Motor stator hanging basket
By designing a motor stator hanging basket including a loading module and a power module, the problem of low paint efficiency of motor stator in the prior art is solved, and a more efficient stator loading and paint immersion process is achieved.
Patent Information
- Application Number
- CN202421551650.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing motor stator hanging baskets have low efficiency during the paint immersion process and the number of stators is limited, resulting in low paint immersion efficiency.
A motor stator hanging basket including a loading module and a power module is designed. The loading module consists of a suspending plate, multiple hooks, T-shaped support plates, a disk-shaped basket, an installation groove and a soft pad. The power module includes a stepper motor and a grip. Through the cooperation of the tie rod and the stepper motor, the vertical and horizontal rotation of the disk-shaped basket is realized, and the efficiency of stator loading and paint immersion is improved.
Through this design, less than five stators can be loaded in each mounting slot, the soft pad prevents the stator from falling, improves the paint efficiency, and simplifies the loading process of the stator and improves the operating comfort through the help of the power module.
Smart Images

Figure CN222928241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stator hanging baskets, in particular to a motor stator hanging basket. Background Technique
[0002] During the production process of motors, in order to ensure the insulation performance of motors, it is usually necessary to perform an impregnation process on the stator of the motor to cover a certain amount of insulating paint on the outside of the stator. In order to avoid excessive insulating paint on the stator, it is necessary to remove the excess insulating paint on the stator after impregnation for recycling. Among them, the hanging basket is an essential tool for transporting the stator.
[0003] The application number CN201720640046.9 proposes a hanging basket for impregnating the stator of a motor. The hanging basket of the utility model can be driven by a driving device to rotate. The driving device has a transmission shaft. The hanging basket includes a bottom, a shaft tube, and a plurality of positioning columns. The shaft tube is vertically arranged at the center of the bottom, and the bottom is provided with a through hole communicating with the shaft tube. The transmission shaft is matched with the shaft tube through the through hole. The inner wall of the shaft tube is provided with a shape matching structure that can prevent the relative rotation of the transmission shaft and the shaft tube; a plurality of positioning columns are arranged on the bottom, and the stator can be sleeved on the positioning columns. When this application is put into actual use, there are certain problems, such as: each positioning column can only be sleeved with one stator, and the number of positioning columns is limited, so that there are only a few stators on the central tray, resulting in a low impregnation efficiency of the stator. Content of the Utility Model
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0005] For this reason, the technical solution adopted by the utility model is as follows:
[0006] A motor stator hanging basket includes a loading module and a power module. The loading module includes a hanging plate, a plurality of hooks threadedly connected to the hanging plate, an opening formed in the hanging plate, two T-shaped support plates movably installed inside the opening, a disc-shaped basket slidably connected between the two T-shaped support plates, a plurality of installation grooves formed inside the disc-shaped basket, a plurality of narrow openings formed at the top and bottom of the disc-shaped basket, soft pads installed inside the installation grooves, and a pull rod connected to the top of the disc-shaped basket. A slideway suitable for the sliding of the T-shaped support plate is formed on the outside of the disc-shaped basket. The power module includes a stepping motor connected to the top of the disc-shaped basket and a handle connected to the top of the stepping motor.
[0007] By adopting the above technical solution, the staff member pulls the pull rod, and then the disc-shaped basket rotates with the two T-shaped support plates. After the disc-shaped basket is perpendicular to the suspension plate, the stator is inserted into the installation groove. Each installation groove can hold less than five stators. Then, the soft pad prevents the installed stator from falling. After stators are placed in multiple installation grooves, the disc-shaped basket is restored to the horizontal state, and then the suspension plate is lowered, so that the stator can be lowered and immersed in paint. The number of stators immersed in paint each time is prompted, improving the paint immersion efficiency.
[0008] In a preferred embodiment of the present invention, it can be further configured that: a plurality of hooks are arranged in a matrix, and the opening is located between the plurality of hooks.
[0009] In a preferred embodiment of the present invention, it can be further configured that: the two T-shaped support plates are vertically symmetric about the center of the disc-shaped basket, and the T-shaped support plates are made of stainless steel material.
[0010] In a preferred embodiment of the present invention, it can be further configured that: a plurality of narrow openings are grouped in pairs and set as multiple groups. The two narrow openings in each group are respectively located at the top and bottom of the plurality of installation grooves, and the inside of the narrow openings is communicated with the inside of the installation grooves.
