T-shaped groove. T-shaped socket seats adapted to the specifications of the chute are fixedly installed at the bottoms of the outer distance measuring instrument 9 and the inner distance measuring instrument 10, and the outer distance measuring instrument 9 and the inner distance measuring instrument 10 are slidably sleeved on the bracket 4; Among them, the components on the bracket 4 can slide the outer distance measuring instrument 9 and the inner distance measuring instrument 10 above it to adjust their specific positions and realize accurate distance detection.
[0032] The position of the output point of the outer distance measuring instrument 9 falls on the abutment frame 11 on the curtain board 3, the outer wall of the abutment frame 11 is closely attached to the inner side wall of the battery separator roll 7, the position of the output point of the inner distance measuring instrument 10 falls on the separator on the battery separator roll 7, and the output ends of the outer distance measuring instrument 9 and the inner distance measuring instrument 10 are output to the single-chip microcomputer controller through Bluetooth signals; Among them, the single-chip microcomputer controller can receive the data monitored by the outer distance measuring instrument 9 and the inner distance measuring instrument 10 and calculate their difference, and this difference is the thickness value of the battery separator roll 7, thus ensuring the accuracy of the detection result.
[0033] The card frame 8 is a rectangular frame. A sliding column 83 is fixedly installed on the inner side of the card frame 8. A sliding seat 82 is slidably sleeved on the sliding column 83. The sliding seat 82 is fixedly installed on the upper driving motor 5, and the top of the sliding seat 82 is connected to the top surface of the inner side of the card frame 8 through a spring column 81. Among them, the settings of the components in the card frame 8 can keep the battery separator roll 7 between the lower driving motor 6 and the upper driving motor 5 in a taut state all the time, ensuring the accuracy of subsequent detection results.
[0034] The battery separator roll 7 is wound by two sets of separator cylinders, the upper and the lower, and the separator belt therebetween. The inner side wall of the separator belt is closely attached to the L-shaped abutting frame 11 on the curtain plate 3.
[0035] Among them, for the detection device of the battery separator, through the setting of the bracket 4, the positions of the outer distance measuring instrument 9 and the inner distance measuring instrument 10 can be adjusted according to requirements. At the same time, the setting of the abutting frame 11 can ensure that the battery separator roll 7 is closely attached to it, ensuring the accuracy of subsequent detection results. And the settings of the components in the card frame 8 can ensure that the battery separator roll 7 is always in a taut state when being transmitted between the upper driving motor 5 and the lower driving motor 6, further ensuring the accuracy of subsequent detection results.
[0036] The working principle and usage process of the present utility model: When it is necessary for the device to detect the thickness of the battery separator roll 7, it is pre-driven and sleeved between the output shafts of the lower driving motor 6 and the upper driving motor 5, and the inner side of the battery separator roll 7 is abutted against the outer wall surface of the abutting frame 11. Then, manually slide the outer distance measuring instrument 9 and the inner distance measuring instrument 10 so that their detection points fall on the abutting frame 11 and the battery separator roll 7 respectively, and transmit the detection results to the single-chip microcomputer controller. Use it to calculate the difference between the two sets of data, which is the specific thickness value of the battery separator roll 7, so as to ensure the accuracy of the detection results.
[0037] The above shows and describes the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0038] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A battery separator detection device, characterized in that: The invention comprises a base (1) and a support (2) fixedly welded at the corner of the top thereof, a curtain plate (3) located outside the support (2) being fixedly mounted on the top of the base (1), a lower drive motor (6) being fixedly mounted on the bottom side of the support (2), a clamping frame (8) located above the lower drive motor (6) being fixedly mounted on the front side of the support (2), an upper drive motor (5) being arranged on the clamping frame (8) and being located opposite to the lower drive motor (6), and a battery diaphragm roll (7) being arranged on a transmission sleeve between the output shafts of the upper drive motor (5) and the lower drive motor (6); A bracket (4) is fixedly mounted on the front side of the support (2), and two sets of external rangefinders (9) and internal rangefinders (10) of the same specifications are arranged on the bracket (4).
2. A battery separator detection device according to claim 1, characterized in that: The bracket (4) is an L-shaped bracket, and the rear end of the bracket (4) is fixedly welded between the upper drive motor (5) and the lower drive motor (6) on the front side wall of the support (2).
3. A battery separator detection device according to claim 2, characterized in that: A slotted slide groove is provided on the top side of the outer end of the bracket (4), wherein the slide groove is an inverted T-shaped groove, and a T-shaped sleeve matching the specifications of the slide groove is fixedly installed on the bottom of the outer distance meter (9) and the inner distance meter (10), and the outer distance meter (9) and the inner distance meter (10) are slidably mounted on the bracket (4).
4. A battery separator detection device according to claim 1, characterized in that: The position of the output point of the external distance meter (9) falls on the support frame (11) on the curtain board (3), the outer wall of the support frame (11) is tightly attached to the inner wall of the battery diaphragm roll (7), the position of the output point of the internal distance meter (10) falls on the diaphragm on the battery diaphragm roll (7), and the output ends of the external distance meter (9) and the internal distance meter (10) are output to the single-chip controller via Bluetooth signals.
5. A battery separator detection device according to claim 1, characterized in that: The card frame (8) is a rectangular frame, a slide column (83) is fixedly mounted on the inner side of the card frame (8), a slide seat (82) is slidably mounted on the slide column (83), the slide seat (82) is fixedly mounted on the upper drive motor (5), and the top of the slide seat (82) is connected to the top surface of the inner side of the card frame (8) via a spring column (81).
6. A battery separator detection device according to claim 1, characterized in that: The battery diaphragm roll (7) is formed by winding two sets of upper and lower diaphragm cylinders and a diaphragm belt therebetween, and the inner side wall of the diaphragm belt is tightly attached to an L-shaped support frame (11) on the curtain plate (3).
Citation Information
Patent Citations
Thickness detection device for battery diaphragm
CN218443759U