Automatic acid adding assembly line

Abstract

The utility model discloses an automatic acid adding assembly line and relates to the technical field of battery processing. Comprising a feeding device, an oiling device, an acid pressing kettle device, an acid adding device, an upper tray device and a water tank device, wherein the oiling device is arranged at the downstream of the feeding device and used for receiving materials; the acid pressing kettle device is arranged at a discharging opening of the oiling device; the acid adding device is arranged at a discharging opening of the acid pressing kettle device; the water tank device comprises a water inlet tank mechanism located at a discharging port of the upper tray device, a water tank body arranged at a discharging port of the water inlet tank mechanism, a tank entering lifting frame arranged in the water tank body and a water outlet tank mechanism arranged on the downstream portion of the water tank mechanism. The water inlet groove mechanism comprises a tray conveying mechanism, a first blocking mechanism arranged on the outer side of the tray conveying mechanism and a second blocking mechanism arranged at the end of the tray conveying mechanism. The device is high in automation degree, the labor intensity of workers can be effectively reduced, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of battery processing, in particular to an automatic acid adding production line. Background Art

[0002] A lead-acid battery is a storage battery whose electrodes are mainly made of lead and its oxides, and the electrolyte is a sulfuric acid solution. In the discharged state of the lead-acid battery, the main component of the positive electrode is lead dioxide, and the main component of the negative electrode is lead; in the charged state, the main components of both the positive and negative electrodes are lead sulfate. During the production process of lead-acid batteries, acid is added to them. However, in the traditional production of lead-acid batteries, acid addition is mostly carried out manually, which is rather troublesome, has a high labor intensity, and low production efficiency. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide an automatic acid adding production line that can improve the acid adding efficiency and reduce the labor intensity.

[0004] The technical solution adopted by the utility model to solve its technical problem is: the automatic acid adding production line includes a feeding device, an oiling device arranged downstream of the feeding device for receiving materials, a pressing acid pot device arranged at the discharge port of the oiling device, an acid adding device arranged at the discharge port of the pressing acid pot device, an upper pallet device arranged downstream of the acid adding device for stacking materials, and a water tank device arranged downstream of the upper pallet device.

[0005] The water tank device includes a water inlet tank mechanism located at the discharge port of the upper pallet device, a water tank body arranged at the discharge port of the water inlet tank mechanism, an in-tank lifting frame arranged inside the water tank body, and a water outlet tank mechanism arranged downstream of the water tank mechanism.

[0006] The water inlet tank mechanism includes a pallet conveying mechanism, a first blocking mechanism arranged outside the pallet conveying mechanism, and a second blocking mechanism arranged at the end of the pallet conveying mechanism.

[0007] Further, the water inlet tank mechanism and the water outlet tank mechanism are respectively located at both ends of the water tank body.

[0008] Further, the feeding device includes a first rack, an X-axis guide rail arranged on the first rack, a Y-axis guide rail slidably arranged on the X-axis guide rail, a Z-axis guide rail arranged vertically on the Y-axis guide rail, and a suction cup mechanism arranged at the lower end of the Z-axis guide rail.

[0009] Further, a pallet for stacking is arranged below the first rack.

[0010] Further, the oiling device includes a second rack, an oiling conveyor belt arranged on the second rack, an oil pump arranged on the second rack, and an oiling head connected to the lower end of the oil pump.

[0011] Further, the acid adding device includes a third rack, an acid adding station provided on the third rack, and an acid liquid storage mechanism provided above the acid adding station on the side.

[0012] Further, the number of the acid adding stations is two or three.

[0013] Further, the upper tray device includes a fourth rack, an upper tray conveyor belt provided on the fourth rack, a pushing component provided on one side of the upper tray conveyor belt, and a tray level provided on one side of the rack.

[0014] Further, the acid pressing pot device includes a fifth rack, a material table provided below the fifth rack, and a pressing head provided above the material pressing table.