[0011] In a preferred embodiment of the present invention, it can be further configured that: the soft pad is close to the port of the installation groove, and the soft pad is set as a semi-circle.
[0012] In a preferred embodiment of the present invention, it can be further configured that: the stepping motor is vertically coaxial with the center of the disc-shaped basket.
[0013] In a preferred embodiment of the present invention, it can be further configured that: two rubber pads are installed inside the opening, and the two rubber pads are respectively attached to the top and bottom of the disc-shaped basket.
[0014] By adopting the above technical solution, the beneficial effects obtained by the present invention are as follows:
[0015] 1. In the present invention, the staff member pulls the pull rod, and then the disc-shaped basket rotates with the two T-shaped support plates. After the disc-shaped basket is perpendicular to the suspension plate, the stator is inserted into the installation groove. Each installation groove can hold less than five stators. Then, the soft pad prevents the installed stator from falling. After stators are placed in multiple installation grooves, the disc-shaped basket is restored to the horizontal state, and then the suspension plate is lowered, so that the stator can be lowered and immersed in paint. The number of stators immersed in paint each time is prompted, improving the paint immersion efficiency.
[0016] 2. In the present invention, after the disc-shaped basket is placed vertically, hold the handle tightly by hand, then start the stepping motor, and then the disc-shaped basket slowly rotates under the support of the two T-shaped support plates, ensuring that each installation groove can have its port facing upwards, which is convenient for the staff to install the stator and improves the feeding comfort. Description of the Drawings
[0017] Figure 1 This is a three-dimensional view of the overall structure of the present utility model;
[0018] Figure 2 This is a schematic view of the overall structure of the loading module of the present utility model;
[0019] Figure 3 This is a schematic view of a partial structure of the loading module of the present utility model;
[0020] Figure 4 This is a schematic cross-sectional view of the disc-shaped basket of the present utility model.
[0021] Reference numerals:
[0022] 100. Loading module; 110. Hanging plate; 120. Hook; 130. Opening; 140. T-shaped support plate; 150. Disc-shaped basket; 160. Installation groove; 170. Narrow opening; 180. Soft pad; 190. Pull rod;
[0023] 200. Power module; 210. Stepper motor; 220. Grip;
[0024] 300. Rubber pad. Detailed implementation manners
[0025] To make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the specific implementation manners and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present utility model and the features in the embodiments may be combined with each other.
[0026] It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present utility model.
[0027] The following describes a motor stator basket provided by some embodiments of the present utility model with reference to the accompanying drawings. Embodiment 1
[0028] Combined with Figures 1-4As shown in the figure, a motor stator hanging basket provided by the utility model includes a loading module 100 and a power module 200. The loading module 100 includes a hanging plate 110, a plurality of hanging hooks 120 threadedly connected to the hanging plate 110, an opening 130 formed in the hanging plate 110, two T-shaped support plates 140 movably installed inside the opening 130, a disc-shaped basket 150 slidably connected between the two T-shaped support plates 140, a plurality of installation grooves 160 formed inside the disc-shaped basket 150, a plurality of narrow openings 170 formed at the top and bottom of the disc-shaped basket 150, soft pads 180 installed inside the installation grooves 160, and a pull rod 190 connected to the top of the disc-shaped basket 150. A slideway suitable for the sliding of the T-shaped support plates 140 is formed on the outer side of the disc-shaped basket 150.
[0029] The power module 200 includes a stepping motor 210 connected to the top of the disc-shaped basket 150 and a handle 220 connected to the top of the stepping motor 210.
[0030] Further, the plurality of hanging hooks 120 are arranged in a matrix, and the opening 130 is located between the plurality of hanging hooks 120. With this layout design, the hanging plate 110 can be lifted and lowered horizontally.
[0031] Further, the two T-shaped support plates 140 are vertically symmetric about the center of the disc of the disc-shaped basket 150. The T-shaped support plates 140 are made of stainless steel. The layout design of the two T-shaped support plates 140 enables the disc-shaped basket 150 to be placed horizontally, and its manufacturing material ensures that the disc-shaped basket 150 can be stably placed.
[0032] Further, the plurality of narrow openings 170 are grouped in pairs and set as multiple groups. The two narrow openings 170 in each group are respectively located at the top and bottom of the plurality of installation grooves 160. The inside of the narrow openings 170 is communicated with the inside of the installation grooves 160. With this structural design, it is ensured that the stator loaded into the installation grooves 160 can be completely impregnated with paint.
