Safe and environment-friendly continuous emulsifying device
By setting up an emulsification device with a specific structure in the emulsification tank, the problem that existing emulsification components cannot achieve rapid and uniform emulsification is solved, and the stability and uniform emulsification effect is achieved, and stratification and waste of raw materials are avoided.
Patent Information
- Application Number
- CN202421519505.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing emulsification components cannot achieve a fast and uniform emulsification effect, resulting in the instability of the emulsification effect of the material and prone to layering for a long time.
A safe and environmentally friendly continuous emulsification device is designed. By setting a bearing seat, transmission shaft, flip blade, connecting rod and toggle rod in the emulsification tank, the full stirring and mixing of the raw materials inside the emulsification tank is achieved to avoid layering.
The stability and uniformity of the emulsification process are achieved, the stratification phenomenon is avoided, the emulsification effect is improved, and raw material waste is prevented through a conical splash-proof cover.
Smart Images

Figure CN222930607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsification, in particular to a safe and environmentally friendly continuous emulsification device. Background Art
[0002] Emulsification is the process of evenly dispersing a liquid in another immiscible liquid in the form of extremely tiny droplets. Emulsification is a liquid-liquid interface phenomenon where two immiscible liquids, such as oil and water, are separated into two layers in a container, with the oil with a lower density in the upper layer and the water with a higher density in the lower layer. If an appropriate surfactant is added and stirred vigorously, the oil is dispersed in the water to form an emulsion. This process is called emulsification. However, existing emulsification components often cannot be fixed in the emulsification tank, and cannot quickly and evenly emulsify the material, resulting in an unstable emulsification effect on the material.
[0003] After massive searches, it is found that in the prior art, such as the publication number CN218339530U, a continuous rapid emulsification device is fixed to one side of the upper surface of the support plate, and a lifting platform is fixed to the telescopic end of the electric hydraulic rod, and a controller is fixed to one side of the bottom of the lifting platform. A motor is installed at one end above the lifting platform, and an emulsification tank is fixed at the position above the support plate corresponding to the motor. An emulsification component that penetrates the lifting platform and is fixed to the transmission end of the motor is inserted inside the emulsification tank, and a feed port is fixed to one side of the upper surface of the emulsification tank. The utility model uses three stirring blades to shear emulsification during the emulsification process, and cooperates with up and down adjustments to fully blend different liquids. After emulsification is completed, the liquid is pumped into the liquid collection tank through a liquid pump. The operation is simple, and the integrated operation does not need to stop the machine and can work continuously. It has very wide practicality. Although this method can further improve the emulsification effect, it is easy to cause internal stratification for a long time, so further improvement is needed.
[0004] Therefore, it is necessary to provide a safe and environmentally friendly continuous emulsification device to solve the above technical problems. Utility Model Content
[0005] The utility model provides a safe and environmentally friendly continuous emulsification device, which solves the problems in the background technology.
[0006] In order to solve the above technical problems, the utility model provides a safe and environmentally friendly continuous emulsification device, including a frame, an emulsification tank body is installed on the surface of the frame, an electric push rod is vertically installed on the top surface of the frame, a top plate is provided at the output end of the electric push rod, a connecting rod is vertically installed on the bottom surface of the top plate, a toggle rod is provided at the bottom end of the connecting rod, a transmission shaft is movably installed on the inner wall surface of the emulsification tank body through a bearing seat, and flip blades are provided on the peripheral side of the transmission shaft.
[0007] Preferably, a feed inlet is provided on the top surface of the emulsification tank body, and a conical splash shield is provided on the top surface of the emulsification tank body outside the feed inlet.
[0008] Preferably, a driving motor is vertically installed on the top surface of the top plate, an output end of the driving motor passes through the surface of the top plate and is connected to a main shaft, and a stirring rod is provided on the outer surface of the main shaft.
[0009] Preferably, a plurality of stirring rods are provided, and the plurality of stirring rods are installed at equal distances on the outer surface of the main shaft.
[0010] Preferably, a discharge pipe is provided through below the surface of the emulsification tank body, and a valve is installed on the surface of the discharge pipe.