[0015] The automatic acid adding production line includes a feeding device, an oiling device, an acid pressing pot device, an acid adding device, an upper tray device, and a water tank device which are connected in sequence. Through mechanical feeding, oiling, manually pressing the acid pot, and then automatic acid adding, upper tray placing, and water tank cooling, the whole acid adding and charging process is completed. It has a high degree of automation, can effectively reduce the labor intensity of workers, and greatly improve the production efficiency. Description of the Drawings

[0016] The following will further illustrate the present invention in conjunction with the drawings and embodiments. In the drawings:

[0017] Figure 1 is the overall structural schematic diagram of the automatic acid adding production line according to the embodiment of the present invention;

[0018] Figure 2 is the structural schematic diagram of the feeding device according to the embodiment of the present invention;

[0019] Figure 3 is the structural schematic diagram of the acid pressing pot device according to the embodiment of the present invention;

[0020] Figure 4 is the structural schematic diagram of the oiling device according to the embodiment of the present invention;

[0021] Figure 5 is the structural schematic diagram of the acid adding device according to the embodiment of the present invention;

[0022] Figure 6 is the structural schematic diagram of the water tank device according to the embodiment of the present invention;

[0023] Figure 7 is Figure 6 the enlarged view of part B of

[0024] Figure 8 is the structural schematic diagram of the upper tray device according to the embodiment of the present invention.

[0025] Description of the Reference Numerals:

[0026] 1. Loading device; 11. X-axis guide rail; 12. Y-axis guide rail; 13. Z-axis guide rail; 14. Suction cup mechanism; 2. Acid pressing kettle device; 21. Fifth frame; 23. Pressing head; 3. Acid adding device; 31. Third frame; 32. Acid adding station; 33. Acid liquid storage mechanism; 4. Upper tray device; 41. Fourth frame; 42. Upper tray conveyor belt; 43. Pushing component; 44. Tray level; 5. Water tank device; 51. Water inlet tank mechanism; 52. Water tank body; 53. Water outlet tank mechanism; 531. Tray conveying mechanism; 532. First blocking mechanism; 533. Second blocking mechanism; 6. Oil applying device; 61. Second frame; 63. Oil pump; 64. Oil applying end. Detailed implementation manner

[0027] For a clearer understanding of the technical features, objectives, and effects of the present utility model, the specific implementation manner of the present utility model will now be described in detail with reference to the accompanying drawings.

[0028] As Figures 1-8 shown, the automatic acid adding production line is characterized by including a loading device 1, an oil applying device 6 arranged downstream of the loading device 1 for receiving materials, an acid pressing kettle device 2 arranged at the discharge port of the oil applying device 6, an acid adding device 3 arranged at the discharge port of the acid pressing kettle device 2, an upper tray device 4 arranged downstream of the acid adding device 3 for stacking materials, and a water tank device 5 arranged downstream of the upper tray device 4.

[0029] The water tank device 5 includes a water inlet tank mechanism 51 located at the discharge port of the upper tray device 4, a water tank body 52 arranged at the discharge port of the water inlet tank mechanism 51, an in-tank lifting frame arranged inside the water tank body 52, and a water outlet tank mechanism 53 arranged downstream of the water tank mechanism.

[0030] The water inlet tank mechanism 51 includes a tray conveying mechanism 531, a first blocking mechanism 532 arranged outside the tray conveying mechanism 531, and a second blocking mechanism 533 arranged at the end of the tray conveying mechanism 531.

[0031] The automatic acid adding production line includes a loading device 1, an oil applying device 6, an acid pressing kettle device 2, an acid adding device 3, an upper tray device 4, and a water tank device 5 connected in sequence. Through mechanical loading, oil applying, manual acid pressing of the kettle, and then automatic acid adding, upper tray loading, and water tank cooling, the entire acid adding and charging process is completed. The degree of automation is high, the labor intensity of workers can be effectively reduced, and the production efficiency can be greatly improved.

[0032] In this embodiment, the water inlet tank mechanism 51 and the water outlet tank mechanism 53 are respectively located at both ends of the water tank body 52. After being stacked by the loading tray device and conveyed to the water inlet tank mechanism 51, they then enter the water tank mechanism. After the charging and cooling process is completed and meets the requirements, the battery is sent to a predetermined position through the water outlet tank mechanism 53.

[0033] As Figure 2 shown, the loading device 1 includes a first rack, an X-axis guide rail 11 arranged on the first rack, a Y-axis guide rail 12 slidably arranged on the X-axis guide rail 11, a Z-axis guide rail 13 arranged vertically on the Y-axis guide rail 12, and a suction cup mechanism 14 arranged at the lower end of the Z-axis guide rail 13. In this embodiment, a tray for stacking is arranged below the first rack.