[0033] Further, the soft pads 180 are close to the ports of the installation grooves 160, and the soft pads 180 are set as semi-circular. The soft pads 180 are provided to prevent the stator loaded into the installation grooves 160 from falling off by itself. Embodiment 2
[0034] Combined with Figures 1-3 As shown in the figure, on the basis of Embodiment 1, the stepping motor 210 is vertically coaxial with the center of the disc of the disc-shaped basket 150. The position setting of the stepping motor 210 enables the disc-shaped basket 150 to rotate smoothly inside the opening 130. Embodiment 3
[0035] Combined with Figure 1As shown, in the above embodiment, two rubber pads 300 are installed inside the opening 130. The two rubber pads 300 are respectively attached to the top and bottom of the disc-shaped basket 150. The rubber pads 300 are provided to prevent the disc-shaped basket 150 placed horizontally from tilting and avoid the stator from slipping out of the installation groove 160.
[0036] The working principle and usage process of the present utility model: The hook 120 cooperates with an external lifting rope to lift the lifting plate 110. Then, when filling the stator into the disc-shaped basket 150, the staff member pulls the pull rod 190, and then the disc-shaped basket 150 rotates with the two T-shaped support plates 140. Then, after the disc-shaped basket 150 is perpendicular to the lifting plate 110, the grip 220 is tightly held by hand, and then the stepping motor 210 is started. Then, the disc-shaped basket 150 slowly rotates under the support of the two T-shaped support plates 140. Then, the staff member inserts the stator into the installation groove 160. Each installation groove 160 can hold less than five stators. Then, the soft pad 180 prevents the installed stator from falling. Then, after stators are placed in all the installation grooves 160, the disc-shaped basket 150 is restored to the horizontal state, and then the lifting plate 110 is lowered, so that the stator can be lowered and immersed in paint. The number of stators immersed in paint each time is prompted, improving the paint immersion efficiency.
[0037] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A motor stator hanging basket, characterized in that: include: A loading module (100), the loading module (100) comprising a hanging plate (110), a plurality of hanging hooks (120) threadedly connected to the hanging plate (110), an opening (130) opened on the hanging plate (110), two T-shaped support plates (140) movably installed inside the opening (130), a disc-shaped basket (150) slidably connected between the two T-shaped support plates (140), a plurality of mounting grooves (160) opened inside the disc-shaped basket (150), a plurality of narrow openings (170) opened at the top and bottom of the disc-shaped basket (150), a soft pad (180) installed inside the mounting groove (160), and a pull rod (190) connected to the top of the disc-shaped basket (150); a slideway suitable for the sliding of the T-shaped support plates (140) is opened on the outside of the disc-shaped basket (150); A power module (200) comprising a stepper motor (210) connected to the top of the disc-shaped basket (150) and a handle (220) connected to the top of the stepper motor (210).
2. A motor stator hanging basket according to claim 1, characterized in that: The plurality of hooks (120) are arranged in a matrix, and the openings (130) are located between the plurality of hooks (120).
3. The motor stator hanging basket according to claim 1, characterized in that: The two T-shaped support plates (140) are vertically symmetrical about the center of the disc-shaped basket (150), and the T-shaped support plates (140) are made of stainless steel.
4. The motor stator hanging basket according to claim 1, characterized in that: The plurality of narrow openings (170) are arranged in groups of two, and are arranged in a plurality of groups. The two narrow openings (170) in each group are respectively located at the top and bottom of the plurality of mounting grooves (160), and the interior of the narrow openings (170) is communicated with the interior of the mounting grooves (160).
5. The motor stator hanging basket according to claim 1, characterized in that: The soft pad (180) is close to the end of the installation groove (160), and the soft pad (180) is arranged in a semicircular shape.
6. The motor stator hanging basket according to claim 1, characterized in that: The stepper motor (210) is vertically coaxial with the center of the disc-shaped basket (150).
7. The motor stator hanging basket according to claim 1, characterized in that: Two rubber pads (300) are installed inside the opening (130), and the two rubber pads (300) are respectively attached to the top and bottom of the disc-shaped basket (150).
Citation Information
Patent Citations
A hanging flower basket for motor stator dip coating
CN206911665U