[0011] Preferably, a universal wheel is provided at the bottom end of the frame, and a plurality of universal wheels are provided, and the plurality of universal wheels are installed at equal distances at the four corners of the bottom end of the frame.
[0012] Preferably, a controller is installed on the frame, and the controller is electrically connected to the electric push rod and the drive motor.
[0013] Compared with the related art, the safe and environmentally friendly continuous emulsification device provided by the utility model has the following beneficial effects:
[0014] 1. Compared with the prior art, this safe and environmentally friendly continuous emulsification device, by setting the bearing seat, transmission shaft, flip blade, connecting rod and toggle rod for coordinated use, is convenient to improve the adequacy of the emulsification of the raw materials inside the emulsification tank body, so that during operation, the staff injects the raw materials into the emulsification tank body through the feed port, and then starts the drive motor and the electric push rod, and then the drive motor drives the stirring rod through the main shaft to fully stir the raw materials inside the emulsification tank body. During the stirring process, the electric push rod drives the top plate to move upward, and then the connecting rod is pulled to make the top plate move upward. The toggle rod moves upward inside the emulsification tank body, thereby toggling the flip blades during the movement, so that the flip blades mix the raw materials inside the emulsification tank body up and down. This method is simple to operate, avoids stratification, and improves its emulsification effect. By setting a conical splash guard, it is convenient to play a splash-proof role. After the electric push rod drives the stirring rod to move out of the emulsification tank body through the top plate, the conical splash guard is sleeved on the outside of the stirring rod to avoid splashing of materials adsorbed on the surface of the stirring rod when the main shaft rotates subsequently, thereby avoiding waste of raw materials.
[0015] The parts not involved in this setting are the same as the existing technology or can be implemented by using the existing technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the structure of a safe and environmentally friendly continuous emulsification device provided by the utility model;
[0017] Figure 2 Schematic diagram of the internal structure of a safe, environmentally friendly and continuous emulsifying device provided by the present utility model;
[0018] Figure 3 Schematic diagram of the flipping blade structure of a safe, environmentally friendly and continuous emulsifying device provided by the present utility model;
[0019] Figure 4 Schematic diagram of the toggle rod structure of a safe, environmentally friendly and continuous emulsifying device provided by the present utility model.
[0020] Reference numerals in the figure:
[0021] 1, frame; 2, main body of emulsifying tank; 3, electric push rod; 4, controller; 5, top plate; 6, drive motor; 7, conical splash guard; 8, discharge pipe; 9, universal wheel; 10, main shaft; 11, bearing seat; 12, stirring rod; 13, flipping blade; 14, transmission shaft; 15, toggle rod; 16, connecting rod. Detailed implementation manners
[0022] The present utility model will be further described below in conjunction with the accompanying drawings and implementation manners.
[0023] First embodiment
[0024] Please refer to Figures 1-4 . A safe, environmentally friendly and continuous emulsifying device includes a frame 1, on the surface of which a main body 2 of an emulsifying tank is installed. Vertically installed on the top surface of the frame 1 is an electric push rod 3. The output end of the electric push rod 3 is provided with a top plate 5. Vertically installed on the bottom surface of the top plate 5 is a connecting rod 16. The bottom end of the connecting rod 16 is provided with a toggle rod 15. On the inner wall surface of the main body 2 of the emulsifying tank, a transmission shaft 14 is movably installed through a bearing seat 11. On the circumferential surface of the transmission shaft 14, a flipping blade 13 is provided.
[0025] By setting the cooperation use of the bearing seat 11, the transmission shaft 14, the flipping blade 13, the connecting rod 16 and the toggle rod 15, it is convenient to improve the sufficiency of emulsifying the raw materials inside the main body 2 of the emulsifying tank. When operating, the staff injects the raw materials into the main body 2 of the emulsifying tank through the feed port, and then starts the drive motor 6 and the electric push rod 3. Then, the drive motor 6 drives the stirring rod 12 through the main shaft 10 to fully stir the raw materials inside the main body 2 of the emulsifying tank. During the stirring process, the electric push rod 3 drives the top plate 5 to move upward, and then under the traction of the connecting rod 16, the toggle rod 15 moves upward inside the main body 2 of the emulsifying tank, so as to toggle the flipping blade 13 during the movement, so that the flipping blade 13 mixes the raw materials inside the main body 2 of the emulsifying tank up and down. This method is simple to operate, avoids the phenomenon of stratification, and improves the emulsifying effect.
