Clamping control device of photovoltaic welding strip

By designing a photovoltaic welding belt card control device including a bottom frame, a jamming groove, a limit groove, a motor, a threaded rod and a conveyor block, the problem of welding belt inclination caused by fuse during photovoltaic welding is solved, and the automatic feeding and transportation of photovoltaic welding belt is realized, and the degree of welding automation and production efficiency is improved.

CN222927451UActive Publication Date: 2025-05-30合肥宝发储能生态科技有限公司
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Patent Information

Application Number
CN202421731472.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-05-30
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

During photovoltaic welding, fuse may cause the photovoltaic welding belt to tilt, which requires manual intervention, and dry welding may occur without welding belts.

Method used

A locking control device for photovoltaic welding belt is designed, including a bottom frame, a locking groove, a limiting groove, a motor, a threaded rod and a conveying block. Through the combination of the conveying block and a rolling wheel, the automatic feeding and conveying of the photovoltaic welding belt is realized to avoid the inclination of the photovoltaic welding belt after fuse.

Benefits of technology

By automatically feeding and transporting photovoltaic welding tape, the device reduces manual intervention, improves the degree of welding automation, improves production efficiency and production capacity, and avoids dry welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic solder strip clamping control device comprising a bottom frame, the left and right sides of the bottom frame are provided with clamping grooves, the top of the bottom frame is provided with a limiting groove, and the front and back of the bottom frame are fixedly connected with first motors. The position, close to the center of the bottom frame, of the first motor is in transmission connection with a first threaded rod, the first threaded rod is in bearing connection with the limiting groove, the outer surface of the first threaded rod is in threaded connection with an adjusting block, the top of the adjusting block is fixedly connected with a control frame, and a limiting groove is formed in the inner side of the control frame; and the inner side of the limiting groove is movably sleeved with a conveying block. By arranging the conveying block and the rolling wheel, manual intervention is reduced, the automation degree of a production line is improved, and therefore the overall production efficiency and productivity are improved, the welding operation process can be simplified, and the complexity and error possibility of manual management of welding strip supply are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic solder tapes, in particular to a clamping device for photovoltaic solder tapes. Background Art

[0002] Photovoltaic solder tapes, also known as solar cell solder tapes or solar cell solder ribbons, are one of the important components in solar cell modules. They are usually made of conductive materials such as silver, copper or aluminum, and are used to connect between solar cells or between a cell and a cell to form a series or parallel circuit of the cells.

[0003] Currently, when the existing clamping devices for photovoltaic solder tapes are in use, most of them fix both ends of the photovoltaic solder tape for welding. However, if the solder tape melts during the welding process, it may cause the un-welded photovoltaic solder tape to tilt, resulting in the need for manual intervention in subsequent welding, otherwise there may be dry welding without the solder tape. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problem that the un-welded photovoltaic solder tape may tilt when melting occurs during the welding process in the prior art, and to propose a clamping device for photovoltaic solder tapes.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A clamping device for photovoltaic solder tapes includes a bottom frame. Clamping grooves are opened on the left and right sides of the bottom frame. A limiting groove is opened on the top of the bottom frame. First motors are fixedly connected to the front and back of the bottom frame. A first threaded rod is connected to the position of the first motor close to the center of the bottom frame in a transmission manner. The first threaded rod is connected to the limiting groove through a bearing. An adjusting block is threadedly connected to the outer surface of the first threaded rod. A control frame is fixedly connected to the top of the adjusting block. A limiting groove is opened inside the control frame. A conveying block is movably sleeved inside the limiting groove.

[0007] Preferably, stabilizing blocks are fixedly connected to the positions of the bottom of the control frame close to the left and right sides. Moving wheels are connected to the positions of the stabilizing blocks close to the center of the bottom frame through bearings. The moving wheels are movably sleeved inside the clamping grooves. A second motor is fixedly connected to the position of the front of the control frame close to the right side.

[0008] Preferably, a second threaded rod is connected to the inside of the limiting groove through a bearing. A third motor is connected to the left end of the second threaded rod in a transmission manner. The third motor is fixedly connected to the control frame.

[0009] Preferably, the outer surface of the second threaded rod is threadedly connected to the conveying block. An arc-shaped groove is provided inside the conveying block, and an arc-shaped opening is provided at a position close to the left side of the arc-shaped groove.

[0010] Preferably, a photovoltaic ribbon is movably sleeved inside the arc-shaped groove. A connecting plate is fixedly connected to a position near the middle on the left side of the conveying block, and limiting frames are fixedly connected to the front and back of the connecting plate.

[0011] Preferably, a rolling wheel is rotatably connected to a position near the top left of the connecting plate inside the limiting frame, and the outer surface of the rolling wheel is in contact with the top left of the connecting plate.