[0034] As Figure 3 shown, the acid pressing kettle device 2 includes a fifth rack 21, a material table arranged below the fifth rack 21, and a pressing head 23 arranged above the pressing table.

[0035] As Figure 4 shown, the oiling device 6 includes a second rack 61, an oiling conveyor belt arranged on the second rack 61, an oil pump 63 arranged on the second rack 61, and an oiling head 64 connected to the lower end of the oil pump 63.

[0036] As Figure 5 shown, the acid adding device 3 includes a third rack 31, an acid adding station 32 arranged on the third rack 31, and an acid liquid storage mechanism 33 arranged above the side of the acid adding station 32. Preferably, there are two or three acid adding stations 32. In some other embodiments, there may also be four or more.

[0037] As Figure 8 shown, the upper tray device 4 includes a fourth rack 41, an upper tray conveyor belt 42 arranged on the fourth rack 41, a pushing component 43 arranged on one side of the upper tray conveyor belt 42, and a tray position 44 arranged on one side of the rack.

[0038] Finally, it should also be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including an..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.

[0039] Obviously, the above embodiments are merely examples for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is not necessary and impossible to list all implementation manners here. And the obvious changes or variations derived therefrom are still within the protection scope of this utility model creation.

Claims

1. Automatic acid adding line, characterized in that: The invention comprises a feeding device (1), an oiling device (6) arranged downstream of the feeding device (1) for receiving materials, an acid pressure pot device (2) arranged at the discharge port of the oiling device (6), an acid adding device (3) arranged at the discharge port of the acid pressure pot device (2), an upper tray device (4) arranged downstream of the acid adding device (3) for stacking materials, and a water tank device (5) arranged downstream of the upper tray device (4). The water tank device (5) comprises a water tank inlet mechanism (51) located at the discharge port of the upper tray device (4), a water tank body (52) arranged at the discharge port of the water tank inlet mechanism (51), a tank entry lifting frame arranged in the water tank body (52), and a water tank outlet mechanism (53) arranged downstream of the water tank mechanism; The water inlet trough mechanism (51) comprises a tray conveying mechanism (531), a first blocking mechanism (532) arranged outside the tray conveying mechanism (531), and a second blocking mechanism (533) arranged at the end of the tray conveying mechanism (531).

2. The automatic acid addition line according to claim 1, characterized in that: The water inlet trough mechanism (51) and the water outlet trough mechanism (53) are respectively located at two ends of the water trough body (52).

3. The automatic acid addition line according to claim 1, characterized in that: The loading device (1) comprises a first frame, an X-axis guide rail (11) arranged on the first frame, a Y-axis guide rail (12) slidably arranged on the X-axis guide rail (11), a Z-axis guide rail (13) arranged on the Y-axis guide rail (12) in a vertical direction, and a suction cup mechanism (14) arranged at the lower end of the Z-axis guide rail (13).

4. The automatic acid addition line according to claim 3, characterized in that: A pallet for palletizing is arranged below the first frame.

5. The automatic acid addition line according to claim 1, characterized in that: The oiling device (6) comprises a second frame (61), an oiling conveyor belt arranged on the second frame (61), an oil pump (63) arranged on the second frame (61), and an oiling end (64) connected to the lower end of the oil pump (63).

6. The automatic acid addition line according to claim 1, characterized in that: The acid adding device (3) comprises a third frame (31), an acid adding station (32) arranged on the third frame (31), and an acid liquid storage mechanism (33) arranged above the acid adding station (32).

7. The automatic acid addition line according to claim 6, characterized in that: The number of acid adding stations (32) is two or three.

8. The automatic acid addition line according to claim 1, characterized in that: The upper pallet device (4) comprises a fourth frame (41), an upper pallet conveyor belt (42) arranged on the fourth frame (41), a push-up assembly (43) arranged on one side of the upper pallet conveyor belt (42), and a pallet material level (44) arranged on one side of the frame.

9. The automatic acid addition line according to claim 1, characterized in that: The acid pressing pot device (2) comprises a fifth frame (21), a material table arranged below the fifth frame (21), and a pressing head (23) arranged above the material pressing table.

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