[0026] The working principle of a safe and environmentally friendly continuous emulsification device provided by the utility model is as follows:
[0027] The safe and environmentally friendly continuous emulsifying device, when in operation, the staff injects the raw materials into the emulsifying tank body 2 through the feed port, then starts the driving motor 6 and the electric push rod 3, and then the driving motor 6 drives the stirring rod 12 through the main shaft 10 to fully stir the raw materials in the emulsifying tank body 2. During the stirring process, the electric push rod 3 drives the top plate 5 to move upward, and then the toggle rod 15 is pulled upward inside the emulsifying tank body 2 by the connecting rod 16, so that the flip blade 13 is toggled during the movement, so that the flip blade 13 mixes the raw materials in the emulsifying tank body 2 up and down. This method is simple to operate, avoids the phenomenon of stratification, and improves its emulsification effect. By setting the conical splash shield 7, it is convenient to play a splash-proof role, so that after the electric push rod 3 drives the stirring rod 12 to move out of the emulsifying tank body 2 through the top plate 5, the conical splash shield 7 is sleeved on the outside of the stirring rod 12, so as to avoid the splashing of the material adsorbed on the surface of the stirring rod 12 when the main shaft 10 rotates subsequently, thereby avoiding the waste of raw materials.
[0028] Compared with the related art, the safe and environmentally friendly continuous emulsification device provided by the utility model has the following beneficial effects:
[0029] By setting the bearing seat 11, the transmission shaft 14, the flip blade 13, the connecting rod 16 and the toggle rod 15 for coordinated use, it is convenient to improve the adequacy of the raw materials in the emulsification tank body 2, so that during operation, the staff injects the raw materials into the emulsification tank body 2 through the feed port, and then starts the drive motor 6 and the electric push rod 3, and then the drive motor 6 drives the stirring rod 12 through the main shaft 10 to fully stir the raw materials in the emulsification tank body 2. During the stirring process, the electric push rod 3 drives the top plate 5 to move upward, and then the toggle rod 15 is pulled by the connecting rod 16 to move in the emulsification tank body 2. The body 2 moves upward, thereby the flip blade 13 is moved during the movement, so that the flip blade 13 mixes the raw materials inside the emulsification tank body 2 up and down. This method is simple to operate, avoids stratification, and improves its emulsification effect. By setting a conical splash guard 7, it is convenient to play a splash-proof role, so that after the electric push rod 3 drives the stirring rod 12 to move out of the emulsification tank body 2 through the top plate 5, the conical splash guard 7 is sleeved on the outside of the stirring rod 12, so as to avoid splashing of materials adsorbed on the surface of the stirring rod 12 when the main shaft 10 rotates subsequently, thereby avoiding waste of raw materials.
[0030] Second embodiment
[0031] Please refer to Figures 1-4Based on the safe and environmentally friendly continuous emulsification device provided in the first embodiment of the present application, the second embodiment of the present application proposes another safe and environmentally friendly continuous emulsification device. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0032] Specifically, the second embodiment of the present application provides a safe and environmentally friendly continuous emulsification device that is different in that a feed port is provided on the top surface of the emulsification tank body 2, and a conical splash guard 7 is provided on the top surface of the emulsification tank body 2 outside the feed port. The conical splash guard 7 is provided to facilitate splash prevention, so that after the electric push rod 3 drives the stirring rod 12 to move out of the emulsification tank body 2 through the top plate 5, the conical splash guard 7 is sleeved on the outside of the stirring rod 12 to avoid splashing of material adsorbed on the surface of the stirring rod 12 when the main shaft 10 rotates subsequently, thereby avoiding waste of raw materials.
[0033] According to this technical solution, a driving motor 6 is vertically installed on the top surface of the top plate 5, and an output end of the driving motor 6 passes through the surface of the top plate 5 and is connected to a main shaft 10, and a stirring rod 12 is arranged on the outer surface of the main shaft 10. By arranging the driving motor 6, the main shaft 10 and the stirring rod 12 for coordinated use, after the emulsified raw materials are injected into the emulsification tank body 2, the driving motor 6 is started, and then the driving motor 6 drives the stirring rod 12 to rotate through the main shaft 10, so that the stirring rod 12 fully emulsifies the material inside the emulsification tank body 2, thereby improving its working efficiency.