[0012] Preferably, a rubber conveying wheel is drivingly connected to the back of the second motor. An adapting wheel is provided on the top of the rubber conveying wheel, and the top of the rubber conveying wheel is in contact with the bottom of the photovoltaic ribbon.

[0013] Compared with the prior art, the present utility model provides a clamping control device for a photovoltaic ribbon, having the following beneficial effects:

[0014] 1. For the clamping control device of the photovoltaic ribbon, by providing the conveying block and the rolling wheel, the conveying block can be gradually moved on the second threaded rod to gradually supply the photovoltaic ribbon, avoiding the situation that the subsequent supply of the photovoltaic ribbon cannot be carried out when a fusing occurs, facilitating the reduction of manual intervention, improving the automation degree of the production line, thereby enhancing the overall production efficiency and production capacity, and can simplify the welding operation process, reducing the complexity and error possibility of manual management of the ribbon supply.

[0015] 2. For the clamping control device of the photovoltaic ribbon, by providing the clamping groove and the first threaded rod, the position of the adjusting block can be adjusted through the first threaded rod to adapt to different models of photovoltaic panels, improving the adaptability of the device and the flexibility of device use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of a clamping control device for a photovoltaic ribbon proposed by the present utility model;

[0017] Figure 2 is a schematic diagram of the control frame of a clamping control device for a photovoltaic ribbon proposed by the present utility model;

[0018] Figure 3 is a schematic diagram of the second threaded rod of a clamping control device for a photovoltaic ribbon proposed by the present utility model;

[0019] Figure 4 is a schematic cross-sectional view of the conveying block of a clamping control device for a photovoltaic ribbon proposed by the present utility model.

[0020] In the figure: 1. Bottom frame; 2. Clamping groove; 3. Limiting groove; 4. First motor; 5. First threaded rod; 6. Control frame; 7. Stabilizing block; 8. Movable wheel; 9. Adjusting block; 10. Second motor; 11. Photovoltaic solder ribbon; 12. Restricting groove; 13. Conveying block; 14. Rubber conveying wheel; 15. Fitting wheel; 16. Second threaded rod; 17. Third motor; 18. Arc-shaped opening; 19. Arc-shaped groove; 20. Connecting plate; 21. Rolling wheel; 22. Limiting frame. Detailed implementation manner

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0022] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0023] Refer to Figures 1-4 , a clamping and controlling device for a photovoltaic solder ribbon, including a bottom frame 1. Clamping grooves 2 are opened on the left and right sides of the bottom frame 1. A limiting groove 3 is opened on the top of the bottom frame 1. First motors 4 are fixedly connected to the front and back of the bottom frame 1. The first motors 4 are drivingly connected to a first threaded rod 5 at a position close to the center of the bottom frame 1. The first threaded rod 5 is provided to adjust the position of the control frame 6 for adapting to the model of the photovoltaic panel. The first threaded rod 5 is connected to the limiting groove 3 by a bearing. An adjusting block 9 is threadedly connected to the outer surface of the first threaded rod 5. A control frame 6 is fixedly connected to the top of the adjusting block 9. Stabilizing blocks 7 are fixedly connected to the bottom of the control frame 6 at positions close to the left and right sides. The stabilizing blocks 7 are provided to improve the stability of the control frame 6 during use and can provide a certain supporting effect. Movable wheels 8 are connected to the stabilizing blocks 7 by bearings at positions close to the center of the bottom frame 1. The movable wheels 8 are movably sleeved inside the clamping grooves 2. A second motor 10 is fixedly connected to the front of the control frame 6 at a position close to the right side. A rubber conveying wheel 14 is drivingly connected to the back of the second motor 10. A fitting wheel 15 is provided on the top of the rubber conveying wheel 14. The top of the rubber conveying wheel 14 is in contact with the bottom of the photovoltaic solder ribbon 11. A restricting groove 12 is opened inside the control frame 6. A conveying block 13 is movably sleeved inside the restricting groove 12.

[0024] Refer to Figures 1-4As described above, a second threaded rod 16 is connected to the inner bearing of the limiting groove 12. The outer surface of the second threaded rod 16 is threadedly connected to the conveying block 13. An arc-shaped groove 19 is formed inside the conveying block 13. A photovoltaic solder ribbon 11 is movably sleeved inside the arc-shaped groove 19. A connecting plate 20 is fixedly connected to a position near the middle on the left side of the conveying block 13. Limiting frames 22 are fixedly connected to the front and back of the connecting plate 20. The provision of the limiting frames 22 can also limit the photovoltaic solder ribbon 11. A rolling wheel 21 is connected to the inner side of the limiting frame 22 near the top on the left side of the connecting plate 20 by a bearing. The outer surface of the rolling wheel 21 is in contact with the top on the left side of the connecting plate 20. An arc-shaped opening 18 is formed at a position near the left side of the arc-shaped groove 19. The provision of the arc-shaped opening 18 can prevent the photovoltaic solder ribbon 11 from getting stuck outside the conveying block 13 when the photovoltaic solder ribbon 11 is conveyed by the rubber conveying wheel 14. The left end of the second threaded rod 16 is drivingly connected to a third motor 17, and the third motor 17 is fixedly connected to the control frame 6.

[0025] In the present utility model, during use, the photovoltaic solder ribbon 11 can be inserted into the limiting groove 12 through one side of the control frame 6 for feeding. Then, according to the model of the photovoltaic panel, the first motor 4 is controlled to drive the first threaded rod 5 to rotate. Through the limiting effect of the limiting groove 3 on the adjusting block 9, the position of the control frame 6 is adjusted by the first threaded rod 5. After adjusting to a suitable position, the third motor 17 can be driven to drive the second threaded rod 16 to rotate. Through the limiting effect of the limiting groove 12 on the conveying block 13, the conveying block 13 is moved to the rightmost end. Then, the second motor 10 drives the rubber conveying wheel 14 to convey the photovoltaic solder ribbon 11. Due to the provision of the arc-shaped opening 18, the situation that the photovoltaic solder ribbon 11 gets stuck outside the conveying block 13 is avoided. The photovoltaic solder ribbon 11 then enters the arc-shaped groove 19 through the arc-shaped opening 18, and then moves to the top of the rolling wheel 21 through the arc-shaped groove 19. Then, the third motor 17 drives the second threaded rod 16 to control the conveying block 13 to move leftward. At the same time, the second motor 10 drives the matching wheel 15 to push the photovoltaic solder ribbon 11. Then, the welding equipment welds the photovoltaic solder ribbon 11 on the top of the rolling wheel 21 to the photovoltaic panel. At the same time, the third motor 17 drives the second threaded rod 16 to control the conveying block 13 to gradually move rightward to achieve stable welding first.

[0026] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A photovoltaic welding ribbon card control device, comprising a bottom frame (1), characterized in that: The bottom frame (1) is provided with a clamping groove (2) on the left and right sides, and a limiting groove (3) is provided on the top of the bottom frame (1). The front and back of the bottom frame (1) are fixedly connected with a first motor (4). The first motor (4) is transmission-connected with a first threaded rod (5) at a position close to the center of the bottom frame (1). The first threaded rod (5) is bearing-connected with the limiting groove (3). The outer surface of the first threaded rod (5) is threadedly connected with an adjustment block (9). The top of the adjustment block (9) is fixedly connected with a control frame (6). A limiting groove (12) is provided on the inner side of the control frame (6), and a conveying block (13) is movably sleeved on the inner side of the limiting groove (12).

2. A photovoltaic welding ribbon card control device according to claim 1, characterized in that: The bottom of the control frame (6) is fixedly connected to a stabilizing block (7) near the left and right sides, the stabilizing block (7) is bearing-connected to a moving wheel (8) near the center of the bottom frame (1), the moving wheel (8) is movably sleeved with the inner side of the clamping groove (2), and the front of the control frame (6) is fixedly connected to a second motor (10) near the right side.

3. A photovoltaic ribbon card control device according to claim 1, characterized in that: The inner bearing of the limiting groove (12) is connected to a second threaded rod (16), the left end of the second threaded rod (16) is transmission-connected to a third motor (17), and the third motor (17) is fixedly connected to the control frame (6).

4. A photovoltaic welding ribbon card control device according to claim 3, characterized in that: The outer surface of the second threaded rod (16) is threadedly connected to the conveying block (13); an arc-shaped groove (19) is provided on the inner side of the conveying block (13); and an arc-shaped opening (18) is provided near the left side of the arc-shaped groove (19).

5. A photovoltaic welding ribbon card control device according to claim 4, characterized in that: A photovoltaic welding strip (11) is movably sleeved on the inner side of the arc-shaped groove (19), a connecting plate (20) is fixedly connected to the left side of the conveying block (13) near the middle, and a limiting frame (22) is fixedly connected to the front and back of the connecting plate (20).

6. A photovoltaic welding ribbon card control device according to claim 5, characterized in that: A rolling wheel (21) is bearing-connected to the inner side of the limiting frame (22) near the top of the left side of the connecting plate (20), and the outer surface of the rolling wheel (21) is in contact with the top of the left side of the connecting plate (20).

7. A photovoltaic welding ribbon card control device according to claim 2, characterized in that: The back of the second motor (10) is drivingly connected to a rubber conveying wheel (14), the top of the rubber conveying wheel (14) is provided with an adapter wheel (15), and the top of the rubber conveying wheel (14) is in contact with the bottom of the photovoltaic welding strip (11).