[0034] With this technical solution, a plurality of stirring rods 12 are provided, and the plurality of stirring rods 12 are installed at equal distances on the outer surface of the main shaft 10 . By providing a plurality of stirring rods 12 , the mixing efficiency of the material inside the emulsifying tank body 2 is improved.
[0035] With this technical solution, a discharge pipe 8 is provided below the surface of the emulsification tank body 2, and a valve is installed on the surface of the discharge pipe 8. The discharge pipe 8 facilitates the discharge of the emulsified material, and the valve facilitates the control of the discharge pipe 8.
[0036] With this technical solution, a universal wheel 9 is provided at the bottom of the frame 1, and there are multiple universal wheels 9, and multiple universal wheels 9 are installed at equal distances at the four corners of the bottom of the frame 1. By providing the universal wheels 9, the frame 1 is easily moved, thereby facilitating its operation.
[0037] With this technical solution, a controller 4 is installed on the frame 1, and the controller 4 is electrically connected to the electric push rod 3 and the drive motor 6. By setting the controller 4, it is convenient to control the electrical components inside the device. The control circuit of the controller 4 can be realized by simple programming by those skilled in the art and belongs to the common knowledge in this field. Only its use is involved without modification, so the control method and circuit connection will not be described in detail.
[0038] It should be noted that all kinds of components used in this application document are standard parts and can be purchased from the market. The specific connection methods of each part all adopt conventional means such as bolts, rivets and welding that are mature in the prior art. The machinery, parts and electrical equipment all adopt conventional models in the prior art, the circuit connection adopts the conventional connection method in the prior art, and the electrical equipment is connected to the external safe power supply. No specific description will be made here.
[0039] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present invention.
Claims
1. A safe and environmentally friendly continuous emulsification device, comprising a frame (1), characterized in that: An emulsification tank body (2) is mounted on the surface of the frame (1); an electric push rod (3) is vertically mounted on the top surface of the frame (1); a top plate (5) is arranged at the output end of the electric push rod (3); a connecting rod (16) is vertically mounted on the bottom surface of the top plate (5); a toggle rod (15) is arranged at the bottom end of the connecting rod (16); a transmission shaft (14) is movably mounted on the inner wall surface of the emulsification tank body (2) via a bearing seat (11); and a flip blade (13) is arranged on the peripheral side of the transmission shaft (14).
2. A safe and environmentally friendly continuous emulsification device according to claim 1, characterized in that: A feed inlet is provided on the top surface of the emulsification tank body (2), and a conical splash shield (7) is provided on the top surface of the emulsification tank body (2) outside the feed inlet.
3. A safe and environmentally friendly continuous emulsification device according to claim 1, characterized in that: A driving motor (6) is vertically mounted on the top surface of the top plate (5); an output end of the driving motor (6) passes through the surface of the top plate (5) and is connected to a main shaft (10); a stirring rod (12) is arranged on the outer surface of the main shaft (10).
4. A safe and environmentally friendly continuous emulsification device according to claim 3, characterized in that: A plurality of stirring rods (12) are provided, and the plurality of stirring rods (12) are installed at equal distances on the outer surface of the main shaft (10).
5. A safe and environmentally friendly continuous emulsification device according to claim 1, characterized in that: A discharge pipe (8) is provided through the lower surface of the emulsification tank body (2), and a valve is installed on the surface of the discharge pipe (8).
6. A safe and environmentally friendly continuous emulsification device according to claim 1, characterized in that: The bottom end of the frame (1) is provided with a universal wheel (9), and a plurality of universal wheels (9) are provided, and the plurality of universal wheels (9) are installed at equal distances at the four corners of the bottom end of the frame (1).
7. A safe and environmentally friendly continuous emulsification device according to claim 1, characterized in that: A controller (4) is installed on the frame (1), and the controller (4) is electrically connected to the electric push rod (3) and the drive motor (6).
Citation Information
Patent Citations
Continuous rapid emulsifying device
CN218339530U